Full-automatic acoustic package shell baking system

Abstract

The utility model relates to the technical field of acoustic bag shells, and discloses a full-automatic acoustic bag shell baking system which comprises a fixing plate, fixing frames are arranged on the left side and the right side of the bottom of the fixing plate respectively, side edge mounting plates are fixedly connected to the front side and the rear side of each fixing frame respectively, and first fixing rods are fixedly connected to the middles of the side edge mounting plates respectively. A plurality of first sliding blocks are slidably connected to the outer sides of the first fixing rods, the middles of the two first sliding blocks on the left side and the right side are fixedly connected to the outer sides of the second fixing rods, and second sliding blocks are slidably connected to the left sides and the right sides of the second fixing rods. According to the plastic plate conveying device, the first sliding block slides on the outer side of the first fixing rod so that the front-back distance between the second fixing rod and the vacuum suction cups can be adjusted, the second sliding block slides on the outer side of the second fixing rod so that the left-right distance between the vacuum suction cups can be adjusted, and plastic plates of different sizes can be conveyed conveniently; adjustment can be carried out according to the size of the plastic plate.

Description

Technical Field

[0001] This utility model relates to the field of acoustic packaging technology, and in particular to a fully automatic acoustic packaging baking system. Background Technology

[0002] With the rapid development of industries such as automobiles and home appliances, acoustic packages, as important sound insulation and noise reduction components, have a crucial impact on the overall quality of products. The acoustic package shell, as a key component, is directly affected by its baking process, which influences the molding quality, sound insulation effect, and service life of the acoustic package. Traditional acoustic package shell baking methods rely heavily on manual or semi-automatic equipment, resulting in uneven baking, inaccurate temperature control, and low production efficiency, failing to meet the demands of modern industrial production for high quality, high efficiency, and low cost. The fully automated acoustic package shell baking system integrates advanced temperature control technology, automated machinery, and an intelligent control system, achieving comprehensive automation and precise control of the acoustic package shell baking process. This system can automatically adjust key process parameters such as baking temperature and baking time according to preset process parameters, ensuring the consistency and stability of the baking process. Simultaneously, the system also has real-time monitoring and feedback functions, enabling timely detection and handling of abnormal situations during the baking process, ensuring baking quality and production safety.

[0003] The fully automatic acoustic packaging shell baking system mainly involves conveying plastic sheets through a conveying system into the baking system for heating, and then placing the heated plastic sheets on a mold for thermoforming. The conveying system mainly consists of a feeding mechanism and a conveying mechanism, which transport the plastic sheets to the upper part of the conveying mechanism by vacuum suction cups. However, most existing vacuum suction cups have fixed positions, making it inconvenient to adjust their positions. When faced with plastic sheets of different sizes, the position of the vacuum suction cups cannot be adjusted in real time, reducing work efficiency. Furthermore, due to the inconvenience of adjustment, the repair time is long when a single vacuum suction cup fails. Therefore, a fully automatic acoustic packaging shell baking system needs to be designed to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a fully automatic acoustic packaging shell baking system.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A fully automatic acoustic packaging shell baking system includes a fixed plate, a first fixed rod, and a second fixed rod. The fixed plate has fixed frames on its bottom left and right sides. Side mounting plates are fixedly connected to the front and rear sides of the fixed frames. A first fixed rod is fixedly connected to the middle of each side mounting plate. Several first sliding blocks are equidistantly slidably connected to the outer side of each first fixed rod. The middle of two first sliding blocks on the left and right sides is fixedly connected to the outer side of the second fixed rod. Second sliding blocks are slidably connected to the left and right sides of the second fixed rod. A connecting rod is provided at the bottom of each second sliding block, and a vacuum suction cup is provided at the bottom of each connecting rod. A first locking bolt is threaded to the bottom of each first sliding block, and a second locking bolt is threaded to the top of each second sliding block.

[0007] With the above technical solution, during use, the first sliding block slides on the outside of the first fixed rod, allowing the distance between the second fixed rod and the vacuum suction cup to be adjusted. The second sliding block slides on the outside of the second fixed rod, allowing the distance between the vacuum suction cup to be adjusted. This facilitates the conveying of plastic sheets of different sizes, and the distance can be adjusted according to the size of the plastic sheet.

