Online detection device for surface quality of fine carving

Abstract

The utility model discloses a fine carving surface quality on-line detection device, which belongs to the technical field of quality detection, and comprises a detection platform, the upper surface of the detection platform is provided with a chute, the inner wall of the chute is fixedly connected with an electric telescopic rod, and the telescopic end of the electric telescopic rod is fixedly connected with a sliding block. The upper surface of the detection platform is fixedly connected with a protective shell and a data processing and analyzing module, the upper surface of the sliding block is fixedly connected with a movable platform, the upper surface of the movable platform is fixedly connected with a three-jaw chuck, the bottom surface of the detection platform is fixedly connected with four supporting legs, and the outer surface of the data processing and analyzing module is fixedly connected with a control panel. According to the online detection device for the surface quality of the fine carving, through the arrangement of an illuminating lamp, a high-definition industrial camera, a data processing and analyzing module and a control panel, the surface quality of the fine carving can be conveniently and automatically detected, and the problem that the accuracy of a detection result is poor due to the influence of subjective factors of detection personnel is solved.

Description

Technical Field

[0001] This utility model belongs to the field of quality inspection technology, and in particular relates to an online inspection device for the surface quality of precision carving. Background Technology

[0002] With the continuous development of the manufacturing industry, the requirements for the surface quality of precision-carved products are getting higher and higher. Precision-carved products are widely used in many fields such as electronics, automobiles and aerospace, and their surface quality directly affects the performance, reliability and aesthetics of the products.

[0003] Currently, traditional methods for inspecting the surface quality of precision carving mainly rely on manual inspection. This method is easily affected by the subjective factors of the inspectors, resulting in poor accuracy and consistency of the inspection results. Furthermore, manual inspection cannot monitor product quality in real time during the production process, making it difficult to detect and resolve quality problems in production in a timely manner. This may lead to a large number of defective and scrap products, increasing production costs.

[0004] To address these issues, we propose an online surface quality inspection device for precision carving. Utility Model Content

[0005] The purpose of this invention is to address the problems in existing technologies, such as the susceptibility to subjective factors of inspectors, which leads to poor accuracy and consistency of test results. Furthermore, manual inspection cannot monitor product quality in real time during the production process, making it difficult to promptly identify and resolve quality issues, which may result in a large number of defective and scrap products and increase production costs. Therefore, this invention proposes an online surface quality inspection device for precision carving.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An online surface quality inspection device for precision carving includes an inspection platform. A groove is formed on the upper surface of the inspection platform, and an electric telescopic rod is fixedly connected to the inner wall of the groove. A sliding block is fixedly connected to the telescopic end of the electric telescopic rod. A protective shell and a data processing and analysis module are fixedly connected to the upper surface of the inspection platform. A movable platform is fixedly connected to the upper surface of the sliding block, and a three-jaw chuck is fixedly connected to the upper surface of the movable platform. Four support feet are fixedly connected to the bottom surface of the inspection platform. A control panel is fixedly connected to the outer surface of the data processing and analysis module. Two warning lights are fixedly connected to the upper surface of the protective shell. A high-definition industrial camera and two illumination lights are fixedly connected to the inner wall of the protective shell. Two support plates are fixedly connected to the outer surface of the high-definition industrial camera, and the upper surface of each support plate is fixedly connected to the inner wall of the protective shell.

[0008] Preferably, a protective seat is fixedly connected to the outer surface of the electric telescopic rod, and the left side of the protective seat is fixedly connected to the inner wall of the slide groove.

[0009] Preferably, a fixing plate is fixedly connected to the outer surface of the telescopic end of the electric telescopic rod, and the right side of the fixing plate is fixedly connected to the left side of the sliding block.

[0010] Preferably, the inner wall of the fixing plate is threaded with four fixing bolts, and the outer surface of each set of fixing bolts is threadedly connected to the inner wall of the sliding block.

