Dust remover for electrical automatic production
By adopting reinforced filter bags, high-pressure gas injection nozzles, and cooling chamber design in dust collectors used in electrical automation production, the problem of easy damage to filter bags has been solved, achieving efficient dust removal and filter bag protection, and improving dust removal quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-03-10
AI Technical Summary
Existing baghouse dust collectors are prone to filter bag damage in electrically automated production due to high gas impact force or high temperature, which affects the dust removal quality.
A dust collector with a cylindrical shell is designed, which has a dust filter chamber and an air outlet chamber inside. It uses reinforced filter bags and nozzles to spray high-pressure gas to shake off dust, and lowers the gas temperature through a cooling chamber. Combined with a pulse solenoid valve to control the airflow, a support component to protect the filter bags, a dust discharge assembly and a spray box to discharge dust and cool down the air.
It effectively protects the filter bags, prevents damage, improves dust removal quality, reduces filter bag replacement costs, and enhances dust removal efficiency and gas cooling effect.
Smart Images

Figure CN223980295U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal technology, and in particular to a dust collector for electrical automation production. Background Technology
[0002] A baghouse dust collector is a dry dust filtration device suitable for collecting fine, dry, non-fibrous dust. The filter bags are made of woven filter cloth or non-woven felt, utilizing the filtration effect of the fibrous fabric to filter dust-laden gas. When the dust-laden gas enters the baghouse dust collector, large and heavy dust particles settle down due to gravity and fall into the ash hopper. When the gas containing finer dust passes through the filter bags, the dust is trapped, thus purifying the gas.
[0003] Existing baghouse dust collectors often suffer from filter bag damage and combustion when filtering dust due to the large impact force or high temperature of the gas entering the machine. This results in a significant decrease in the dust removal quality of the dust collector. Therefore, in order to solve the above problems, a dust collector for electrical automation production is proposed. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a dust collector for electrical automation production, which aims to improve the problem that the filter bags of existing bag dust collectors are easily damaged, resulting in a decline in dust removal quality.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A dust collector for electrical automation production includes a cylindrical shell. The interior of the cylindrical shell is divided into a dust filtering chamber and an air outlet chamber by a partition. A reinforced filter bag for dust filtering is installed on the bottom side of the partition to reduce the impact of air entering the dust filtering chamber while filtering dust. A second air pipe is fixedly connected inside the air outlet chamber. A nozzle for air jetting is installed on the bottom side of the second air pipe. High-pressure gas is provided through an air outlet assembly installed on the outer wall of the cylindrical shell to impact the interior of the reinforced filter bag through the nozzle, shaking off the dust on the surface of the reinforced filter bag. The shaken-off dust falls into the bottom of the interior of the dust filtering chamber and is discharged by a dust removal assembly. The inlet end of the cylindrical shell is connected to a cooling chamber through an air supply pipe. The cooling chamber preferentially sprays and cools the high-temperature dusty exhaust gas entering the cylindrical shell, reducing the intensity of subsequent dust removal work.
[0007] As a further description of the above technical solution, the reinforced filter bag includes multiple fixing frames fixedly connected to the bottom side of the partition plate, the filter bag is disposed inside the fixing frame, and the filter bag is supported by a support member inside the filter bag.
[0008] As a further description of the above technical solution, the air outlet assembly includes a pulse air bag fixedly connected to the outer wall of the cylindrical shell, a pulse solenoid valve is installed at the output end of the second air pipe, and the pulse air bag and the pulse solenoid valve are connected through a first air pipe.
[0009] As a further description of the above technical solution, the ash discharge assembly includes an ash hopper fixedly connected to the bottom side of the cylindrical shell, an ash discharge port fixedly connected to the bottom side of the ash hopper, an ash discharge wheel rotatably connected inside the ash discharge port, the ash discharge wheel being driven to rotate by a motor, and the motor being mounted on the outer wall of the ash discharge port via a mounting bracket.
[0010] As a further description of the above technical solution, the cooling chamber includes a spray box located on the front side of the cylindrical shell. One end of the air supply pipe is fixedly connected to the top side of the spray box, and the other end of the air supply pipe is fixedly connected to the bottom front side of the cylindrical shell. A machine box is fixedly connected to the left side of the spray box. A water pump is installed inside the machine box. A water pipe is fixedly connected to the output end of the water pump. The right end of the water pipe penetrates the inner wall of the spray head, and multiple spray heads for spraying are fixedly connected to the outer wall of the right end of the water pipe.