[0008] Furthermore, the first sliding block and the second fixed rod are both fixedly connected by the first fixing bolt;

[0009] The above technical solution facilitates the fixed connection between the first sliding block and the second fixed rod. The movement of the second fixed rod of the protective cover leads to a decrease in stability.

[0010] Furthermore, sliders are provided on both the bottom left and right sides of the fixing plate, and sliding grooves are provided on the upper part of the fixing frame. The outer sides of the sliders are slidably connected to the inner sides of the sliding grooves.

[0011] The above technical solution facilitates the fixed connection between the fixing plate and the fixing frame after installation, increasing the ease of installation.

[0012] Furthermore, the side mounting plate and the front and rear ends of the first fixing rod are both fixedly connected by the second fixing bolts;

[0013] The above technical solution facilitates the installation and disassembly of the side mounting plate and the first fixing rod.

[0014] Furthermore, each of the vacuum suction cups is provided with a threaded head at its upper end, and the threaded head is threadedly connected to the bottom end of the connecting rod;

[0015] The above technical solution, which uses a threaded head to fix the vacuum suction cup to the second sliding block, facilitates installation and disassembly while increasing the ease of replacement of the vacuum suction cup after damage.

[0016] Furthermore, a mounting bracket is fixedly connected to the upper middle part of the fixing plate, and a vacuum pump is fixedly connected inside the mounting bracket. Connectors are provided on the front left and right ends and the left and right sides of the vacuum pump, and connecting pipes are fixedly connected to the inner side of each connector.

[0017] The above technical solution facilitates the installation and setup of the vacuum pump, and the connector makes it easy to assemble and disassemble the connecting pipe, increasing convenience.

[0018] Furthermore, the output ends of the connecting tubes at the front left and right ends are connected to the vacuum suction cups at the front left and right ends, the output ends of the connecting tubes at the rear left and right ends are connected to the vacuum suction cups at the rear left and right ends, and the output ends of the connecting tubes at the left and right ends are connected to the vacuum suction cups at the middle left and right ends.

[0019] The above technical solution ensures that the wiring between the vacuum suction cup and the connecting tube prevents the connecting tube from detaching due to collisions with other objects during movement.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, firstly, the sliding grooves provided on the upper part of the two fixed frames are slidably connected to the outer side of the corresponding sliders, and the fixed frames are fixedly connected to the fixed plate. Then, the side mounting plate is fixedly connected to the front and rear ends of the fixed frame. Next, the first sliding block is slidably sleeved on the outer side of the second fixed rod. The first sliding block is fixed to the second fixed rod by the first fixing bolt, and the first sliding block is slidably connected to the outer side of the first fixed rod. Then, the first fixed rod is fixed in the middle of the side mounting plate by the second fixing bolt. Finally, the second sliding block is sleeved on the outer side of the second fixed rod. In use, the distance between the second fixed rod and the vacuum suction cup can be adjusted by sliding the first sliding block on the outer side of the first fixed rod. The distance between the vacuum suction cup can be adjusted by sliding the second sliding block on the outer side of the second fixed rod, which is convenient for conveying plastic sheets of different sizes. The size can be adjusted according to the size of the plastic sheet.

[0022] 2. In this utility model, the first sliding block and the first fixed rod are locked by the first locking bolt, thereby limiting the position of the first sliding block. The second sliding block and the second fixed rod are locked by the second locking bolt, thereby limiting the position of the second sliding block. The vacuum suction cup and the second sliding block are fixedly installed by the threaded head. This facilitates installation and disassembly, increases the convenience of maintenance, and avoids long-term maintenance that may affect work efficiency. Attached Figure Description

[0023] Figure 1 This is a top view of the three-dimensional structure of a fully automatic acoustic packaging shell baking system proposed in this utility model;

[0024] Figure 2 This is a bottom view of the three-dimensional structure of a fully automatic acoustic packaging shell baking system proposed in this utility model;

[0025] Figure 3 This is a three-dimensional disassembled structural diagram of a fully automatic acoustic packaging shell baking system proposed in this utility model;

[0026] Figure 4 This is an exploded three-dimensional structural diagram of the second sliding block, connecting rod, and vacuum suction cup of a fully automatic acoustic packaging shell baking system proposed in this utility model.

