New energy charging gun

By designing a deformable boss plastic collar and protective cover, the problem of high cost of traditional charging gun protective covers is solved, enabling the adaptation of wiring harnesses for different vehicle models and reducing costs, while also improving ease of use.

CN223972432UActive Publication Date: 2026-03-06SUZHOU GREEN LINK TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Traditional new energy charging guns have high protective covers, and special protective covers need to be produced for different car models, which increases production costs.

Method used

A protective sleeve mechanism including a plastic collar and a protective cover was designed. The plastic collar has a deformable boss that can adapt to wire harnesses of different diameters and is fixed by friction, reducing the need for universality of the protective sleeve.

Benefits of technology

It enables the adaptation of wire harnesses of different diameters, reduces production costs, and the structural design of the protective cover facilitates quick removal, improving ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy charging gun, which comprises a charging gun and a protective sleeve mechanism, and is characterized in that the charging gun comprises a shell, a control module arranged in the shell, a plug arranged at one end of the shell and electrically connected with the control module, and a wire harness penetrating through the shell and connected with the control module; the protective sleeve mechanism comprises a plastic lantern ring, a protective cover for sealing the plug and a connecting rope for connecting the plastic lantern ring and the protective cover, the plastic lantern ring comprises a ring body connected with the connecting rope and a plurality of bosses circumferentially arranged on the inner side of the ring body, and the bosses abut against the wire harness; the distance between the two bosses which are centrosymmetric along the circle center of the ring body is smaller than the diameter of the wire harness. The wire harness ring has the advantages that the characteristic that the bosses can deform is utilized, so that wire harnesses with different diameters can generate friction with the bosses after penetrating through the ring body, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of new energy charging guns, specifically a new energy charging gun. Background Technology

[0002] A charging gun is a device used to charge new energy vehicles. Traditional new energy charging guns require a protective sleeve to protect the plug, which is then removed during charging. The diameter of the charging gun's wiring harness varies depending on the vehicle model; producing a separate protective sleeve for each charging gun would significantly increase production costs.

[0003] Therefore, it is necessary to provide a new energy charging gun. Summary of the Invention

[0004] This utility model provides a new energy charging gun that effectively solves the problem of high cost of existing charging gun protective covers.

[0005] The technical solution adopted in this utility model is:

[0006] A new energy charging gun includes a charging gun and a protective sleeve mechanism. The charging gun includes a shell, a control module disposed within the shell, a plug disposed at one end of the shell and electrically connected to the control module, and a wire harness passing through the shell and connected to the control module. The protective sleeve mechanism includes a plastic collar, a protective cover for sealing the plug, and a connecting rope connecting the plastic collar and the protective cover. The plastic collar includes a ring body connected to the connecting rope and several protrusions circumferentially disposed on the inner side of the ring body. The protrusions abut against the wire harness, and the distance between two protrusions that are centrally symmetrical about the center of the ring body is less than the diameter of the wire harness.

[0007] Furthermore, the protective cover includes a cover body with an opening, a flange on the outer wall of the opening of the cover body, and inclined bosses symmetrically arranged on both sides of the cover body, the inclined bosses being inclined towards the opening side.

[0008] Furthermore, one end of the connecting rope is connected to the flange.

[0009] Furthermore, the boss is a conical boss, which tapers towards the center of the ring body.

[0010] Furthermore, the cross-sections of both the ring body and the connecting rope are rectangular or circular.

[0011] The beneficial effects of the utility model are: by utilizing the deformable feature of the boss, wires of different diameters can generate friction with the boss after passing through the ring body, thereby reducing production costs. Attached Figure Description

[0012] Figure 1This is an overall schematic diagram of a new energy charging gun provided as an embodiment of this application.

[0013] Figure 2 This is a schematic diagram of the protective sleeve mechanism for a new energy charging gun provided in an embodiment of this application.

[0014] The markings in the diagram are as follows: 1. Charging gun; 2. Protective sleeve mechanism; 21. Plastic collar; 22. Protective cover; 23. Connecting rope; 211. Ring body; 212. Boss; 221. Cover body; 222. Flange; 223. Angled boss; 11. Outer shell; 12. Plug.

