Carpet wool scraping device for carpet manufacturing

Abstract

The utility model discloses a carpet hair scraping device for carpet manufacturing, which comprises a rack, a conveying belt is arranged on the rack, pedestals are arranged on two sides of two ends of the rack, a screw rod is arranged between every two pedestals at the same end, and a hair scraping mechanism is arranged above the screw rods. The pedestal and the supporting seat are slidably connected and fixed through the bolt, and the nut seat on the lead screw is connected with the mounting frame, so that the dehairing mechanism can be flexibly adjusted in the transverse position on the rack, and the dehairing mechanism can be accurately aligned to a dehairing area according to the width of a carpet; the carpet fluff scraping device is simple in structure, convenient to use and capable of conveniently meeting the fluff scraping requirements of carpets with different widths, the fluff scraping mechanism is provided with a rolling brush and a hair brush at the same time, and the rolling brush can preliminarily comb and unfold carpet fluff and loosen the knotted carpet fluff; and the hair brush can be used for further finely finishing the carpet hair, so that the carpet hair is tidier and smoother.

Description

Technical Field

[0001] This utility model relates to the technical field of carpet production equipment, specifically to a carpet pile straightening device for carpet manufacturing. Background Technology

[0002] In carpet manufacturing, uncombed carpet fibers are disordered and severely affect the carpet's visual appearance. Disordered fibers cause inconsistent light reflection, making the carpet appear patchy and uneven. Furthermore, disordered fibers easily snag clothing, shoes, and socks, and may even cause fibers to fall out, shortening the carpet's lifespan. Carpet smoothing devices are crucial equipment in carpet production, used to comb the carpet fibers neatly on the surface, ensuring a smooth and even surface, thus improving the carpet's quality and appearance.

[0003] Existing carpet pile smoothing devices are difficult to adjust the position of the smoothing mechanism flexibly. Existing devices only use a single smoothing method, or rely on manual brushing to smooth the carpet. Because carpet pile is plentiful and messy, the pile will also get tangled. Simply smoothing the carpet pile with a brush cannot deal with these tangled piles. Furthermore, existing devices are only applicable to carpets of specific sizes, and are difficult to effectively smooth carpets of different widths and thicknesses.

[0004] Therefore, it is necessary to invent a carpet pile straightening device for carpet manufacturing to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a carpet pile straightening device for carpet manufacturing, so as to solve the above-mentioned shortcomings in the technology.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a carpet pile smoothing device for carpet manufacturing, comprising a frame, a conveyor belt on the frame, a platform on both sides of both ends of the frame, a screw between every two platforms at the same end, and a scraping mechanism above the screw.

[0007] The hair removal mechanism includes:

[0008] A mounting bracket is disposed above the lead screw, a roller brush is rotatably mounted below the mounting bracket, a bristle brush is fixedly mounted on the lower front of the mounting bracket, and a drive mechanism is disposed on the top of the mounting bracket.

[0009] The drive mechanism includes:

[0010] Motor No. 2 is fixedly installed at one end of the top of the mounting frame. A transmission wheel No. 1 is fixedly installed at the output end of Motor No. 2. A transmission wheel No. 2 is fixedly installed on the shaft at one end of the roller brush.

[0011] A pressure cap mechanism is fixedly installed on the upper ends of both sides of the frame.

[0012] As a preferred embodiment of this utility model, support seats are fixedly installed on both sides of the frame, and a platform is provided at both ends of each support seat. The platform is slidably connected to the support seat, and the platform and the support seat are fixed together by bolts.

[0013] As a preferred embodiment of this utility model, a No. 1 motor is fixedly installed on the outside of the two bases on the same side. The output end of the No. 1 motor is fixedly connected to one end of the corresponding lead screw. A nut seat is threaded onto each lead screw. The two ends of the mounting bracket are fixedly connected to the top of the corresponding nut seat.

