Tin ash removing device for tinned copper wire production

Abstract

The utility model discloses a tin ash removing device for tinned copper wire production, relates to the field of tinned copper wire production, and aims to solve the problem that a small amount of tin ash remains on a tinned copper wire after the tin ash is removed by the existing tin ash removing device, and adopts the technical scheme that the tin ash removing device comprises a support frame and a fixed plate fixedly connected with the support frame, positioning plates are fixedly connected to the two sides of the supporting frame, a containing frame is rotationally connected to the positioning plates, limiting plates are slidably connected to the two sides of the containing frame, a winding assembly used for winding the tinned copper wire is arranged on the containing frame, and driving assemblies used for driving the containing frame to rotate are arranged on the fixing plates and the containing frame. The supporting frame and the fixing plate are provided with cleaning assemblies used for removing tin ash. According to the tin ash removing device for tinned copper wire production, the cleaning assembly, the winding assembly and the driving assembly cooperatively operate to drive the tinned copper wire to continuously rotate and wind below the cleaning assembly, so that tin ash on the tinned copper wire is comprehensively removed through the cleaning assembly.

Description

Technical Field

[0001] This utility model relates to the field of tin-plated copper wire production, and more specifically, it relates to a device for removing tin dust in the production of tin-plated copper wire. Background Technology

[0002] Tinned copper wire refers to copper wire with a thin layer of metallic tin plated on its surface. It is mainly used as the conductive core of rubber-insulated mining cables, flexible wires, flexible cables, and marine cables. However, the tin ash generated during the tinning process adheres to the surface of the copper wire, causing a decrease in the overall quality of the tinned copper wire.

[0003] The patent with publication number CN222447471U discloses a device for removing tin dust in the production of tin-plated copper wire, including a shell, a water tank, a dust removal cylinder, and a spray pipe. The water tank is set on the lower side of the shell, and the dust removal cylinder is set horizontally in the middle of the shell. Sleeves are set on both the front and rear sides of the dust removal cylinder, and connecting rods are set on both sides of the sleeves. The connecting rods are fixed to the inner wall of the shell. Several through holes are evenly opened on the dust removal cylinder. The spray pipe extends from the outside of the shell to the side of the dust removal cylinder, and the head end of the spray pipe is connected to an atomizing nozzle. The atomizing nozzle extends into the dust removal cylinder through the through hole.

[0004] The tin ash removal device in the above scheme has a good tin ash removal effect, and the tin ash that has been washed away will not re-adhere to the tin-plated copper wire. However, by setting the atomizing nozzles in the upper left, lower left, upper right, and lower right positions of the ash removal cylinder to spray the tin-plated copper wire to improve the tin ash removal effect, the upper, lower, left, and right positions of the tin-plated copper wire cannot be directly washed by the atomizing nozzles, resulting in a small amount of tin ash remaining on the tin-plated copper wire, which in turn affects the overall quality of the tin-plated copper wire.

[0005] Therefore, a new solution is needed to address this problem. Utility Model Content

[0006] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a device for removing tin ash from tin-plated copper wire. The device uses a cleaning component to rinse the upper surface of the tin-plated copper wire, and then the winding component and the drive component work together to drive the tin-plated copper wire to rotate and be wound up continuously below the cleaning component. In this way, the tin ash on the tin-plated copper wire can be completely removed by the cleaning component, thereby improving the overall quality of the tin-plated copper wire.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a device for removing tin ash in the production of tin-plated copper wire includes a support frame and a fixed plate fixedly connected to the support frame. Positioning plates are fixedly connected to both sides of the support frame. A placement frame is rotatably connected to the positioning plates. Limiting plates are slidably connected to both sides of the placement frame. Threaded rods are rotatably connected to both sides of the limiting plates. The placement frame is provided with a plurality of threaded holes into which the threaded rods can be screwed. The placement frame is provided with a winding assembly for winding tin-plated copper wire. A driving assembly for driving the placement frame to rotate is provided on the fixed plate and the placement frame. A cleaning assembly for removing tin ash is provided on the support frame and the fixed plate.