[0015] 13. Wiring harness; Detailed Implementation

[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0017] like Figure 1 and Figure 2 As shown, the new energy charging gun provided in the embodiment of this application includes a charging gun 1 and a protective sleeve mechanism 2. The charging gun 1 includes a housing 11, a control module disposed inside the housing 11, a plug 12 disposed at one end of the housing 11 and electrically connected to the control module, and a wire harness 13 passing through the housing 11 and connected to the control module. The protective sleeve mechanism 2 includes a plastic collar 21, a protective cover 22 for sealing the plug 12, and a connecting rope 23 connecting the plastic collar 21 and the protective cover 22. The plastic collar 21 includes a ring body 211 connected to the connecting rope 23 and several protrusions 212 circumferentially disposed on the inner side of the ring body 211. The protrusions 212 abut against the wire harness 13, and the distance between two protrusions 212 that are centrally symmetrical about the center of the ring body 211 is less than the diameter of the wire harness 13.

[0018] In actual use, when the charging gun 1 is idle, the protective cover 22 is placed on the plug 12. When the charging gun 1 needs to be used, the protective cover is pulled off the plug 12, allowing it to suspend from the wire harness 13 via the connecting rope 23 and the collar. The same batch of protective cover mechanisms 2 can be used for different models of wire harness 13 because the distance between the two centrally symmetrical bosses 212 is less than the minimum diameter of the wire harness 13 in the industry. The bosses 212 on the ring body 211 have a deformation function, generating sufficient friction with wire harnesses 13 of different diameters, thus ensuring that the ring body 211 does not slide freely on the wire harness 13.

[0019] In the above design, the deformable feature of the boss 212 can be utilized so that wire harnesses 13 of different diameters can generate friction with the boss 212 after passing through the ring body 211, thereby reducing production costs.

[0020] Specifically: such as Figure 2 As shown, the protective cover 22 includes a cover body 221 with an opening, a flange 222 on the outer wall of the opening of the cover body 221, and inclined bosses 223212 symmetrically arranged on both sides of the cover body 221, wherein the inclined bosses 223212 are inclined toward the opening side.

[0021] In actual use, the protective cover 22 is connected to the flange 222 via the connecting rope 23. When it is necessary to remove the protective cover 22, the protective cover 22 is removed by applying the fingers to the inclined boss 223212.

[0022] In the above design, the structural design and specific implementation of the protective cover 22 can effectively enable the quick removal of the protective cover 22.

[0023] Specifically: such as Figure 2 As shown, one end of the connecting rope 23 is connected to the flange 222.

[0024] In the above design, the connecting rope 23 is connected to the flange 222, which can achieve greater stability after the protective cover 22 is connected.

[0025] Specifically: such as Figure 2 As shown, the boss 212 is a conical boss 212, which tapers towards the center of the ring body 211.

[0026] In the above design, the concave end of the tapered boss 212 deforms after contacting the wire harness 13, so that the tapered boss 212 deforms and then rubs against the wire harness 13 through the end face of the tapered boss 212, thereby overcoming the movement of the collar along the wire harness 13, so that the collar can be adapted to wire harnesses 13 of different specifications in the field of charging gun 1.

[0027] Specifically, the cross-sections of the ring body 211 and the connecting rope 23 are both rectangular or circular.

[0028] In the above design, the structural design and specific implementation of the ring body 211 facilitates processing.

[0029] In further detail, it should be understood that the above description is only a specific embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. New energy charging gun, comprising a charging gun (1), characterized in that: The protective sleeve mechanism (2) comprises a plastic sleeve ring (21), a protective cover (22) for covering the plug (12), and a connecting rope (23) connecting the plastic sleeve ring (21) and the protective cover (22). The plastic sleeve ring (21) comprises a ring body (211) connected with the connecting rope (23) and a plurality of convex bosses (212) arranged circumferentially on the inner side of the ring body (211). The convex bosses (212) abut against the wire harness (13), and the distance between the two convex bosses (212) which are centrally symmetric along the center of the ring body (211) is less than the diameter of the wire harness (13).

2. The new energy charging gun according to claim 1, characterized in that: The protective cover (22) comprises a cover body (221) provided with an opening, a flange (222) arranged on the outer wall of the opening of the cover body (221), and inclined bosses (223) symmetrically arranged on both sides of the cover body (221). The inclined bosses (223) are inclined to the opening side.

3. The new energy charging gun according to claim 1, characterized in that: One end of the connecting rope (23) is connected with the flange (222).

4. The new energy charging gun according to claim 1, characterized in that: The convex boss (212) is a conical convex boss (212) which is contracted to the side of the ring center of the ring body (211).

5. The new energy charging gun according to claim 1, characterized in that: The cross sections of the ring body (211) and the connecting rope (23) are one of rectangular and circular.