Finished product discharging mechanism

Abstract

The utility model relates to the technical field of section bar processing, in particular to a finished product discharging mechanism, which is characterized in that a discharging clamping jaw module for pulling out a section bar along the length direction of a discharging rack is arranged on the discharging rack; a conveying line mechanism is arranged on the discharging rack; the discharging clamping jaw module can walk on the discharging rack; the conveying direction of the conveying line mechanism is perpendicular to the walking direction of the discharging clamping jaw module. When the discharging device is used, machined and formed products are grabbed, clamped and fixed through the discharging clamping jaw module and then conveyed to the front discharging conveying line set, then profiles are conveyed to the rear discharging conveying line set through the front discharging conveying line set, and discharging of the products is completed; in the structure, after being discharged from a machining center, products are conveyed in the direction perpendicular to the length direction of the discharging rack, the total length of the finished product discharging mechanism can be shortened, and the equipment layout difficulty is lowered.

Description

Technical Field

[0001] This utility model relates to the field of profile processing technology, and in particular to a finished product discharge mechanism. Background Technology

[0002] In the field of building curtain wall processing, curtain wall mullions are key structural components that need to be efficiently and safely removed from the processing center and stored after they are formed. In existing technologies, for the unloading and storage process of long curtain wall mullions, unloading mechanisms and storage racks are usually arranged sequentially along the length of the mullion.

[0003] However, the aforementioned traditional layout has significant drawbacks: because the length of both the unloading mechanism and the storage rack is aligned with the length of the column, they are linearly connected in space, resulting in the total length of the entire unloading and storage system being equal to the sum of the lengths of the unloading mechanism and the storage rack. For curtain wall columns that can reach several meters or even longer, the total length of such structures often exceeds the reasonable range of available workshop space, causing the following problems: In industrial plants, especially automated production lines, limited workshop space requires rational planning of processing equipment, transportation channels, and other auxiliary facilities. An excessively long unloading and storage system leads to extremely low layout flexibility, making it difficult to coordinate with other equipment, and may even force the production line to be redesigned or increase plant construction costs. Utility Model Content

[0004] The purpose of this utility model is to provide a compact finished product discharge mechanism to address the defects and shortcomings of the existing technology.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] The present invention discloses a finished product discharge mechanism, comprising a discharge frame; a discharge gripper module for pulling the profile out along the length of the discharge frame; a conveyor mechanism on the discharge frame; and the discharge gripper module being able to move on the discharge frame.

[0007] The conveying direction of the conveyor line mechanism is perpendicular to the traveling direction of the discharge gripper module.

[0008] Furthermore, the discharge gripper module includes a discharge fixing frame, a discharge moving motor fixed at one end to the discharge fixing frame, and a discharge gear fixed at the other end of the discharge moving motor; two clamping plates are slidably connected on the discharge fixing frame; a long straight guide rail and a long rack are fixed on the discharge frame; the discharge gear meshes with the long rack; a clamping slider that is slidably connected to the long straight guide rail is fixed at the bottom of the discharge fixing frame; and a clamping power assembly for driving the two clamping plates to move is provided on the discharge fixing frame.

[0009] Furthermore, the clamping power assembly consists of a long cylinder and a short cylinder; the two ends of the long cylinder are respectively fixed to one of the clamping plates and the discharge fixing frame; the two ends of the short cylinder are respectively fixed to the other clamping plate and the discharge fixing frame.

[0010] Furthermore, a discharge cover is fixed on the discharge fixing frame and fitted outside the clamping power assembly; a notch is provided on the surface of the discharge cover; a protective cover plate is detachably connected to the notch.

[0011] Furthermore, the discharge frame is provided with a receiving mechanism; the discharge gripper module is located above the conveyor mechanism; the receiving mechanism is located between the feed end of the conveyor mechanism and the discharge gripper module.

[0012] The receiving mechanism includes a receiving lifting cylinder, a receiving bracket, and multiple receiving rollers fixed on the receiving bracket; the receiving rollers are evenly arranged along the walking direction of the discharge gripper module; a receiving slider is fixed on the receiving bracket; a receiving guide rail that is slidably connected to the receiving slider is fixed on the discharge frame; and both ends of the receiving lifting cylinder are fixed on the receiving bracket and the discharge frame, respectively.

