Mixing and stirring device for multiphase nanometer homogeneous emulsification

By introducing a rotating rod and a beater plate structure into the mixing and stirring device, the problem of uneven raw material dispersion was solved, achieving more efficient nanoscale homogenization and emulsification, and improving the uniformity of the reaction and the emulsification effect of the materials.

CN223980372UActive Publication Date: 2026-03-10WENZHOU TIANFU MACHINERY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The feed port of existing mixing and stirring devices is usually located on one side, which causes the raw materials to be concentrated on the feeding side in the initial stage, making it impossible to disperse them quickly and evenly, affecting the uniformity and consistency of the reaction, and thus affecting the emulsification effect of the materials.

Method used

A mixing and stirring device for multiphase nano-homogeneous emulsification was designed, comprising a rotating rod and a beater plate structure. The rotation of the rotating rod and the beater plate enables the raw materials to be uniformly dispersed in the mixing chamber, and nano-level homogenous emulsification is achieved through the cooperation of the dispersing net and the rotor shear head.

Benefits of technology

It improves the uniformity and consistency of the reaction, enhances the emulsification effect of the materials, and makes the raw materials more uniformly dispersed, achieving a nanoscale homogeneous emulsification effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsifying equipment, and discloses a multiphase nano homogeneous emulsifying mixing and stirring device which comprises a mixing and stirring bin, an upper cover is fixedly mounted on the upper surface of the mixing and stirring bin, a rotor is rotatably mounted on the lower surface of the upper cover, and a stator is fixedly mounted on the lower surface of the upper cover. A feeding pipeline is fixedly mounted on the upper surface of the upper cover, the lower end of the feeding pipeline penetrates into the mixing and stirring bin, the dispersing mechanism is arranged in the mixing and stirring bin and comprises a rotating rod and two flapping plates, the rotating rod is rotatably mounted on the inner wall of the mixing and stirring bin, and through the arrangement of the rotating rod and the two flapping plates, the mixing and stirring efficiency is improved. The stirring motor drives the rotating rod and the two beating plates to rotate, and the two beating plates beat and disperse raw materials extruded into the mixing and stirring bin, so that the raw materials enter the mixing and stirring bin more uniformly, the uniformity and consistency of reaction are improved, and the emulsification effect of the mixing and stirring device on the materials is improved.
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Description

Technical Field

[0001] This utility model relates to the field of emulsification equipment technology, specifically a mixing and stirring device for multiphase nano-homogeneous emulsification. Background Technology

[0002] Homogenization is a technique that uses physical means to bring a material system to a uniform state. It usually uses equipment such as homogenizers to apply high pressure, high shear force or ultrasound to the material. Emulsification is a technique that mixes immiscible liquids (such as oil and water) to form a stable emulsion. Through emulsification equipment, high pressure and high-speed shear are used to uniformly disperse one liquid in the form of tiny droplets in another liquid, so that nanoscale particles of different phases are uniformly dispersed in the medium. When homogenizing and emulsifying multiphase materials, mixing and stirring devices are used to stir and mix the materials of different phases.

[0003] Currently, when using a mixing and stirring device to emulsify multiphase materials, the materials to be emulsified are usually added directly into the mixing device through the feed port. However, the feed port is usually located on one side of the mixing device, which can easily cause the raw materials to concentrate on the feeding side in the initial stage and not be able to be quickly and evenly dispersed into the entire reaction vessel. This may result in excessively high raw material concentration in some areas and low concentration in other areas, affecting the uniformity and consistency of the reaction and the emulsification effect on the materials. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a mixing and stirring device for multiphase nano-homogeneous emulsification. This solves the problem that the feed port is usually located on one side of the mixing device, which easily leads to the raw materials being concentrated on the feeding side in the initial stage and unable to be quickly and evenly dispersed into the entire reaction vessel. This may result in excessively high raw material concentration in some areas and low concentration in other areas, affecting the uniformity and consistency of the reaction and the emulsification effect on the materials.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a mixing and stirring device for multiphase nano-homogeneous emulsification, comprising a mixing and stirring chamber, an upper cover fixedly installed on the upper surface of the mixing and stirring chamber, a rotor rotatably installed on the lower surface of the upper cover, a stator fixedly installed on the lower surface of the upper cover, and a feed pipe fixedly installed on the upper surface of the upper cover, the lower end of the feed pipe penetrating into the interior of the mixing and stirring chamber.

[0008] The dispersing mechanism is located inside the mixing chamber. The dispersing mechanism includes a rotating rod and two beaters. The rotating rod is rotatably mounted on the inner wall of the mixing chamber and is located below the feed pipe. The two beaters are fixedly mounted on the upper and lower ends of the rotating rod, respectively. The left surface of the two beaters is provided with a rectangular hole, and the right end of the two rectangular holes is open. The inside of the rotating rod is provided with a rectangular groove, which is open on the top, bottom, left and right sides.

[0009] Preferably, the dispersing mechanism further includes two dispersing nets, which are respectively fixedly installed inside two rectangular holes.