[0011] As a further description of the above technical solution, the input end of the water pump is fixedly connected to an external pipe, and the bottom right side of the spray box is fixedly connected to a drain port.
[0012] As a further description of the above technical solution, an air outlet is fixedly connected to the right side of the cylindrical outer shell, a filter plate is fixedly connected to the inner wall of the air outlet, and an air inlet is fixedly connected to the front side of the spray box.
[0013] As a further description of the above technical solution, the bottom end of the outer wall of the cylindrical shell is supported by a metal bracket.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the gas to be filtered can be cooled down, preventing the filter bag from burning or being damaged due to excessively high temperature, thus protecting the filter bag from damage and improving the dust removal quality of the machine.
[0016] 2. In this utility model, by strengthening the filter bag, it is possible to prevent the filter bag from being damaged by excessive airflow inside the dust collector, thereby better protecting the filter bag. While protecting the filter bag and ensuring the dust removal quality, it also reduces the replacement cost of the filter bag. Attached Figure Description
[0017] Figure 1 This is a perspective view of a dust collector for electrical automation production proposed in this utility model;
[0018] Figure 2 This is a rear view of a dust collector for electrical automation production proposed in this utility model;
[0019] Figure 3 This is a partial structural cross-sectional view of a dust collector for electrical automation production proposed in this utility model;
[0020] Figure 4 This is a partial structural cross-sectional view of a dust collector for electrical automation production proposed in this utility model;
[0021] Figure 5 This is a schematic diagram of the filter bag structure of a dust collector for electrical automation production proposed in this utility model;
[0022] Figure 6 This is a partial structural schematic diagram of a dust collector for electrical automation production proposed in this utility model;
[0023] Figure 7 This is a schematic diagram of the ash discharge port structure of a dust collector for electrical automation production proposed in this utility model.
[0024] Legend:
[0025] 1. Cylindrical outer shell; 2. Air supply duct; 3. Spray box; 4. Casing; 5. Water pump; 6. Water pipe; 7. Spray head; 8. Drain outlet; 9. External pipe; 10. Partition plate; 11. Fixing frame; 12. Filter bag; 13. Support component; 14. Pulse air manifold; 15. First air pipe; 16. Pulse solenoid valve; 17. Second air pipe; 18. Nozzle; 19. Ash hopper; 20. Ash discharge port; 21. Ash discharge wheel; 22. Motor; 23. Metal bracket; 24. Air outlet; 25. Filter plate; 26. Air inlet. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Reference Figure 1-7 One embodiment provided by this utility model:
[0028] A dust collector for electrical automation production includes a cylindrical shell 1. The interior of the cylindrical shell 1 is divided into a dust filtering chamber and an air outlet chamber by a partition 10. A reinforced filter bag for dust filtering is installed on the bottom side of the partition 10 to reduce the impact of air entering the dust filtering chamber while filtering dust. A second air pipe 17 is fixedly connected inside the air outlet chamber. A nozzle 18 for air jetting is installed on the bottom side of the second air pipe 17. High-pressure gas is provided through the air outlet assembly installed on the outer wall of the cylindrical shell 1 to impact the interior of the reinforced filter bag through the nozzle 18, shaking off the dust on the surface of the reinforced filter bag. The shaken-off dust falls into the bottom side of the interior of the dust filtering chamber and is discharged by the dust discharge assembly. The inlet end of the cylindrical shell 1 is connected to a cooling chamber through an air supply pipe 2. The cooling chamber prioritizes the high-temperature dusty exhaust gas entering the interior of the cylindrical shell 1 for primary spray dust removal and cooling, reducing the intensity of subsequent dust removal work. The bottom end of the outer wall of the cylindrical shell 1 is supported by a metal bracket 23.
[0029] The reinforced filter bag consists of multiple fixed frames 11 fixedly connected to the bottom side of the partition plate 10, filter bags 12 are arranged inside the fixed frames 11, and support members 13 for supporting the filter bags 12 are arranged inside the filter bags 12. The filter bags 12 are made of polyester fiber non-woven fabric and are hollow inside. They can capture fine particles in the air while ensuring that the airflow is not obstructed, thereby achieving the effect of filtering and removing dust.