[0013] Furthermore, a discharge flipping module is provided between the receiving mechanism and the discharge gripper module; the discharge flipping module is composed of multiple discharge flipping mechanisms; the discharge flipping mechanisms are arranged along the walking direction of the discharge gripper module; the discharge flipping mechanism includes a flipping fixing bracket fixed on the discharge frame, a flipping lifting cylinder fixed at one end on the flipping fixing bracket, and a flipping lifting slider fixed at the other end of the flipping lifting cylinder; the flipping lifting slider is fixedly connected to one end of the rotary cylinder; an L-shaped frame is fixed to the other end of the rotary cylinder; a flipping lifting guide rail that is slidably connected to the flipping lifting slider is fixed on the flipping fixing bracket.

[0014] With the above structure, the beneficial effects of this utility model are as follows: the processed product is gripped and fixed by the discharge gripper module and then conveyed to the front discharge conveyor group. The front discharge conveyor group then conveys the profile to the rear discharge conveyor group to complete the product discharge. In this structure, after the product comes out of the processing center, it is conveyed along the direction perpendicular to the length of the discharge frame, which can shorten the total length of the finished product discharge mechanism and reduce the difficulty of equipment layout. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present invention;

[0016] Figure 2 This is a perspective view of the disassembled material conveyor assembly of this utility model.

[0017] Figure 3 This is a structural diagram of the discharge gripper module;

[0018] Figure 4 This is a structural diagram of the discharge gripper module after the discharge cover has been removed;

[0019] Figure 5 This is a structural diagram of the material receiving mechanism;

[0020] Figure 6 This is a structural diagram of the discharge tilting mechanism;

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Discharge gripper module; 101. Discharge moving motor; 102. Discharge cover; 10201. Protective cover plate; 103. Clamping plate; 104. Clamping slider; 105. Discharge gear; 106. Discharge fixing frame; 107. Long cylinder; 108. Short cylinder; 2. Front discharge conveyor line; 3. Discharge frame; 4. Long straight guide rail; 5. Receiving mechanism; 501. Receiving roller; 502. Receiving lifting cylinder; 503. Receiving bracket; 504. Receiving slider; 505. Receiving guide rail; 6. Discharge tilting mechanism; 601. Tilting lifting cylinder; 602. Rotary cylinder; 603. L-shaped frame; 604. Tilting lifting guide rail; 605. Tilting lifting slider; 606. Tilting fixing bracket; 7. Rear discharge conveyor line. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] like Figures 1 to 6 As shown, the finished product discharge mechanism of this utility model includes a discharge frame 3; the discharge frame 3 is provided with a discharge gripper module 1 for pulling the profile out along the length direction of the discharge frame 3; the discharge frame 3 is provided with a conveyor line mechanism; the discharge gripper module 1 can move on the discharge frame 3.

[0025] The conveying direction of the conveyor line mechanism is perpendicular to the walking direction of the discharge gripper module 1.

[0026] The conveyor mechanism consists of a front discharge conveyor group and a rear discharge conveyor group; the conveying direction of the front discharge conveyor group and the conveying direction of the rear discharge conveyor group are both perpendicular to the movement direction of the discharge gripper module 1.

[0027] The front discharge conveyor line group consists of multiple parallel front discharge conveyor lines 2 connected together. The drive wheels of each front discharge conveyor line 2 are connected to the same drive shaft. The drive shaft is driven to rotate by a motor and a reducer, so as to realize the synchronous movement of each front discharge conveyor line 2 and maintain the parallel conveying of the profiles. Similarly, the rear discharge conveyor line group consists of multiple parallel rear discharge conveyor lines 7. The drive wheels of each rear discharge conveyor line 7 are connected to the same drive shaft. The drive shaft is driven to rotate by a motor and a reducer, so as to realize the synchronous movement of each rear discharge conveyor line 7 and maintain the parallel conveying of the profiles.

[0028] The processed product is gripped and fixed by the discharge gripper module 1 and then conveyed to the front discharge conveyor group. The front discharge conveyor group then conveys the profile to the rear discharge conveyor group to complete the product discharge. In this structure, after the product comes out of the processing center, it is conveyed along the length direction perpendicular to the discharge frame 3, which can shorten the total length of the finished product discharge mechanism and reduce the difficulty of equipment layout.