[0008] The present invention is further configured such that: both of the two placement frames are provided with through holes on one side close to each other; the winding assembly includes a winding roller 1 and a winding roller 2 that are detachably connected to the two placement frames respectively; and a winding component is provided on one side of the placement frame for driving the winding roller 2 to wind the tin-plated copper wire.

[0009] The present invention is further configured such that: two through slots are provided on the placement frame near the second winding roller; the winding component includes a sliding rod slidably connected in the through slot, a support frame fixedly connected between the two sliding rods, and a winding motor fixedly connected on the support frame; the through slots are interconnected with adjacent threaded holes; two springs are fixedly connected between the support frame and the placement frame; the two springs are respectively sleeved on the two sliding rods; and the output shaft of the winding motor is slidably connected to the second winding roller.

[0010] The present invention is further configured such that: the driving assembly includes a dual-axis motor fixedly connected to a fixed plate, a gear one fixedly connected to the two output shafts of the dual-axis motor, and a gear two fixedly connected to the two placement frames close to each other on one side. The gear one meshes with the adjacent gear two, and the placement frame is provided with a stabilizing element for stabilizing the position of the tin-plated copper wire.

[0011] The present invention is further configured such that: the stabilizing component includes a guide block fixedly connected to one side of the two placement frames and a rubber block detachably connected to one side of the guide blocks.

[0012] The present invention is further configured such that: the cleaning component includes a water pump fixedly connected to a support frame, a connecting pipe fixedly connected to a fixed plate, two output pipes fixedly connected to the connecting pipe, and a spray frame fixedly connected to the output pipe; the output end of the water pump is connected to the connecting pipe; the connecting pipe, the output pipe and the spray frame are interconnected; and a filter element for filtering tin ash is provided on the support frame.

[0013] The present invention is further configured such that: the filter element includes a guide plate fixedly connected to the support frame and a filter screen fixedly connected to the lower side of the guide plate, and the filter screen is fixedly connected to the support frame.

[0014] The present invention is further configured such that: two stabilizing plates are fixedly connected to the bottom side of the inner side of the support frame, and the two stabilizing plates are rotatably connected to the two placement frames respectively.

[0015] In summary, this utility model has the following beneficial effects: by rinsing the upper side of the tin-plated copper wire with a spray frame, and then starting the dual-axis motor and the winding motor, the tin-plated copper wire continues to rotate under the spray frame and is wound onto the second winding roller. In this way, the tin ash on the tin-plated copper wire can be completely removed by the cleaning component, thereby improving the overall quality of the tin-plated copper wire. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the present invention;

[0018] Figure 3 This is an exploded view of the present invention;

[0019] Figure 4 A partial structural cross-section of this utility model. Figure 1 ;

[0020] Figure 5 A partial structural cross-section of this utility model. Figure 2 ;

[0021] Figure 6 A partial structural cross-section of this utility model. Figure 3 .

[0022] In the diagram: 1. Support frame; 2. Fixing plate; 3. Positioning plate; 4. Placement frame; 5. Limiting plate; 6. Threaded rod; 7. Threaded hole; 8. Through hole; 9. Winding roller one; 10. Winding roller two; 11. Through groove; 12. Sliding rod; 13. Support frame; 14. Rewinding motor; 15. Spring; 16. Dual-axis motor; 17. Gear one; 18. Gear two; 19. Guide block; 20. Rubber block; 21. Water pump; 22. Connecting pipe; 23. Output pipe; 24. Spray frame; 25. Guide plate; 26. Filter screen; 27. Stabilizing plate. Detailed Implementation

