Surface treatment device for sorbite steel wire

By designing a sorbitic steel wire surface treatment device with partitioned sections, the problems of resource waste and pollution in traditional pickling equipment are solved, the recycling of pickling solution and removal of impurities are realized, and production efficiency and resource utilization are improved.

CN223974212UActive Publication Date: 2026-03-06HENAN HENGCHUANG NENGKE METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Traditional pickling equipment poses risks of production line interruption, excessive consumption of chemical reagents, pickling solution carryover effect, and cross-contamination between processes in the processing of sorbitic steel wire, resulting in resource waste and increased processing costs.

Method used

Design a surface treatment device for sorbitic steel wire, which adopts a partitioned treatment frame, combined with a circulation treatment and high-pressure gas drying structure, to realize the recycling of pickling solution and the removal of impurities, and prevent pickling solution from entering the cleaning tank.

Benefits of technology

It improved the pickling effect, reduced pickling solution waste, slowed down the contamination rate of the cleaning tank, and enhanced production continuity and resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sorbite steel wire surface treatment device which comprises a bottom plate, six supporting rods are installed at the upper end of the bottom plate, a treatment frame is installed at the upper ends of the six supporting rods, and a treatment structure is installed in the treatment frame. The treatment structure comprises two partition plates, four conveying roll shafts, four settling roll shafts, a plurality of guide wheels, a storage tank, a baffle, a plurality of filtering frames, a pump body and a circulating pipe; the utility model relates to the technical field of steel wire surface treatment, in the treatment structure adopted by the scheme, the treatment frame is divided into the pickling tank, the drying tank and the cleaning tank through the two partition plates, a pickling solution is treated in a circulating treatment mode, impurities in the pickling solution can be effectively removed in the circulating process, and the quality of the pickling solution is improved. According to the pickling device for the steel wire, the pickling solution is stirred, the pickling effect on the steel wire is guaranteed, and meanwhile, the pickling solution attached to the steel wire subjected to pickling can be removed through high-pressure gas through the arranged air drying structure.
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Description

Technical Field

[0001] This utility model relates to the field of steel wire surface treatment technology, specifically to a device for surface treatment of sorbitic steel wire. Background Technology

[0002] During the processing of sorbitic steel wire, oxide scale and impurities are easily formed on the surface, which need to be removed by pickling to improve the subsequent processing performance;

[0003] Traditional pickling equipment generally uses an intermittent immersion process to treat steel wire. This operation mode leads to production line interruptions due to batch operations. Furthermore, the pickling solution cannot be precisely controlled during static immersion, resulting in excessive consumption of chemical reagents. During the dynamic transfer of steel wire, a "pickling solution carryover effect" occurs, where residual pickling solution adhering to the steel wire surface migrates with the material to subsequent processes, leading to the risk of cross-contamination between processes and non-productive loss of effective pickling solution. Ultimately, this creates a vicious cycle of resource waste and increased processing costs. In view of this, existing technologies may already have solutions to the above problems, but this case aims to provide an alternative or replacement technical solution. Utility Model Content

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a surface treatment device for sorbitic steel wire, comprising a base plate, six support rods installed on the upper end of the base plate, a treatment frame installed on the upper end of the six support rods, and a treatment structure installed inside the treatment frame;

[0005] The processing structure includes: two partitions, four conveying rollers, four settling rollers, several guide wheels, a storage tank, baffles, several filter frames, a pump body, and a circulation pipe;

[0006] Both partitions are fixedly embedded in the processing frame. The two ends of the four conveying rollers are respectively mounted on the upper wall of the processing frame via bearings, with two of the conveying rollers located above the two partitions. The two ends of the four settling rollers are respectively connected to the inner walls of both sides of the processing frame via bearings, and are located on both sides of the two partitions. Several guide wheels are respectively mounted on the upper ends of the four conveying rollers and the four settling rollers. The storage tank is fixedly installed on one side of the upper part of the base plate. The baffle is fixedly installed on one side of the lower wall of the storage tank. The two ends of several filter frames are respectively movably embedded in one side of the storage tank and one side of the baffle. The pump body is fixedly installed on one side of the storage tank, and its outlet end is connected to one side of the lower wall of the processing frame. One end of the circulation pipe is connected to the lower end of the processing frame, and the other end is located on the other side of the storage tank.

[0007] Preferably, a drainage groove is provided on one side of the lower wall of the processing frame, and the drainage groove is located on the side above the storage groove.