[0014] As a preferred embodiment of this utility model, the mounting bracket has a through slot at one end of the second motor, the first transmission wheel corresponds to the second transmission wheel, the first transmission wheel and the second transmission wheel are connected by a belt, and the belt passes through the through slot.

[0015] As a preferred embodiment of this utility model, the capping mechanism includes a support frame, with support frames fixedly installed at both ends of the frame on the same side, and a cylinder fixedly installed at the top of each support frame. A pressure plate is provided below the front end of the two support frames on the same side, and the output end of the cylinder is fixedly connected to the corresponding end of the support frame.

[0016] As a preferred embodiment of this utility model, the two pressure plates are respectively located on the upper sides of the conveyor belt and near the edge, both pressure plates are located below the lead screw, and the scraping mechanism is located between the two lead screws.

[0017] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0018] 1. By sliding the base and support together and fixing them with bolts, and connecting the nut seat on the screw to the mounting frame, this design allows the scraping mechanism to be flexibly adjusted laterally on the frame. It can accurately align the scraping area according to the width of the carpet and easily adapt to the scraping needs of carpets of different widths. The scraping mechanism is also equipped with a roller brush and a bristle brush. The roller brush can initially comb and spread the carpet fibers, loosening knotted fibers; while the bristle brush can further refine the carpet fibers, making them neater and smoother. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0020] Figure 1 This is a perspective view of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0022] Figure 3 This is a first-view exploded view of the overall structure of this utility model;

[0023] Figure 4 This is a second-view exploded view of the overall structure of this utility model;

[0024] Figure 5 This is an exploded view of the scraping mechanism of this utility model.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Frame; 2. Conveyor belt; 3. Support base; 4. Platform; 41. Motor No. 1; 42. Lead screw; 43. Nut seat; 5. Scraping mechanism; 51. Mounting frame; 52. Roller brush; 53. Through groove; 54. Brush; 6. Drive mechanism; 61. Motor No. 2; 62. Transmission wheel No. 1; 63. Transmission wheel No. 2; 7. Covering mechanism; 71. Support frame; 72. Cylinder; 73. Pressure plate. Detailed Implementation

[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0028] This utility model provides, for example Figure 1-5 The carpet manufacturing carpet scraping device shown includes a frame 1, a conveyor belt 2 on the frame 1, a platform 4 on both sides of both ends of the frame 1, a screw 42 between every two platforms 4 at the same end, and a scraping mechanism 5 above the screw 42.

[0029] The shaving mechanism 5 includes:

[0030] Mounting bracket 51 is located above lead screw 42. Roller brush 52 is rotatably mounted below mounting bracket 51. Brush 54 is fixedly mounted on the lower front of mounting bracket 51. Drive mechanism 6 is provided on top of mounting bracket 51.

[0031] In this example, frame 1 serves as the basic structure of the entire device. Frame 1 and conveyor belt 2 together form a belt conveyor system. Frame 1 provides a stable mounting platform for other components such as conveyor belt 2, platform 4, and support base 3, ensuring the stability of the relative positions of each component during operation and guaranteeing the overall stability and reliability of the device. Conveyor belt 2 can continuously and smoothly transport the carpet through the working area of ​​the scraping mechanism 5, achieving continuous scraping and smoothing of the carpet, improving production efficiency, and avoiding the problems of carpet pile becoming messy again or carpet damage that may occur with manual carpet handling.

[0032] Drive mechanism 6 includes:

[0033] The second motor 61 is fixedly installed at one end of the top of the mounting bracket 51. The output end of the second motor 61 is fixedly installed with the first transmission wheel 62, and the second transmission wheel 63 is fixedly installed on the shaft at one end of the roller brush 52.

[0034] A pressure cap mechanism 7 is fixedly installed on the upper ends of both sides of the frame 1.

[0035] Furthermore, in the above technical solution, support seats 3 are fixedly installed on both sides of the frame 1, and a platform 4 is provided at both ends of each support seat 3. The platform 4 is slidably connected to the support seat 3, and the platform 4 is fixed to the support seat 3 by bolts.