[0011] Preferably, each set of support feet has two fixing rings fixedly connected to its outer surface, and the top of each set of fixing rings is fixedly connected to the bottom surface of the testing platform.

[0012] Preferably, a reinforcing ring is fixedly connected to the outer surface of each warning light, and the bottom end of each reinforcing ring is fixedly connected to the upper surface of the protective shell.

[0013] In summary, the technical effects and advantages of this utility model are as follows:

[0014] 1. By setting up a detection platform, slide, electric telescopic rod, sliding block, movable platform and three-jaw chuck to cooperate with each other, cylindrical and irregular workpieces can be fixedly clamped, which enhances the stability of the device and effectively prevents the position from shifting during the detection process, thus preventing the problem of reduced detection accuracy.

[0015] 2. By integrating lighting, a high-definition industrial camera, a data processing and analysis module, and a control panel, the device facilitates automatic inspection of the surface quality of precision-carved parts. This enhances the effectiveness of the device and effectively avoids the influence of subjective factors on the inspection personnel, which can lead to poor accuracy and consistency of the inspection results. Furthermore, manual inspection cannot monitor product quality in real time during the production process, making it difficult to promptly identify and resolve quality issues, potentially resulting in a large number of defective and scrap products and increasing production costs. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the online surface quality inspection device for precision carving according to this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the slide groove of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the sliding block of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the high-definition industrial camera of this utility model.

[0020] In the diagram: 1. Detection platform; 2. Protective housing; 3. Warning light; 4. Control panel; 5. Data processing and analysis module; 6. Movable platform; 7. Support legs; 8. Three-jaw chuck; 9. Slide groove; 10. Fixing ring; 11. Electric telescopic rod; 12. Protective seat; 13. Fixing bolt; 14. Fixing plate; 15. Sliding block; 16. Lighting light; 17. High-definition industrial camera; 18. Support plate; 19. Reinforcing ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figures 1-4 This embodiment provides an online inspection device for the surface quality of precision carving. The online inspection device for the surface quality of precision carving includes an inspection platform 1. A slide groove 9 is formed on the upper surface of the inspection platform 1. An electric telescopic rod 11 is fixedly connected to the inner wall of the slide groove 9. A protective seat 12 is fixedly connected to the outer surface of the electric telescopic rod 11. The left side of the protective seat 12 is fixedly connected to the inner wall of the slide groove 9. The protective seat 12 can protect the electric telescopic rod 11 and prevent it from being interfered with by external factors during use.

[0023] The telescopic end of the electric telescopic rod 11 is fixedly connected to a sliding block 15. The upper surface of the detection platform 1 is fixedly connected to a protective shell 2 and a data processing and analysis module 5. The upper surface of the sliding block 15 is fixedly connected to a movable platform 6. The outer surface of the telescopic end of the electric telescopic rod 11 is fixedly connected to a fixing plate 14. The right side of the fixing plate 14 is fixedly connected to the left side of the sliding block 15. The fixing plate 14 can fix the electric telescopic rod 11 and the sliding block 15, thereby enhancing the stability of the device.

[0024] The upper surface of the activity platform 6 is fixedly connected to a three-jaw chuck 8, the bottom surface of the detection platform 1 is fixedly connected to four support feet 7, the outer surface of the data processing and analysis module 5 is fixedly connected to a control panel 4, and the inner wall of the fixed plate 14 is threadedly connected to four fixing bolts 13. The outer surface of each set of fixing bolts 13 is threadedly connected to the inner wall of the sliding block 15. The fixing bolts 13 can reinforce the fixed plate 14 and the sliding block 15 to prevent them from shifting or becoming unstable during operation.

[0025] Two warning lights 3 are fixedly connected to the upper surface of the protective housing 2. A high-definition industrial camera 17 and two lighting lights 16 are fixedly connected to the inner wall of the protective housing 2. Two fixing rings 10 are fixedly connected to the outer surface of each set of support feet 7. The top of each set of fixing rings 10 is fixedly connected to the bottom surface of the detection platform 1. The fixing rings 10 can fix the support feet 7 and the detection platform 1 to prevent them from swaying during use.

