Hardmeter detection tool capable of flexibly positioning and clamping
By using a positioning method combining a blower and a clamping cylinder, along with a stepper motor-driven adjustment plate, the problem of the single limiting structure of existing hardness tester testing fixtures is solved. This enables flexible positioning and clamping, as well as the switching of multiple testing components, thereby improving the flexibility and stability of the testing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-03-06
AI Technical Summary
The existing hardness tester fixtures have a simple limiting structure, which makes it difficult to adjust flexibly according to the size and shape of the object, affecting the flexibility and stability of the test.
A suction fan provides suction for positioning, a clamping cylinder pushes the clamping plate to limit its movement, and a clamping pad on the clamping plate improves stability. The combination of the clamping plate and the clamping cylinder achieves dual positioning. Combined with a stepper motor to drive the adjustment plate to rotate, it enables flexible switching between various hardness detection components.
It achieves flexible positioning and clamping, improving the flexibility and stability of the inspection, and supports easy replacement of clamping plates to meet various inspection needs.
Smart Images

Figure CN223977051U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hardness tester technology, specifically a flexible positioning and clamping hardness tester testing fixture. Background Technology
[0002] A hardness tester is a hardness testing instrument. The principle of a hardness tester is to apply a certain pressure to the surface of an object, so that the hardness tester leaves a tiny mark on the surface with its indenter. Then, by observing the size of the mark or measuring the depth of the mark, or by calculating the diameter of the indentation produced by the hardness tester, the hardness value of the object can be obtained.
[0003] When testing objects with a hardness tester, a fixture is needed to limit and fix the object to prevent it from shifting during the test. However, common testing fixtures have poor limiting flexibility, and some testing fixtures have a simple limiting structure, making it inconvenient to adjust the limiting method according to the size and shape of the object, thus affecting the flexibility and stability of the test.
[0004] There is an urgent need for a flexible positioning and clamping tool for hardness testing to address the technical deficiencies mentioned above. Utility Model Content
[0005] The purpose of this invention is to provide a flexible positioning and clamping fixture for hardness testers, in order to solve the problem of the limited range of positioning fixtures mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a flexible positioning and clamping hardness tester testing fixture, comprising a testing base, support frames fixedly connected to both sides of the top of the testing base, a testing platform fixedly connected to the middle position of the top of the testing base, an exhaust fan installed at the bottom of the testing platform, and pre-drilled holes evenly distributed at the top of the testing platform. Clamping frames are movably hinged to both sides inside the support frames, and clamping cylinders are installed inside the clamping frames. A mounting block is fixedly connected to the output end of the clamping cylinder, a clamping plate is installed on the right side of the mounting block, a mounting sleeve is fixedly connected to the left side of the clamping plate, and a clamping pad is fixedly connected to the right side of the clamping plate. A stepper motor is installed at the top of the support frame, and an adjusting plate is fixedly connected to the output end of the stepper motor. A first hardness testing component, a second hardness testing component, and a third hardness testing component are sequentially installed from left to right at the bottom of the adjusting plate. A hardness tester data disk is installed at the top of the support frame.
[0007] Preferably, a support plate is fixedly connected to the support frame below the clamping frame, and the clamping frame can be placed on the support frame.
[0008] Preferably, the testing platform has exhaust vents on both sides, and the bottom end of the reserved hole is connected to the interior of the testing platform.
[0009] Preferably, two sets of clamping plates are provided, and the width of the clamping plates is the same as the width of the testing table.
[0010] Preferably, limit buckles are installed on both sides inside the support frame, and the limit buckles can be fastened to the outside of the clamping frame.
[0011] Preferably, the top and bottom ends of the mounting sleeve are movably connected to limit baffles, the mounting block is embedded inside the mounting sleeve, and the limit baffles are disposed at the front and rear ends of the mounting block.
[0012] Preferably, the first hardness testing component, the second hardness testing component, and the third hardness testing component are connected to the hardness tester data disk via connecting cables.
[0013] Preferably, the first hardness detection component, the second hardness detection component, and the third hardness detection component are arranged in a ring at the bottom end of the adjustment plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the flexible positioning and clamping hardness tester testing fixture not only realizes the function of flexible positioning and clamping and the function of easy replacement, but also realizes the function of easy and flexible testing.
[0015] (1) By setting up a testing table, a blower, a clamping frame, a clamping plate, a reserved hole, a clamping cylinder and a clamping pad, the object to be tested can be placed on the testing table for hardness testing. During testing, the blower can be used for suction positioning. The blower and the reserved hole can provide suction to pick up and position the object. The clamping plate can also limit the object. The clamping cylinder pushes the clamping plate to clamp and limit the object on both sides. The clamping pad on the clamping plate can improve the stability of clamping. The double clamping fixture improves the flexibility and stability of positioning. This fixture realizes the function of easy and flexible clamping and positioning.