[0023] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] A device for removing tin dust in the production of tin-plated copper wire, such as Figures 1-6As shown, the system includes a support frame 1 and a fixing plate 2 fixedly connected to the support frame 1. Positioning plates 3 are fixedly connected to both sides of the support frame 1. A placement frame 4 is rotatably connected to the positioning plates 3. Limiting plates 5 are slidably connected to both sides of the placement frame 4. Threaded rods 6 are rotatably connected to both sides of the limiting plates 5. The placement frame 4 has several threaded holes 7 into which the threaded rods 6 can be screwed. A winding assembly for winding tin-plated copper wire is provided on the placement frame 4. A driving assembly for rotating the placement frame 4 is provided on the fixing plate 2 and the placement frame 4. A cleaning assembly for removing tin ash is provided on the support frame 1 and the fixing plate 2. Through holes 8 are opened on the side of each placement frame 4 that are close to each other, allowing the tin-plated copper wire to pass through. The winding assembly includes components detachably connected to the two placement frames 4. The winding roller 9 and the winding roller 10 are equipped with clamps that can hold the tin-plated copper wire. A winding component is provided on one side of the placement frame 4 to drive the winding roller 10 to wind the tin-plated copper wire. Two through slots 11 are provided on the placement frame 4 near the winding roller 10. The winding component includes a sliding rod 12 that is slidably connected in the through slot 11, a support frame 13 that is fixedly connected between the two sliding rods 12, and a winding motor 14 that is fixedly connected on the support frame 13. The through slot 11 is connected to the adjacent threaded hole 7. Two springs 15 are fixedly connected between the support frame 13 and the placement frame 4. The two springs 15 are respectively sleeved on the two sliding rods 12. The output shaft of the winding motor 14 is slidably connected to the winding roller 10.

[0025] like Figures 1-6 As shown, when it is necessary to remove tin ash from the tin-plated copper wire, first rotate the four-threaded rod 6 near the side of the winding roller 9 to remove the two limiting plates 5. Then remove the empty winding roller 9 and replace it with the winding roller 9 wound with tin-plated copper wire. After the replacement, reset the two limiting plates 5 and tighten the four-threaded rod 6. Then pull out one end of the tin-plated copper wire, pass it through the two through holes 8, and fix this end to the winding roller 10. Then start the cleaning component to rinse the upper part of the tin-plated copper wire. Then start the drive component to drive the two placement frames 4 to rotate. When the two placement frames 4 rotate, they will drive the winding roller 9 and the winding roller 10 to rotate. At this time, the tin-plated copper wire will also rotate. Then start the winding motor 14 to wind the tin-plated copper wire. At this time, the tin-plated copper wire will be under the cleaning component and rotate forward. The cleaning component can completely remove the tin ash from the tin-plated copper wire to improve the overall quality of the tin-plated copper wire.

[0026] like Figures 1-6As shown, after cleaning the tin ash from the tin-plated copper wire, the four-threaded rod 6 near the side of the winding roller 10 can be rotated to remove the two limiting plates 5. Then, the winding roller 10 can be removed. After removing the winding roller 10, the spring 15 will reset, causing the support frame 13 and the winding motor 14 to move upward, thus facilitating the connection of the new winding roller 10 with the output shaft of the winding motor 14. After replacing the new winding roller 10, the two limiting plates 5 are reset and the four-threaded rod 6 is tightened. At this time, the two threaded rods 6 on one side will abut against the two sliding rods 12 and drive the sliding rods 12 to descend when the threaded rods 6 are tightened. At this time, the spring 15 is in a stretched state. When the threaded rod 6 on this side is tightened, it can be ensured that the motor is reset.

[0027] like Figure 1 , Figure 2 , Figure 5 As shown, the drive assembly includes a dual-axis motor 16 fixedly connected to the fixed plate 2, a gear 17 fixedly connected to the two output shafts of the dual-axis motor 16, and a gear 2 18 fixedly connected to the two placement frames 4 close to each other on one side. The gear 17 meshes with the adjacent gear 2 18. The placement frame 4 is provided with a stabilizing component for stabilizing the position of the tin-plated copper wire. When the placement frame 4 needs to rotate, the dual-axis motor 16 can be started, and then the dual-axis motor 16 will drive the two gears 17 to rotate. Subsequently, the two gears 17 will drive the two gears 2 18 to rotate, and the two placement frames 4 will rotate synchronously driven by the gear 2 18.