[0030] The gas outlet assembly includes a pulse gas chamber 14 fixedly connected to the outer wall of the cylindrical shell 1. The pulse gas chamber 14 stores compressed gas. A pulse solenoid valve 16 is installed at the output end of the second air pipe 17. The pulse gas chamber 14 and the pulse solenoid valve 16 are connected through a first air pipe 15. The working principle of the pulse solenoid valve 16 is as follows: the device is based on the action of electromagnetic force. When the electromagnet is energized, a magnetic field is generated. The magnetic field acts on the magnetic conductor on the iron core, attracting the magnetic conductor to the electromagnet. The magnetic conductor drives the power mechanism to achieve the purpose of opening and closing the valve. The pulse solenoid valve 16 mainly consists of an iron core, a coil with a wrapped winding, and a valve. In vacuum, air pressure, and other working conditions, control is achieved by opening and closing the valve. After the pulse solenoid valve 16 is opened, the compressed air in the pulse air bag 14 passes through the first air pipe 15 and then through the pulse solenoid valve 16, and through multiple nozzles 18 installed on the bottom side of the second air pipe 17 to spray a high-speed, high-pressure jet airflow onto the filter bag 12 at the corresponding position on the bottom side. This forms an induced defect flow equivalent to 1 to 2 times the volume of the jet airflow, causing an instantaneous positive pressure inside the filter bag 12 and generating expansion and micro-movement, thereby causing the dust deposited on the filter bag 12 to fall off.
[0031] The ash discharge assembly includes an ash hopper 19 fixedly connected to the bottom side of the cylindrical shell 1. An ash discharge port 20 is fixedly connected to the bottom side of the ash hopper 19. An ash discharge wheel 21 is rotatably connected inside the ash discharge port 20. The ash discharge wheel 21 is driven to rotate by a motor 22. The motor 22 is mounted on the outer wall of the ash discharge port 20 through a mounting bracket. The dust in the ash hopper 19 slides towards the ash discharge wheel 21 by gravity. The ash discharge wheel 21 discharges the dust from the ash discharge port 20 through the rotation of the drive end of the motor 22.
[0032] The cooling chamber includes a spray box 3 located at the front of the cylindrical outer shell 1. One end of the air supply duct 2 is fixedly connected to the top of the spray box 3, and the other end of the air supply duct 2 is fixedly connected to the bottom of the front of the cylindrical outer shell 1. A housing 4 is fixedly connected to the left side of the spray box 3. A water pump 5 is installed inside the housing 4. A water pipe 6 is fixedly connected to the output end of the water pump 5. The right end of the water pipe 6 penetrates the inner wall of the spray head 7, and multiple spray heads 7 for spraying are fixedly connected to the outer wall of the right end of the water pipe 6. An external pipe 9 is fixedly connected to the input end of the water pump 5. The right side of the spray box 3... A drain port 8 is fixedly connected to the bottom side. The spray head 7 can spray water mist to increase the contact area with the introduced exhaust gas, thereby enhancing the cooling effect. When performing the gas cooling step, water is first introduced through the external pipe 9 at the input end of the water pump 5 and then transported to the water pipe 6 connected to the output end. The spray head 7 sprays the water in the water pipe 6 in the spray box 3 in the form of water mist to cool the gas and at the same time remove some dust from the gas, improving the efficiency of the machine's dust removal. The water after cooling and dust removal will fall into the bottom side of the spray box 3 and be discharged through the drain port 8.
[0033] An air outlet 24 is fixedly connected to the right side of the cylindrical outer shell 1. A filter plate 25 is fixedly connected to the inner wall of the air outlet 24. An air inlet 26 is fixedly connected to the front side of the spray box 3. The filter plate 25 is made of activated carbon. The gas that has been filtered by the filter bag 12 is discharged through the air outlet 24. It will be filtered again by the filter plate 25 along the way, thereby improving the air quality filtered by the machine.
[0034] An observation window is provided at the bottom rear side of the outer wall of the cylindrical outer shell 1 for observing the working conditions inside the machine. The observation window is supported by tempered glass to prevent breakage caused by excessive air pressure inside the machine.