[0016] (2) By setting up a clamping plate, mounting sleeve, limiting baffle and mounting block, the clamping plate can limit and clamp the object to be detected. The clamping plate can be replaced as needed. When replacing, rotate and move the limiting baffle, and then pull the clamping plate forward. The mounting sleeve on the clamping plate can be removed from the mounting block. This structure realizes the function of easy replacement.
[0017] (3) By setting up a first hardness detection component, an adjustment plate, a hardness tester data disk, a stepper motor, a second hardness detection component and a third hardness detection component, when it is necessary to perform hardness testing on an object, it can be adjusted according to the testing requirements. The stepper motor drives the adjustment plate to rotate so that the corresponding hardness detection component moves to the top of the testing platform. The first hardness detection component, the second hardness detection component and the third hardness detection component can realize hardness testing by three types of indenters. The test data can be displayed through the hardness tester data disk. This structure realizes the function of convenient and flexible testing. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a top view of the clamping frame structure of this utility model;
[0020] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 4 This is a top view of the testing platform of this utility model.
[0022] In the diagram: 1. Testing seat; 2. Testing table; 3. Exhaust fan; 4. Clamping frame; 5. Clamping plate; 6. Limit buckle; 7. First hardness testing component; 8. Adjusting plate; 9. Support frame; 10. Hardness tester data disk; 11. Stepper motor; 12. Second hardness testing component; 13. Third hardness testing component; 14. Reserved hole; 15. Support plate; 16. Exhaust hole; 17. Clamping cylinder; 18. Clamping pad; 19. Mounting sleeve; 20. Limit baffle; 21. Mounting block. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4This utility model provides an embodiment of a flexible positioning and clamping hardness tester testing fixture, including a testing base 1, support frames 9 fixedly connected to both sides of the top of the testing base 1, a testing platform 2 fixedly connected to the middle position of the top of the testing base 1, an exhaust fan 3 installed at the bottom of the testing platform 2, and pre-drilled holes 14 evenly distributed on the top of the testing platform 2. Clamping frames 4 are movably hinged to both sides inside the support frames 9, and clamping cylinders 17 are installed inside the clamping frames 4. A mounting block 21 is fixedly connected to the output end of the clamping cylinder 17. The right side of the mounting block 21... A clamping plate 5 is installed, and a mounting sleeve 19 is fixedly connected to the left side of the clamping plate 5. A clamping pad 18 is fixedly connected to the right side of the clamping plate 5. A stepper motor 11 is installed at the top inside the support frame 9. An adjustment plate 8 is fixedly connected to the output end of the stepper motor 11. A first hardness detection component 7, a second hardness detection component 12, and a third hardness detection component 13 are installed sequentially from left to right at the bottom of the adjustment plate 8. A hardness tester data disk 10 is installed at the top of the support frame 9. Limiting buckles 6 are installed on both sides inside the support frame 9. The limiting buckles 6 can be fastened to the outside of the clamping frame 4.
[0025] A support plate 15 is fixedly connected to the support frame 9 below the clamping frame 4. The clamping frame 4 can be placed on the support frame 9. Ventilation holes 16 are provided on both sides of the testing table 2. The bottom end of the reserved hole 14 is connected to the interior of the testing table 2. Two sets of clamping plates 5 are provided. The width of the clamping plates 5 is the same as the width of the testing table 2.
[0026] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, the object to be tested can be placed on the testing table 2 for hardness testing. During testing, a blower 3 can be used for suction positioning. The blower 3, in conjunction with the reserved hole 14, can provide suction to pick up and position the object. The object can also be limited by the clamping plate 5. The clamping cylinder 17 pushes the clamping plate 5 to clamp and limit the object on both sides. The clamping pad 18 on the clamping plate 5 can improve the stability of clamping.
[0027] The top and bottom ends of the mounting sleeve 19 are movably connected to the limiting baffles 20. The mounting block 21 is embedded inside the mounting sleeve 19. The limiting baffles 20 are set at the front and rear ends of the mounting block 21.
[0028] Specifically, such as Figure 1 and Figure 3 As shown, the clamping plate 5 can limit and clamp the object to be detected. The clamping plate 5 can be replaced as needed. When replacing, rotate and move the limiting baffle 20, and then pull the clamping plate 5 forward. The mounting sleeve 19 on the clamping plate 5 can be removed from the mounting block 21.