[0008] Preferably, a drying structure is installed above the processing frame, the drying structure including: a fixed frame, a distribution pipe, several nozzles and an air inlet pipe;

[0009] The fixed frame is installed on the upper walls of both sides of the processing frame and above the drainage trough. The distribution pipe is fixedly installed at the lower end of the fixed frame. Several nozzles are installed on the lower walls of both sides of the distribution pipe. One end of the air inlet pipe is connected to the center of the upper end of the distribution pipe.

[0010] Preferably, two guide plates are installed on both sides above the drainage trough.

[0011] Preferably, the fixing frame is a U-shaped fixing frame.

[0012] Beneficial effects

[0013] This utility model provides a surface treatment device for sorbitic steel wire, which has the following beneficial effects: The treatment structure adopted in this invention divides the treatment frame into an pickling tank, a drying tank, and a cleaning tank through two partitions, and uses a circulation treatment method to treat the pickling solution. During the circulation process, impurities in the pickling solution can be effectively removed, and the pickling solution can be agitated to ensure the pickling effect on the steel wire. At the same time, through the set air drying structure, the pickled steel wire can be removed by high-pressure gas to remove the attached pickling solution, and the solution can be recycled through the set drainage tank. This can effectively prevent the pickling solution from entering the cleaning tank, reduce the pollution rate of the liquid in the cleaning tank, and thus effectively reduce the waste of pickling solution and cleaning solution. Attached Figure Description

[0014] Figure 1 This is a front-view three-dimensional structural diagram of the surface treatment device for sorbitic steel wire described in this utility model.

[0015] Figure 2 This is a side sectional view of the device for surface treatment of sorbitic steel wire according to the present invention.

[0016] Figure 3 This is a top view of the device for surface treatment of sorbitic steel wire according to the present invention.

[0017] In the diagram: 1. Base plate, 2. Support rod, 3. Processing frame, 4. Partition, 5. Conveying roller, 6. Settling roller, 7. Guide wheel, 8. Storage tank, 9. Baffle, 10. Filter frame, 11. Pump body, 12. Circulation pipe, 13. Drainage tank, 14. Fixing frame, 15. Distribution pipe, 16. Nozzle, 17. Air inlet pipe, 18. Guide plate. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example: Please refer to Figure 1-3 A surface treatment device for sorbitic steel wire includes a base plate 1, six support rods 2 are installed on the upper end of the base plate 1, a treatment frame 3 is installed on the upper end of the six support rods 2, and a treatment structure is installed inside the treatment frame 3.

[0020] The processing structure includes: two partitions 4, four conveying rollers 5, four settling rollers 6, several guide wheels 7, a storage tank 8, baffles 9, several filter frames 10, a pump body 11, and a circulation pipe 12.

[0021] Two partitions 4 are fixedly embedded in the processing frame 3. The two ends of four conveying roller shafts 5 are respectively installed on the upper wall of the processing frame 3 through bearings, and two of the conveying roller shafts 5 are located above the two partitions 4. The two ends of four settling roller shafts 6 are respectively connected to the inner walls of both sides of the processing frame 3 through bearings, and are respectively located on both sides of the two partitions 4. Several guide wheels 7 are respectively installed on the upper ends of the four conveying roller shafts 5 and the four settling roller shafts 6. The storage tank 8 is fixedly installed on one side of the upper end of the bottom plate 1. The baffle 9 is fixedly installed on one side of the lower wall of the storage tank 8. Several filter frames 10 are respectively movably embedded on one side of the wall of the storage tank 8 and one side of the wall of the baffle 9. The pump body 11 is fixedly installed on one side of the storage tank 8, and the liquid outlet end is connected to the lower wall of one side of the processing frame 3. One end of the circulation pipe 12 is connected to the lower end of the processing frame 3, and the other end is located on the other side of the storage tank 8.

[0022] When performing surface pickling on sorbitic steel wire, the operator first fixes the wire in the designated position using the base plate 1. Then, the cleaning solution is injected into one side of the treatment tank, and the pickling solution is injected into the other side of the treatment frame 3. Under the isolation effect of the two partitions 4, a drying tank is formed between the two partitions 4. Then, according to the pickling requirements, one end of the steel wire to be treated is passed through four conveying rollers 5 and four settling rollers 6 in sequence. The steel wire is guided and conveyed by several guide wheels 7, so that the steel wire is immersed in the pickling solution and cleaning liquid. The pickling solution is transported to the storage tank 8 through the circulation pipe 12 and is located on one side of the baffle 9. Then, the pump body 11 is driven to work, transporting the pickling solution to the treatment frame 3 for circulation, ensuring the pickling effect on the steel wire. The pickling solution is filtered by several filter frames 10 to remove internal impurities and ensure the pickling effect.