[0035] Working principle: First, connect the pipeline carrying the gas to be dusted to the air inlet 26. Then start the machine. The dust-filled gas enters the spray box 3 through the air inlet 26 for gas cooling. Water is introduced into the water pump 5 through the external pipe 9 and delivered to the water pipe 6 connected to the output end. The spray head 7 sprays the water in the water pipe 6 into the spray box 3 in the form of water mist to cool the gas and remove some of the dust, improving the efficiency of the machine's dust removal. The cooled water falls to the bottom of the spray box 3 and is discharged through the drain port 8, completing the cooling process. The gas enters the cylindrical outer shell 1 through the air supply duct 2. The gas is filtered through the filter bag 12. The clean gas that passes through the filter bag 12 is discharged through the inside of the filter bag 12. Dust will accumulate on the outer surface of the filter bag 12. By installing the support member 13 inside the filter bag 12 when installing the filter bag 12, the structure of the filter bag 12 can be further supported on the inner wall on the basis of the fixing frame 11 on the outer wall of the filter bag 12, so as to prevent the filter bag 12 from being damaged by impact. The gas filtered by the filter bag 12 is discharged through the air outlet 24. It will be filtered again by the filter plate 25 along the way to complete the dust removal filtration.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An electric automatic production dust collector characterized in that, The utility model provides a dust filter, including cylinder shell (1), the inside of cylinder shell (1) is divided into ash filtering cavity and air outlet cavity by baffle (10), the bottom side of baffle (10) is equipped with the reinforced filter bag for ash filtering, is reduced the influence that is caused by the impact of the air that fills in ash filtering cavity to the inside of reinforced filter bag in the ash filtering of simultaneously, the inside fixed connection of air outlet cavity has second air pipe (17), the bottom side of second air pipe (17) is equipped with the nozzle (18) for air injection, provides high pressure gas through the air outlet assembly of cylinder shell (1) outer wall installation, to the inside of reinforced filter bag is impacted through the nozzle (18), shakes off the dust on the surface of reinforced filter bag, and the dust that shakes off falls into the inside bottom side of ash filtering cavity, and the ash removal assembly carries out ash removal, the input end of cylinder shell (1) is connected with the cooling room through the air supply pipeline (2), and the high heat dust exhaust gas that enters the inside of cylinder shell (1) is preferentially carried out first spray dust removal cooling by cooling room, reduces the intensity of subsequent dust removal work.
2. The dust collector for electrical automation production according to claim 1, characterized in that: The reinforced filter bag includes a plurality of fixing frames (11) fixedly connected to the bottom side of the baffle (10), and the inside of the fixing frame (11) is provided with a filter bag (12). The inside of the filter bag (12) is provided with a support member (13) for supporting.
3. The dust collector for electrical automation production according to claim 2, characterized in that: The air outlet assembly includes a pulse air bag (14) fixedly connected to the outer wall of the cylinder shell (1). The output end of the second air pipe (17) is provided with a pulse electromagnetic valve (16). The pulse air bag (14) and the pulse electromagnetic valve (16) are connected through a first air pipe (15).
4. The dust collector for electrical automation production according to claim 2, characterized in that: The ash removal assembly includes an ash hopper (19) fixedly connected to the bottom side of the cylinder shell (1). The bottom side of the ash hopper (19) is fixedly connected with an ash removal opening (20). The inside of the ash removal opening (20) is rotatably connected with an ash removal wheel (21). The ash removal wheel (21) is driven to rotate by a motor (22). The motor (22) is installed on the outer wall of the ash removal opening (20) through a mounting bracket.
5. The dust collector for electrical automation production according to claim 1, characterized in that: The cooling room includes a spray tank (3) located on the front side of the cylinder shell (1). One end of the air supply pipeline (2) is fixedly connected to the top side of the spray tank (3). The other end of the air supply pipeline (2) is fixedly connected to the front bottom end of the cylinder shell (1). The left side of the spray tank (3) is fixedly connected with a machine box (4). The inside of the machine box (4) is provided with a water pump (5). The output end of the water pump (5) is fixedly connected with a water pipe (6). The right end of the water pipe (6) penetrates the inner wall of a spray head (7). The right end of the water pipe (6) is fixedly connected with a plurality of spray heads (7) for spraying.
6. The dust collector for electrical automation production according to claim 5, characterized in that: The input end of the water pump (5) is fixedly connected with an external connecting pipe (9). The right bottom end of the spray tank (3) is fixedly connected with a liquid discharge opening (8).
7. The dust collector for electrical automation production according to claim 6, characterized in that: The right side of the cylinder shell (1) is fixedly connected with an air outlet (24). The inner wall of the air outlet (24) is fixedly connected with a filter plate (25). The front side of the spray tank (3) is fixedly connected with an air inlet (26).
8. The dust collector for electrical automation production according to claim 1, characterized in that: The bottom end of the outer wall of the cylinder shell (1) is supported by a metal support (23).