[0027] Figure 5 This is a three-dimensional structural diagram of the first sliding block and the first locking bolt of a fully automatic acoustic packaging shell baking system proposed in this utility model.

[0028] Legend:

[0029] 1. Fixing plate; 2. Fixing bracket; 3. Side mounting plate; 4. First fixing rod; 5. First sliding block; 6. Second fixing rod; 7. First fixing bolt; 8. Second sliding block; 9. Connecting rod; 10. Vacuum suction cup; 11. First locking bolt; 12. Second locking bolt; 13. Slider; 14. Slide groove; 15. Second fixing bolt; 16. Threaded head; 17. Mounting bracket; 18. Vacuum pump; 19. Connector; 20. Connecting pipe. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1-5This utility model provides an embodiment of a fully automatic acoustic packaging shell baking system, comprising a fixing plate 1, a first fixing rod 4, and a second fixing rod 6. Fixing frames 2 are provided on the left and right sides of the bottom of the fixing plate 1. Side mounting plates 3 are fixedly connected to the front and rear sides of the fixing frames 2. A first fixing rod 4 is fixedly connected to the middle of each side mounting plate 3. A plurality of first sliding blocks 5 are equidistantly slidably connected to the outer side of each of the first fixing rods 4. The middle of each of the two first sliding blocks 5 on the left and right sides is fixedly connected to the outer side of the second fixing rod 6. Second sliding blocks 8 are slidably connected to the left and right sides of the second fixing rod 6. A connecting rod 9 is provided at the bottom of each second sliding block 8, and a vacuum suction cup 10 is provided at the bottom of each connecting rod 9. A first locking bolt 11 is threadedly connected to the bottom of each first sliding block 5, and a second locking bolt 12 is threadedly connected to the upper part of each second sliding block 8.

[0032] The first sliding block 5 and the second fixed rod 6 are both fixedly connected by the first fixed bolt 7, which facilitates the fixed connection between the first sliding block 5 and the second fixed rod 6. The movement of the second fixed rod 6 of the protective cover reduces stability. The bottom left and right sides of the fixed plate 1 are provided with sliders 13, and the upper part of the fixed frame 2 is provided with a sliding groove 14. The outer side of the slider 13 is slidably connected to the inner side of the sliding groove 14, which facilitates the fixed connection between the fixed plate 1 and the fixed frame 2 after installation, increasing the ease of installation. The front and rear ends of the side mounting plate 3 and the first fixed rod 4 are fixedly connected by the second fixed bolt 15, which facilitates the installation and disassembly between the side mounting plate 3 and the first fixed rod 4. The upper end of the vacuum suction cup 10 is provided with a threaded head 16, which is threaded to the bottom end of the connecting rod 9. The vacuum suction cup 10 is fixedly installed with the second sliding block 8 through the threaded head 16, which facilitates installation and disassembly and increases the ease of replacement after the vacuum suction cup 10 is damaged.

[0033] A mounting bracket 17 is fixedly connected to the upper middle part of the fixed plate 1. A vacuum pump 18 is fixedly connected inside the mounting bracket 17. Connectors 19 are provided on the front left and right ends and the left and right sides of the vacuum pump 18. Connecting pipes 20 are fixedly connected to the inner side of each connector 19, which facilitates the installation of the vacuum pump 18 and the disassembly and assembly of the connecting pipes 20 through the connectors 19, increasing convenience. The output ends of the front left and right connecting pipes 20 are connected to the front left and right vacuum suction cups 10, the output ends of the rear left and right connecting pipes 20 are connected to the rear left and right vacuum suction cups 10, and the output ends of the left and right connecting pipes 20 are connected to the middle left and right vacuum suction cups 10, so that the installation wiring between the vacuum suction cups 10 and the connecting pipes 20 is connected to prevent the connecting pipes 20 from falling off due to collision with other objects during movement.