[0023] In the specific implementation process, a drainage groove 13 is provided on one side of the lower wall of the processing frame 3, and the drainage groove 13 is located on the side above the storage groove 8.

[0024] In the specific implementation process, a drying structure is installed above the processing frame 3. The drying structure includes: a fixed frame 14, a distribution pipe 15, several nozzles 16 and an air inlet pipe 17.

[0025] The fixed frame 14 is installed on the upper walls of the two sides of the treatment frame 3 and is located above the drainage trough 13. The distribution pipe 15 is fixedly installed at the lower end of the fixed frame 14. Several nozzles 16 are installed on the lower walls of the two sides of the distribution pipe 15. One end of the air inlet pipe 17 is connected to the center of the upper end of the distribution pipe 15.

[0026] After pickling, the steel wire is moved between two partitions 4 by the conveyor roller 5. Then, the air inlet pipe 17 is connected to the blower to deliver high-pressure gas into the distribution pipe 15. The high-pressure gas is then sprayed out through several nozzles 16 on both sides of the lower end of the distribution pipe 15 to air dry the pickled steel wire. The dripping pickling liquid is transported to the storage tank 8 through the drainage tank 13 for recycling.

[0027] In the specific implementation process, two guide plates 18 are installed on both sides above the drainage channel 13.

[0028] In the specific implementation process, the fixed frame 14 is a U-shaped fixed frame 14.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for surface treatment of a wire of a steel of the sorbite type, comprising a base plate (1), characterized in that, Six support rods (2) are installed on the upper end of the bottom plate (1), and a processing frame (3) is installed on the upper end of the six support rods (2), and a processing structure is installed in the processing frame (3); The processing structure comprises two partition plates (4), four conveying roller shafts (5), four sedimentation roller shafts (6), a plurality of guide wheels (7), a storage groove (8), a baffle (9), a plurality of filter frames (10), a pump body (11) and a circulation pipe (12); Both of the two partition plates (4) are fixedly embedded in the processing frame (3), both ends of the four conveying roller shafts (5) are installed on the upper wall of the processing frame (3) through bearings, and two of the conveying roller shafts (5) are located above the two partition plates (4), both ends of the four sedimentation roller shafts (6) are connected with the inner walls on both sides of the processing frame (3) through bearings, and are located on both sides of the two partition plates (4), respectively, the plurality of guide wheels (7) are installed on the upper ends of the four conveying roller shafts (5) and the four sedimentation roller shafts (6), the storage groove (8) is fixedly installed on one side of the upper end of the bottom plate (1), the baffle (9) is fixedly installed on one side of the lower wall in the storage groove (8), both ends of the plurality of filter frames (10) are movably embedded in one side wall in the storage groove (8) and one side wall of the baffle (9), the pump body (11) is fixedly installed in one side of the storage groove (8), and the liquid outlet end is in communication with the lower wall on one side of the processing frame (3), one end of the circulation pipe (12) is in communication with the lower end of the processing frame (3), and the other end is located on the other side in the storage groove (8).

2. A device for surface treatment of a wire of a steel of the sorbite type according to claim 1, characterized in that, A drainage groove (13) is formed on one side of the lower wall of the processing frame (3), and the drainage groove (13) is located above one side of the storage groove (8).

3. A device for surface treatment of a wire of a steel of the sorbite type according to claim 2, characterized in that, An air drying structure is installed above the processing frame (3), and the air drying structure comprises a fixed frame (14), a distribution pipe (15), a plurality of spray heads (16) and an air inlet pipe (17); The fixed frame (14) is installed on the upper wall on both sides of the processing frame (3), and is located above the drainage groove (13), the distribution pipe (15) is fixedly installed at the lower end of the fixed frame (14), the plurality of spray heads (16) are installed on the lower wall on both sides of the distribution pipe (15), and one end of the air inlet pipe (17) is connected with the center of the upper end of the distribution pipe (15).

4. A device for surface treatment of a spheroidized steel wire according to claim 2, characterized in that, Two guide plates (18) are installed on both sides above the drainage groove (13).

5. A device for surface treatment of a spheroidized steel wire according to claim 3, characterized in that, The fixed frame (14) is a U-shaped fixed frame (14).