[0028] like Figure 1 , Figure 2 , Figure 5 As shown, the stabilizing component includes two placement frames 4 fixedly connected to each other on one side, and a rubber block 20 detachably connected to the guide blocks 19 on one side. The guide blocks 19 and the rubber block 20 can ensure that the tin-plated copper wire is always below the cleaning component when the winding roller 1 9 and the winding roller 2 10 rotate, thus preventing the tin-plated copper wire from shifting.

[0029] like Figure 1 , Figure 2 , Figure 5 , Figure 6As shown, the cleaning assembly includes a water pump 21 fixedly connected to the support frame 1, a connecting pipe 22 fixedly connected to the fixing plate 2, two output pipes 23 fixedly connected to the connecting pipe 22, and a spray frame 24 fixedly connected to the output pipes 23. The output end of the water pump 21 is connected to the connecting pipe 22, and the connecting pipe 22, the output pipes 23, and the spray frame 24 are interconnected. The support frame 1 is equipped with a filter element for filtering tin ash. The filter element includes a guide plate 25 fixedly connected to the support frame 1 and a filter screen 26 fixedly connected to the lower side of the guide plate 25. The filter screen 26 is fixedly connected to the support frame 1. When it is necessary to rinse the tin ash on the tin-plated copper wire, it is first filtered through an external... The water replenishment device adds water mixed with flocculant into the support frame 1, and then starts the water pump 21. The water pump 21 drives the water in the support frame 1 to be sprayed out from the two spray frames 24 through the connecting pipe 22 and the two output pipes 23 to clean the tin-plated copper wire. After that, the mixture mixed with tin ash will flow onto the guide plate 25 and then flow into the support frame 1. At this time, the flocculant will react with the tin ash to form large and dense flocs that are deposited on the bottom side of the support frame 1. Then the water pump 21 continues to pump water, and the flocs will be blocked by the filter screen 26 and will not be able to contact the water pump 21, thereby improving the utilization rate of water resources. When there are too many flocs, the water and flocs can be completely extracted by the external suction component.

[0030] like Figure 1 , Figure 2 , Figure 5 As shown, two stabilizing plates 27 are fixedly connected to the bottom inner side of the support frame 1. The two stabilizing plates 27 are rotatably connected to the two placement frames 4 respectively, which can improve the stability and service life of the support frame 1.

[0031] Working principle: When it is necessary to remove tin ash from the tin-plated copper wire, first rotate the four-threaded rod 6 near the side of the winding roller 9 to remove the two limiting plates 5. Then remove the empty winding roller 9 and replace it with the winding roller 9 wound with tin-plated copper wire. After the replacement, reset the two limiting plates 5 and tighten the four-threaded rod 6. Then, pull out one end of the tin-plated copper wire, pass it through the two through holes 8, and fix this end to the winding roller 10. Then, add water mixed with flocculant into the support frame 1 through the external water replenishment device. Then start the water pump 21. The water pump 21 drives the water in the support frame 1 through the connecting pipe 22 and the two output pipes 23 from the two spray nozzles. The frame 24 sprays out to clean the tin-plated copper wire. Then, the dual-axis motor 16 is started, which drives the two gears 17 to rotate. The two gears 17 then drive the two gears 18 to rotate. The two placement frames 4 are driven by the gears 18 to rotate synchronously. When the two placement frames 4 rotate, they drive the winding rollers 9 and 10 to rotate. At this time, the tin-plated copper wire also rotates. Then, the winding motor 14 is started to wind the tin-plated copper wire. At this time, the tin-plated copper wire will rotate and move forward under the cleaning component. The cleaning component can completely remove the tin dust on the tin-plated copper wire to improve the overall quality of the tin-plated copper wire.