[0036] Furthermore, in the above technical solution, a No. 1 motor 41 is fixedly installed on the outside of the two bases 4 on the same side. The output end of the No. 1 motor 41 is fixedly connected to one end of the corresponding lead screw 42. Each lead screw 42 is threaded with a nut seat 43. The two ends of the mounting bracket 51 are fixedly connected to the top of the corresponding nut seat 43.

[0037] In this example, the base 4 and the support base 3 are slidably connected and fixed by bolts, facilitating adjustment of the base's position according to the carpet width. A motor 41 on the outside of the two bases 4 on the same side drives the lead screw 42 to rotate. The nut seat 43 on the lead screw 42 is connected to the mounting frame 51. The rotation of the lead screw 42 moves the nut seat 43, thereby adjusting the lateral position of the scraping mechanism 5 on the frame 1. This allows for precise alignment with different scraping areas of the carpet, improving the device's applicability. The threaded drive of the lead screw 42 provides high precision, accurately controlling the movement distance of the scraping mechanism 5. This ensures the scraping mechanism can perform scraping work at the required positions, guaranteeing effective scraping of every part of the carpet and improving the quality and effect of the scraping process.

[0038] Furthermore, in the above technical solution, the mounting bracket 51 has a through slot 53 at one end of the second motor 61, the first drive wheel 62 corresponds to the second drive wheel 63, the first drive wheel 62 and the second drive wheel 63 are connected by a belt, and the belt passes through the through slot 53.

[0039] In this example, the mounting frame 51 provides a platform for mounting and securing the roller brush 52, the bristle brush 54, and the drive mechanism 6, ensuring that these components maintain accurate relative positions during operation and enabling them to work together to achieve efficient smoothing. The roller brush 52 is rotatably mounted below the mounting frame 51 and rotates under the drive of the second motor 61 via the first drive wheel 62, the second drive wheel 63, and a belt. It performs preliminary combing and unfolding of the carpet fibers, loosening knots. The bristle brush 54, fixedly mounted on the lower front of the mounting frame 51, further refines the carpet fibers after the initial combing by the roller brush, making them smoother and neater, removing impurities, and improving the carpet's appearance and feel.

[0040] Furthermore, in the above technical solution, the capping mechanism 7 includes a support frame 71. Both ends of the frame 1 on the same side are fixedly installed with support frames 71. A cylinder 72 is fixedly installed at the top of each support frame 71. A pressure plate 73 is provided below the front end of the two support frames 71 on the same side. The output end of the cylinder 72 is fixedly connected to the corresponding end of the support frame 71.

[0041] Furthermore, in the above technical solution, the two pressure plates 73 are located on the upper sides of the conveyor belt 2, close to the edge, and both pressure plates 73 are located below the lead screw 42, with the scraping mechanism 5 located between the two lead screws 42.

[0042] In this example, the extension and retraction of the cylinder 72 drives the pressure plate 73 to press and fix the edges of the carpet on both sides. This effectively prevents the carpet from shifting or curling during the scraping process, ensuring smooth scraping and improving the accuracy and quality of the scraping. The position of the pressure plate 73 is reasonably designed, effectively fixing the carpet without causing excessive pressure or damage to the carpet surface, avoiding adverse effects on the carpet's quality and appearance caused by improper fixing, and protecting the carpet's integrity and aesthetics.

[0043] The carpet pile straightening device provided by this utility model works as follows:

[0044] After the device is started, the conveyor belt 2 begins to operate, continuously and smoothly conveying the carpet placed on it through the working area of ​​the scraping mechanism 5. The cylinder 72 extends, causing the pressure plate 73 to descend and press the two edges of the carpet firmly onto the conveyor belt 2. The operating speed of the conveyor belt 2 is adjusted according to actual production needs to ensure that the carpet is fully scraped smooth by the scraping mechanism. Based on the width of the carpet, the forward and reverse rotation of the first motor 41 drives the lead screw 42 to rotate, causing the nut seat 43 to move on the lead screw 42. This, in turn, moves the mounting frame 51 and the scraping mechanism 5 laterally on the frame 1, adjusting the scraping mechanism 5 to a suitable position so that it can cover the entire width of the carpet, ensuring effective scraping smoothing of every part of the carpet.