[0010] Preferably, a mounting plate is fixedly installed on the right end of the front surface of the mixing chamber, and a dispersing motor is fixedly installed on the front surface of the mounting plate. The output end of the dispersing motor rotates through the interior of the mixing chamber, and the dispersing motor is fixedly connected to the rotating rod.

[0011] Preferably, a stirring motor is fixedly installed on the upper surface of the cover, and the output end of the stirring motor rotates through the interior of the mixing chamber, with the stirring motor and rotor being fixedly connected.

[0012] Preferably, a reinforcing block is fixedly installed inside the rectangular groove.

[0013] Preferably, a cap is threaded onto the upper end of the feed pipe, and a shearing head is fixedly installed on the upper end of the outer surface of the rotor.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a mixing and stirring device for multiphase nano-homogeneous emulsification, which has the following beneficial effects:

[0016] 1. This multiphase nano-homogeneous emulsification mixing and stirring device, through the setting of a rotating rod and two beaters, enables the stirring motor to drive the rotating rod and the two beaters to rotate, so that the two beaters beat and disperse the raw materials squeezed into the mixing and stirring chamber, thereby making the raw materials enter the mixing and stirring chamber more evenly, thus improving the uniformity and consistency of the reaction, and improving the emulsification effect of the mixing and stirring device on the materials. Attached Figure Description

[0017] Figure 1 This is a top view schematic diagram of the overall structure of the mixing and stirring device for multiphase nano-homogeneous emulsification of this utility model;

[0018] Figure 2 This is a cross-sectional front view of the internal structure of the mixing and stirring device for multiphase nano-homogeneous emulsification of this utility model;

[0019] Figure 3 This is a cross-sectional side view of the internal structure of the mixing and stirring device for multiphase nano-homogeneous emulsification according to this utility model;

[0020] Figure 4 This is a cross-sectional view of the dispersing mechanism of this utility model.

[0021] In the diagram: 1. Mixing and stirring chamber; 2. Rotor; 3. Stator; 4. Feed pipe; 5. Rotating rod; 6. Beating plate; 7. Rectangular hole; 8. Rectangular groove; 9. Dispersing net; 10. Mounting plate; 11. Dispersing motor; 12. Stirring motor; 13. Reinforcing block; 14. Cover; 15. Shearing head; 16. Top cover. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a new technical solution: a multiphase nano-homogeneous emulsification mixing and stirring device, including a mixing and stirring chamber 1, an upper cover 16 fixedly installed on the upper surface of the mixing and stirring chamber 1, a rotor 2 rotatably installed on the lower surface of the upper cover 16, a stator 3 fixedly installed on the lower surface of the upper cover 16, and a feed pipe 4 fixedly installed on the upper surface of the upper cover 16, the lower end of the feed pipe 4 penetrating into the interior of the mixing and stirring chamber 1.

[0024] The dispersing mechanism is located inside the mixing chamber 1. The dispersing mechanism includes a rotating rod 5 and two beaters 6. The rotating rod 5 is rotatably mounted on the inner wall of the mixing chamber 1 and is located below the feed pipe 4. The two beaters 6 are fixedly mounted on the upper and lower ends of the rotating rod 5, respectively. The left surface of the two beaters 6 is provided with rectangular holes 7, and the right end of the two rectangular holes 7 is open. The inside of the rotating rod 5 is provided with rectangular grooves 8, and the rectangular grooves 8 are open on the top, bottom, left and right sides.

[0025] Furthermore, the dispersing mechanism also includes two dispersing nets 9, which are fixedly installed inside the two rectangular holes 7 respectively.

[0026] Furthermore, by setting up the rotating rod 5 and the two patting plates 6, the stirring motor 11 drives the rotating rod 5 and the two patting plates 6 to rotate, so that the two patting plates 6 pat and disperse the raw materials squeezed into the mixing chamber 1, thereby making the raw materials enter the mixing chamber 1 more evenly, thus improving the uniformity and consistency of the reaction, and improving the emulsification effect of the mixing device on the materials.

[0027] Furthermore, a mounting plate 10 is fixedly installed on the right end of the front surface of the mixing chamber 1, and a dispersing motor 11 is fixedly installed on the front surface of the mounting plate 10. The output end of the dispersing motor 11 rotates through into the interior of the mixing chamber 1, and the dispersing motor 11 is fixedly connected to the rotating rod 5.

[0028] Furthermore, a stirring motor 12 is fixedly installed on the upper surface of the cover 16. The output end of the stirring motor 12 rotates through the interior of the mixing chamber 1, and the stirring motor 12 is fixedly connected to the rotor 2.

[0029] Furthermore, a reinforcing block 13 is fixedly installed inside the rectangular groove 8.

[0030] Furthermore, a cover 14 is threaded onto the upper end of the feed pipe 4, and a shear head 15 is fixedly installed on the upper end of the outer surface of the rotor 2.