[0032] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A device for removing tin dross in tinned copper wire production, comprising a support frame (1) and a fixed plate (2) fixedly connected to the support frame (1), characterized in that: The support frame (1) is fixedly connected with positioning plates (3) on both sides, the positioning plates (3) are rotatably connected with placing frames (4), the placing frames (4) are slidably connected with limiting plates (5) on both sides, the limiting plates (5) are rotatably connected with threaded rods (6) on both sides, the placing frames (4) are provided with a plurality of threaded holes (7) for the threaded rods (6) to be screwed into, the placing frames (4) are provided with a winding assembly for winding the tinned copper wire, the fixed plates (2) and the placing frames (4) are provided with a driving assembly for driving the placing frames (4) to rotate, and the support frame (1) and the fixed plate (2) are provided with a cleaning assembly for removing tin ash.

2. A device for removing tin dross from a tinned copper wire as claimed in claim 1, characterized in that: Two placing frames (4) are provided with through holes (8) on one side close to each other, the winding assembly comprises winding rollers one (9) and winding rollers two (10) which are respectively detachably connected to the two placing frames (4), and the placing frame (4) on one side is provided with a winding member for driving the winding roller two (10) to wind the tinned copper wire.

3. A device for removing tin dross from a tinned copper wire according to claim 2, characterized in that: Two through grooves (11) are formed in the placing frame (4) on one side close to the winding roller two (10), the winding member comprises sliding rods (12) slidably connected in the through grooves (11), a support frame (13) fixedly connected between the two sliding rods (12), and a winding motor (14) fixedly connected to the support frame (13), the through grooves (11) and the adjacent threaded holes (7) are in communication with each other, two springs (15) are fixedly connected between the support frame (13) and the placing frame (4), the two springs (15) are respectively sleeved on the two sliding rods (12), and the output shaft of the winding motor (14) is slidably connected with the winding roller two (10).

4. The device for removing tin dross in the production of tinned copper wire according to claim 1, characterized in that: The driving assembly comprises a double-shaft motor (16) fixedly connected to the fixed plate (2), gear one (17) fixedly connected to the two output shafts of the double-shaft motor (16), and gear two (18) fixedly connected to one side of the two placing frames (4) close to each other, the gear one (17) and the adjacent gear two (18) are in meshing engagement, and the placing frame (4) is provided with a stabilizing member for stabilizing the position of the tinned copper wire.

5. A device for removing tin dross from a tinned copper wire as claimed in claim 4, characterized in that: The stabilizing member comprises guide blocks (19) fixedly connected to one side of the two placing frames (4) close to each other, and rubber blocks (20) detachably connected to one side of the guide blocks (19) close to each other.

6. The device for removing tin dross in the production of tinned copper wire according to claim 1, characterized in that: The cleaning assembly comprises a water pump (21) fixedly connected to the support frame (1), a connecting pipe (22) fixedly connected to the fixed plate (2), two output pipes (23) fixedly connected to the connecting pipe (22), and a spray frame (24) fixedly connected to the output pipe (23), the output end of the water pump (21) is connected with the connecting pipe (22), the connecting pipe (22), the output pipe (23) and the spray frame (24) are in communication with each other, and the support frame (1) is provided with a filtering member for filtering tin ash.

7. A device for removing tin dross from a tinned copper wire as claimed in claim 6, characterized in that: The filtering member comprises a flow guide plate (25) fixedly connected to the support frame (1) and a filter screen (26) fixedly connected to the lower side of the flow guide plate (25), and the filter screen (26) is fixedly connected with the support frame (1).

8. The device for removing tin dross in the production of tinned copper wire according to claim 1, characterized in that: Two stabilizing plates (27) are fixedly connected to the inner bottom side of the support frame (1), and the two stabilizing plates (27) are respectively rotatably connected with the two placing frames (4).

Images