[0029] In a preferred embodiment of this utility model, the discharge gripper module 1 includes a discharge fixing frame 106, a discharge moving motor 101 fixed at one end to the discharge fixing frame 106, and a discharge gear 105 fixed at the other end of the discharge moving motor 101; two clamping plates 103 are slidably connected on the discharge fixing frame 106; a long straight guide rail 4 and a long rack are fixed on the discharge frame 3; the discharge gear 105 meshes with the long rack; a clamping slider 104 slidably connected to the long straight guide rail 4 is fixed at the bottom of the discharge fixing frame 106; and a clamping power assembly for driving the two clamping plates 103 to move is provided on the discharge fixing frame 106.

[0030] The clamping power assembly drives the two clamping plates 103 to move closer to each other or move away from each other, for clamping and fixing the profile or loosening the clamping of the profile; the discharge moving motor 101 drives the discharge gear 105 to rotate on the long rack, so that the discharge fixing frame 106 slides along the length direction of the long straight guide rail 4, and pulls the product clamped and fixed by the clamping plate 103 out from the previous station.

[0031] In a preferred embodiment of this utility model, the clamping power assembly consists of a long cylinder 107 and a short cylinder 108; the two ends of the long cylinder 107 are respectively fixed to one of the clamping plates 103 and the discharge fixing frame 106; the two ends of the short cylinder 108 are respectively fixed to the other clamping plate 103 and the discharge fixing frame 106.

[0032] The long cylinder 107 and the short cylinder 108 work together to move the two clamping plates 103 closer to each other or further apart. The two cylinders independently control the position of the clamping plates 103, so that the gap between the two clamping plates 103 can be aligned with the material to be clamped.

[0033] In a preferred embodiment of this utility model, a discharge cover 102 is fixed on the discharge fixing frame 106 and sleeved on the outside of the clamping power assembly; a notch is provided on the surface of the discharge cover 102; a protective cover plate 10201 is detachably connected to the notch;

[0034] The protective cover 10201 is connected and fixed to the discharge cover 102 by bolts. When it is necessary to repair the clamping power component, the protective cover 10201 needs to be removed from the discharge cover 102.

[0035] In a preferred embodiment of this utility model, the discharge frame 3 is provided with a receiving mechanism 5; the discharge gripper module 1 is disposed above the conveyor mechanism; and the receiving mechanism 5 is disposed between the feed end of the conveyor mechanism and the discharge gripper module 1.

[0036] The receiving mechanism 5 includes a receiving lifting cylinder 502, a receiving bracket 503, and multiple receiving rollers 501 fixed on the receiving bracket 503; the receiving rollers 501 are evenly arranged along the walking direction of the discharge gripper module 1; a receiving slider 504 is fixed on the receiving bracket 503; a receiving guide rail 505 that is slidably connected to the receiving slider 504 is fixed on the discharge frame 3; the two ends of the receiving lifting cylinder 502 are respectively fixed on the receiving bracket 503 and the discharge frame 3.

[0037] The receiving roller 501 is installed between adjacent front discharge conveyor lines 2. Before the discharge gripper module 1 is about to pull out the product from the previous station, the receiving lifting cylinder 502 drives the receiving bracket 503 to rise, so that the top of the receiving roller 501 is higher than the conveyor mechanism. Then the discharge gripper module 1 moves the product horizontally to the top of the receiving roller 501, and the product is supported in parallel by the profiles of multiple receiving rollers 501. Then the discharge gripper module 1 releases its grip on the product, and the receiving lifting cylinder 502 drives the receiving bracket 503 to descend, placing the product on the conveyor mechanism. This can reduce the friction of the profiles on the conveyor line and better protect the surface of the conveyor line.

[0038] In a preferred embodiment of this utility model, a discharge flipping module is provided between the receiving mechanism 5 and the discharge gripper module 1; the discharge flipping module is composed of multiple discharge flipping mechanisms 6; the discharge flipping mechanisms 6 are arranged along the walking direction of the discharge gripper module 1; each discharge flipping mechanism 6 includes a flipping fixing bracket 606 fixed on the discharge frame 3, a flipping lifting cylinder 601 fixed at one end on the flipping fixing bracket 606, and a flipping lifting slider 605 fixed at the other end of the flipping lifting cylinder 601; the flipping lifting slider 605 is fixedly connected to one end of a rotary cylinder 602; an L-shaped frame 603 is fixed to the other end of the rotary cylinder 602; a flipping lifting guide rail 604 is fixed on the flipping fixing bracket 606 and slidably connected to the flipping lifting slider 605.