[0026] Two support plates 18 are fixedly connected to the outer surface of the high-definition industrial camera 17. The upper surface of each support plate 18 is fixedly connected to the inner wall of the protective shell 2. A reinforcing ring 19 is fixedly connected to the outer surface of each warning light 3. The bottom end of each reinforcing ring 19 is fixedly connected to the upper surface of the protective shell 2. The reinforcing ring 19 can reinforce the warning light 3 and the protective shell 2 to prevent them from shaking or shifting in position during operation.

[0027] The working principle of this utility model is as follows: First, the object to be tested is placed on the three-jaw chuck 8, and the position of the object is restricted by the three-jaw chuck 8 to achieve a fixed limit, enhancing the stability of the device. Then, by extending the telescopic end of the electric telescopic rod 11, the sliding block 15 slides in the slide groove 9, thereby moving the movable platform 6 and ultimately moving the object to be tested into the protective shell 2. A high-definition industrial camera 17 takes a picture of the surface of the object and transmits it to the data processing and analysis module 5 for analysis and comparison. This allows for automatic detection of the surface quality of the object. When a surface defect is detected, the warning light 3 will sound an alarm to alert the staff. This effectively avoids the influence of subjective factors on the inspection personnel, which can lead to poor accuracy and consistency of the inspection results. Furthermore, manual inspection cannot monitor product quality in real time during the production process, making it difficult to promptly identify and resolve quality problems, potentially resulting in a large number of defective and scrap products, increasing production costs.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An online detection device for fine carving surface quality, comprising a detection platform (1), characterized in that: The upper surface of the detection platform (1) is provided with a sliding groove (9), the inner wall of the sliding groove (9) is fixedly connected with an electric telescopic rod (11), the telescopic end of the electric telescopic rod (11) is fixedly connected with a sliding block (15), the upper surface of the detection platform (1) is fixedly connected with a protective shell (2) and a data processing analysis module (5), the upper surface of the sliding block (15) is fixedly connected with a movable platform (6), the upper surface of the movable platform (6) is fixedly connected with a three-jaw chuck (8), the bottom surface of the detection platform (1) is fixedly connected with four supporting legs (7), the outer surface of the data processing analysis module (5) is fixedly connected with a control panel (4), the upper surface of the protective shell (2) is fixedly connected with two warning lights (3), the inner wall of the protective shell (2) is fixedly connected with a high-definition industrial camera (17) and two illuminating lamps (16), the outer surface of the high-definition industrial camera (17) is fixedly connected with two supporting plates (18), and the upper surface of each supporting plate (18) is fixedly connected with the inner wall of the protective shell (2).

2. The device according to claim 1, characterized in that: The outer surface of the electric telescopic rod (11) is fixedly connected with a protection seat (12), and the left side of the protection seat (12) is fixedly connected with the inner wall of the sliding groove (9).

3. The device according to claim 1, characterized in that: The outer surface of the telescopic end of the electric telescopic rod (11) is fixedly connected with a fixed plate (14), and the right side of the fixed plate (14) is fixedly connected with the left side of the sliding block (15).

4. The device according to claim 3, characterized in that: The inner wall of the fixed plate (14) is threadedly connected with four fixed bolts (13), and the outer surface of each group of fixed bolts (13) is threadedly connected with the inner wall of the sliding block (15).

5. The device for online detection of the quality of a precision-machined surface according to claim 1, characterized in that: The outer surface of each group of supporting legs (7) is fixedly connected with two fixed rings (10), and the top end of each group of fixed rings (10) is fixedly connected with the bottom surface of the detection platform (1).

6. The device according to claim 1, characterized in that: The outer surface of each warning light (3) is fixedly connected with a reinforcing ring (19), and the bottom end of each reinforcing ring (19) is fixedly connected with the upper surface of the protective shell (2).

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