[0045] Once the scraping mechanism 5 reaches the appropriate position, the second motor 61 starts, driving the roller brush 52 to rotate via the transmission wheels 62 and 63 and the belt. During rotation, the bristles on the surface of the roller brush 52 come into contact with the blanket fibers, performing initial combing and unfolding of the blanket fibers, loosening knotted fibers, and gradually aligning the direction of the blanket fibers.

[0046] After the roller brush 52 performs initial combing of the carpet pile, the brush 54 located below the front of the mounting frame 51 moves along the screw 42 with the mounting frame 51 and the nut seat 43. The brush 54 further refines the carpet pile. The bristles of the brush 54 are finer and can penetrate deep into the carpet pile, combing it more neatly and smoothly, removing impurities, and making the carpet surface smoother and more beautiful.

[0047] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A pile straightening device for carpet manufacture comprising a frame (1) characterised in that: The rack (1) is provided with a conveying belt (2), both sides of both ends of the rack (1) are provided with pedestals (4), every two pedestals (4) of the same end are provided with lead screws (42), the top of the lead screw (42) is provided with a scraping mechanism (5); The scraping mechanism (5) comprises: A mounting frame (51) is arranged above the lead screw (42), a roller brush (52) is rotatably arranged below the mounting frame (51), a brush (54) is fixedly arranged below the front surface of the mounting frame (51), and a driving mechanism (6) is arranged on the top of the mounting frame (51); The driving mechanism (6) comprises: A second motor (61) is fixedly arranged at one end of the top of the mounting frame (51), a first transmission wheel (62) is fixedly arranged at the output end of the second motor (61), and a second transmission wheel (63) is fixedly arranged on the shaft of one end of the roller brush (52). A gland mechanism (7) is fixedly arranged on the upper end of both sides of the rack (1).

2. A device for removing loose pile from carpet as claimed in claim 1 wherein: Both sides of the rack (1) are fixedly provided with support seats (3), one pedestal (4) is arranged at both ends of each support seat (3), the pedestal (4) is slidably connected with the support seat (3), and the pedestal (4) and the support seat (3) are fixedly connected through bolts.

3. A device for removing loose pile from carpet as claimed in claim 1 wherein: A first motor (41) is fixedly arranged outside two pedestals (4) on the same side, the output end of the first motor (41) is fixedly connected with one end of the corresponding lead screw (42), a nut seat (43) is threadedly arranged on each lead screw (42), and both ends of the mounting frame (51) are fixedly connected with the top end of the corresponding nut seat (43).

4. A pile straightening device for carpet manufacture according to claim 1, wherein: A through groove (53) is arranged at one end of the mounting frame (51) located on the second motor (61), the first transmission wheel (62) corresponds to the second transmission wheel (63), the first transmission wheel (62) and the second transmission wheel (63) are connected through a belt, and the belt penetrates the through groove (53).

5. A pile straightening device for carpet manufacture according to claim 1, wherein: The gland mechanism (7) comprises a support frame (71), a support frame (71) is fixedly arranged at both ends of the rack (1) on the same side, a gas cylinder (72) is fixedly arranged at the top end of each support frame (71), a pressing plate (73) is arranged below the front end of two support frames (71) on the same side, and the output end of the gas cylinder (72) is fixedly connected with the corresponding end of the support frame (71).

6. A pile straightening device for carpet manufacture according to claim 5 wherein: Two pressing plates (73) are arranged above both sides of the conveying belt (2) and close to the edge position, and two pressing plates (73) are arranged below the lead screw (42), and the scraping mechanism (5) is arranged between two lead screws (42).

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