[0039] The L-shaped frame 603 is an L-shaped support structure. When the profile is processed at the previous station, it is erected. The discharge gripper module 1 first pulls the profile directly from the previous station to above the discharge flipping module. Then, the flipping lifting cylinder 601 drives the rotating cylinder 602 to raise the L-shaped frame 603. After the L-shaped frame 603 supports the bottom of the profile, the discharge gripper module 1 releases its grip on the profile, allowing the profile to be placed on the L-shaped frame 603. The rotating cylinder 602 drives the L-shaped frame 603 to flip, turning the profile product 90 degrees so that the profile lies flat. At the same time, the flipping lifting cylinder 601 drives the L-shaped frame 603 and the profile to descend, and the receiving mechanism 5 rises to receive the material. After the receiving mechanism 5 supports the profile product, the flipping lifting cylinder 601 continues to drive the L-shaped frame 603 to descend to a height below the top surface of the conveyor mechanism, so as not to obstruct the placement of the profile on the conveyor mechanism.

[0040] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A finished product discharge mechanism characterized by: Including the discharge rack (3), the discharge rack (3) is provided with the discharge clamp jaw module (1) for pulling the profile along the length direction of the discharge rack (3), the discharge rack (3) is provided with the conveying line mechanism, the discharge clamp jaw module (1) can walk on the discharge rack (3), The conveying direction of the conveying line mechanism and the walking direction of the discharge clamp jaw module (1) are perpendicular to each other.

2. A finished product discharge mechanism according to claim 1, wherein: The discharge clamp jaw module (1) includes a discharge fixed frame (106), a discharge moving motor (101) fixed at one end of the discharge fixed frame (106) and a discharge gear (105) fixed at the other end of the discharge moving motor (101), the discharge fixed frame (106) is slidably connected with two clamp plates (103), the discharge rack (3) is fixed with a long straight guide rail (4) and a long rack, the discharge gear (105) is engaged with the long rack, the bottom of the discharge fixed frame (106) is fixed with a clamping sliding block (104) slidably connected with the long straight guide rail (4), the discharge fixed frame (106) is provided with a clamping power assembly for driving the two clamp plates (103) to move.

3. A finished product dispensing mechanism according to claim 2, wherein: The clamping power assembly is composed of a long cylinder (107) and a short cylinder (108), the two ends of the long cylinder (107) are respectively fixed on one of the clamp plates (103) and the discharge fixed frame (106), the two ends of the short cylinder (108) are respectively fixed on the other clamp plate (103) and the discharge fixed frame (106).

4. A finished product dispensing mechanism according to claim 2, wherein: The discharge fixed frame (106) is fixed with a discharge cover (102) sleeved outside the clamping power assembly, the surface of the discharge cover (102) is provided with a notch, and the notch is detachably connected with a protective cover plate (10201).

5. A finished product discharge mechanism according to claim 1, wherein: The discharge rack (3) is provided with a receiving mechanism (5), the discharge clamp jaw module (1) is arranged above the conveying line mechanism, and the receiving mechanism (5) is arranged between the feeding end of the conveying line mechanism and the discharge clamp jaw module (1). The receiving mechanism (5) includes a receiving lifting cylinder (502), a receiving support (503) and a plurality of receiving rollers (501) fixed on the receiving support (503), the receiving rollers (501) are uniformly arranged along the walking direction of the discharge clamp jaw module (1), the receiving support (503) is fixed with a receiving sliding block (504), the discharge rack (3) is fixed with a receiving guide rail (505) slidably connected with the receiving sliding block (504), and the two ends of the receiving lifting cylinder (502) are respectively fixed on the receiving support (503) and the discharge rack (3).

6. A finished product dispensing mechanism according to claim 5, wherein: The discharge turnover module is arranged between the material receiving mechanism (5) and the discharge gripper module (1); the discharge turnover module is composed of a plurality of discharge turnover mechanisms (6); the discharge turnover mechanisms (6) are arranged along the walking direction of the discharge gripper module (1); the discharge turnover mechanism (6) comprises a turnover fixed support (606) fixed on the discharge rack (3), a turnover lifting cylinder (601) fixed at one end of the turnover fixed support (606) and a turnover lifting slider (605) fixed at the other end of the turnover lifting cylinder (601); the turnover lifting slider (605) is fixedly connected with one end of a rotary cylinder (602); the other end of the rotary cylinder (602) is fixedly connected with an L-shaped frame (603); the turnover fixed support (606) is fixedly connected with a turnover lifting guide rail (604) in sliding connection with the turnover lifting slider (605).

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