[0034] Working principle: First, the sliding grooves 14 on the upper part of the two fixing frames 2 are slidably connected to the outer side of the corresponding sliders 13, and the fixing frame 2 is fixedly connected to the fixing plate 1. Then, the side mounting plate 3 is fixedly connected to the front and rear ends of the fixing frame 2. Next, the first sliding block 5 is slidably sleeved on the outer side of the second fixing rod 6. The first sliding block 5 is fixed to the second fixing rod 6 by the first fixing bolt 7, and the first sliding block 5 is slidably connected to the outer side of the first fixing rod 4. Then, the first fixing rod 4 is fixed in the middle of the side mounting plate 3 by the second fixing bolt 15. Finally, the second sliding block 13 is slidably sleeved on the outer side of the fixing rod 6. The movable block 8 is sleeved on the outside of the second fixed rod 6. In use, the first sliding block 5 slides on the outside of the first fixed rod 4, so that the distance between the second fixed rod 6 and the vacuum suction cup 10 can be adjusted. The first locking bolt 11 locks the first sliding block 5 and the first fixed rod 4, so that the position of the first sliding block 5 is limited. The second sliding block 8 slides on the outside of the second fixed rod 6, so that the distance between the vacuum suction cup 10 can be adjusted. The second locking bolt 12 locks the second sliding block 8 and the second fixed rod 6, so that the position of the second sliding block 8 is limited.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fully automatic acoustic bag shell baking system comprising a fixed plate (1), a first fixed rod (4) and a second fixed rod (6), characterized in that: The bottom left and right sides of the fixed plate (1) are provided with fixed frames (2), the front and rear sides of the fixed frame (2) are fixedly connected with side mounting plates (3), the middle parts of the side mounting plates (3) are fixedly connected with first fixed rods (4), the outer sides of the first fixed rods (4) are slidably connected with a plurality of first sliding blocks (5), the middle parts of the first sliding blocks (5) on the left and right sides are fixedly connected to the outer sides of the second fixed rods (6), the left and right sides of the second fixed rods (6) are slidably connected with second sliding blocks (8), the bottoms of the second sliding blocks (8) are provided with connecting rods (9), and the bottoms of the connecting rods (9) are provided with vacuum suction cups (10). The bottoms of the first sliding blocks (5) are threadedly connected with first locking pins (11), and the upper parts of the second sliding blocks (8) are threadedly connected with second locking pins (12).

2. The fully automatic acoustic bag shell baking system according to claim 1, characterized in that: The first sliding blocks (5) and the second fixed rods (6) are fixedly connected through first fixed bolts (7).

3. The fully automatic acoustic bag shell baking system according to claim 1, wherein: The bottoms of the fixed plate (1) are provided with sliding blocks (13), and the upper parts of the fixed frame (2) are provided with sliding grooves (14), and the outer sides of the sliding blocks (13) are slidably connected to the inner sides of the sliding grooves (14).

4. The fully automatic acoustic bag shell baking system according to claim 1, wherein: The front and rear ends of the side mounting plates (3) and the first fixed rods (4) are fixedly connected through second fixed bolts (15).

5. The fully automatic acoustic bag shell baking system according to claim 1, wherein: The upper ends of the vacuum suction cups (10) are provided with threaded heads (16), and the threaded heads (16) are threadedly connected to the bottom ends of the connecting rods (9).

6. The fully automatic acoustic bag shell baking system according to claim 1, wherein: The upper middle part of the fixed plate (1) is fixedly connected with a mounting frame (17), the inside of the mounting frame (17) is fixedly connected with a vacuum pump (18), the front left and right ends and the left and right sides of the vacuum pump (18) are provided with connecting heads (19), and the inner sides of the connecting heads (19) are fixedly connected with connecting pipes (20).

7. A fully automatic acoustic bag shell baking system according to claim 6, characterized in that: The output ends of the connecting pipes (20) on the front left and right ends are connected with the vacuum suction cups (10) on the front left and right ends, the output ends of the connecting pipes (20) on the rear left and right ends are connected with the vacuum suction cups (10) on the rear left and right ends, and the output ends of the connecting pipes (20) on the left and right ends are connected with the vacuum suction cups (10) on the middle left and right ends.

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