[0029] The first hardness testing component 7, the second hardness testing component 12, and the third hardness testing component 13 are connected to the hardness tester data disk 10 via connecting cables. The first hardness testing component 7, the second hardness testing component 12, and the third hardness testing component 13 are arranged in a ring at the bottom of the adjustment plate 8.
[0030] Specifically, such as Figure 1 As shown, the position of the hardness testing components is adjusted according to the testing requirements. The stepper motor 11 drives the adjustment plate 8 to rotate, so that the corresponding hardness testing components move to the top of the testing platform 2. The first hardness testing component 7, the second hardness testing component 12 and the third hardness testing component 13 can realize the hardness testing of three types of indenters. The test data can be displayed through the hardness tester data disk 10.
[0031] Working Principle: When using this utility model, the object to be tested needs to be placed on the testing platform 2 for testing. During testing, a suction fan 3 can be used for suction positioning. The suction fan 3, in conjunction with the reserved hole 14, can provide suction to pick up and position the object. The object can also be limited by the clamping plate 5. The clamping cylinder 17 pushes the clamping plate 5 to clamp and limit the object on both sides. The clamping pad 18 on the clamping plate 5 can improve the stability of clamping. The stepper motor 11 drives the adjusting plate 8 to rotate, so that the corresponding hardness detection component moves to the top of the testing platform 2. The first hardness detection component 7, the second hardness detection component 12, and the third hardness detection component 13 can realize the hardness detection of three types of indenters. The test data can be displayed on the hardness tester data disk 10. The clamping plate 5 can be replaced as needed. When replacing, rotate and move the limiting baffle 20, and then pull the clamping plate 5 forward. The mounting sleeve 19 on the clamping plate 5 can be removed from the mounting block 21. This structure realizes the function of easy replacement.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A flexible positioning and clamping hardness tester detection tool, comprising a detection seat (1), characterized in that: The both sides of the top of the detection seat (1) are fixedly connected with support frames (9), the middle position of the top of the detection seat (1) is fixedly connected with a detection table (2), the bottom of the inside of the detection table (2) is mounted with an air extractor (3), the top of the detection table (2) is uniformly provided with a reserved hole (14), the both sides of the inside of the support frame (9) are movably hinged with clamping frames (4), the inside of the clamping frame (4) is mounted with a clamping cylinder (17), the output end of the clamping cylinder (17) is fixedly connected with a mounting clamping block (21), the right side of the mounting clamping block (21) is mounted with a clamping plate (5), the left side of the clamping plate (5) is fixedly connected with a mounting clamping sleeve (19), the right side of the clamping plate (5) is fixedly connected with a clamping pad (18), the top of the inside of the support frame (9) is mounted with a stepping motor (11), the output end of the stepping motor (11) is fixedly connected with an adjusting plate (8), the bottom of the adjusting plate (8) is sequentially mounted from left to right with a first hardness detection assembly (7), a second hardness detection assembly (12) and a third hardness detection assembly (13), the top of the support frame (9) is mounted with a hardness tester data disc (10).
2. The flexible positioning and clamping hardness tester detection tool according to claim 1, characterized in that: The support frame (9) below the clamping frame (4) is fixedly connected with a support plate (15), the clamping frame (4) can be placed on the support frame (9).
3. The flexible positioning and clamping hardness tester detection tool according to claim 1, characterized in that: The both sides of the detection table (2) are provided with exhaust holes (16), the bottom of the reserved hole (14) is through the inside of the detection table (2).
4. The flexible positioning and clamping hardness tester detection tool of claim 1, wherein: The clamping plate (5) is provided with two groups, the width of the clamping plate (5) is same with the width of the detection table (2).
5. The flexible positioning and clamping hardness tester detection tool of claim 1, wherein: The both sides of the inside of the support frame (9) are mounted with limiting buckles (6), the limiting buckles (6) can be buckled on the outside of the clamping frame (4).
6. The flexible positioning and clamping hardness tester detection tool of claim 1, wherein: The top and bottom of the both ends of the mounting clamping sleeve (19) are movably connected with limiting baffle plates (20), the mounting clamping block (21) is embedded in the inside of the mounting clamping sleeve (19), the limiting baffle plates (20) are arranged at the front end and the rear end of the mounting clamping block (21).
7. The flexible positioning and clamping hardness tester detection tool of claim 1, wherein: The first hardness detection assembly (7), the second hardness detection assembly (12) and the third hardness detection assembly (13) are connected with the hardness tester data disc (10) through connecting lines.
8. The flexible positioning and clamping hardness tester detection tool of claim 1, wherein: The first hardness detection assembly (7), the second hardness detection assembly (12) and the third hardness detection assembly (13) are annularly distributed at the bottom of the adjusting plate (8).