[0031] Furthermore, when using this device, firstly, open the cap 14 at the upper end of the feed pipe 4, and add the multiphase nanomaterials that need to be homogenized and emulsified into the mixing chamber 1 through the feed pipe 4. The feed pipe 4 serves to guide the raw materials into the device. The added raw materials will first fall onto the rotating rod 5 and the beater plate 6 located below the feed pipe 4. At this time, start the dispersion motor 11 installed on the mounting plate 10. The output end of the dispersion motor 11 drives the rotating rod 5 to rotate, and the beater plates 6 at the upper and lower ends of the rotating rod 5 rotate accordingly. When the raw materials come into contact with the beater plates 6, the beater plates 6 perform initial beating and dispersion of the raw materials, beating some of the raw materials to the left side of the mixing chamber 1. At the same time, the dispersion mesh 9 in the rectangular hole 7 on the beater plate 6 further disperses the raw materials, and allows another part of the raw materials to pass through the rectangular hole 7 and the rectangular mesh 9 in the rotating rod 5. The trough 8 falls to the right side of the mixing chamber 1, allowing the raw materials to enter the interior of the mixing chamber 1 more evenly. The reinforcing block 13 inside the rotating rod 5 enhances the structural strength of the rotating rod 5. Then, the stirring motor 12 on the top cover 16 is started. The stirring motor 12 drives the rotor 2 to rotate. The rotating rotor 2 cooperates with the stator 3 to perform homogenization and emulsification treatment on the dispersed raw materials. The shear head 15 at the upper end of the outer surface of the rotor 2 can further disperse the raw materials falling on the shear head 15 when the raw materials are hit to the left by the patting plate 6. This can better mix and refine the different phases in the raw materials, achieving a nano-level homogenization and emulsification effect.

[0032] Structural Description: Mixing and Stirring Chamber 1: This is the main part of the device, used to hold materials that need to be mixed and emulsified, providing a space for the stirring and emulsification process;

[0033] Rotor 2: Installed on the lower surface of the upper cover 16 of the mixing chamber 1, it generates shear force through rotation to help the materials emulsify more effectively;

[0034] Stator 3: Fixed to the lower surface of the upper cover 16, it works in conjunction with the rotor 2 to enhance the shearing and emulsification effects;

[0035] Feed pipe 4: Fixed to the upper surface of the cover 16, used to transport the material to be processed into the interior of the mixing chamber 1;

[0036] Rotating rod 5: Installed on the inner wall of mixing chamber 1, used to support and drive the beater plate 6;

[0037] Beating plate 6: There are two in total, fixed at the upper and lower ends of the rotating rod 5. By rotating, it generates a beating action to help disperse the material and send the material to the left side of the mixing and stirring chamber 1, so that the material can be more evenly dispersed in the entire reaction vessel.

[0038] Rectangular hole 7: Opened on the left surface of the beater plate 6, used to install the dispersion net 9 to enhance the dispersion effect;

[0039] Dispersing mesh 9: Fixed inside the rectangular holes 7, used to further refine the material and promote the emulsification process;

[0040] Mounting plate 10: Fixed to the right end of the front surface of the mixing chamber 1, providing a mounting base for the mixing motor 11;

[0041] Dispersion motor 11: Fixed on the front surface of mounting plate 10, its output end is fixedly connected to rotating rod 5, driving rotating rod 5 and tapping plate 6 to rotate, thereby realizing the dispersion of materials and the uniform addition of materials;

[0042] Stirring motor 12: Fixed on the upper surface of the cover 16, its output end is fixedly connected to the rotor 2, driving the rotor 2 to rotate, generating shear force, and performing stirring and emulsification;

[0043] Reinforcing block 13: Fixedly installed in the rectangular groove 8 inside the rotating rod 5 to enhance the structural strength of the rotating rod 5;

[0044] Cap 14: Threadedly installed at the upper end of feed pipe 4;

[0045] Shear head 15: Fixedly mounted on the upper part of the outer surface of rotor 2 to enhance the shearing effect and help the material emulsify better;

[0046] Top cover 16: Fixed to the upper surface of the mixing chamber 1, used to seal the chamber and provide support for the installation of rotor 2 and stator 3.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-phase nano-homogeneous emulsified mixing and stirring device, comprising a mixing and stirring bin (1), an upper surface of the mixing and stirring bin (1) is fixedly installed with an upper cover (16), a lower surface of the upper cover (16) is rotatably installed with a rotor (2), characterized in that: The lower surface of the upper cover (16) is fixedly installed with a stator (3), the upper surface of the upper cover (16) is fixedly installed with a feeding pipe (4), and the lower end of the feeding pipe (4) penetrates into the inside of the mixing and stirring bin (1); The dispersing mechanism is arranged in the inside of the mixing and stirring bin (1), and comprises a rotating rod (5) and two beating plates (6). The rotating rod (5) is rotatably installed on the inner wall of the mixing and stirring bin (1) and is located below the feeding pipe (4). The two beating plates (6) are fixedly installed at the upper and lower ends of the rotating rod (5), respectively. The left surfaces of the two beating plates (6) are both provided with a rectangular hole (7), and the right ends of the two rectangular holes (7) are both provided with an opening. The inside of the rotating rod (5) is provided with a rectangular groove (8), and the upper, lower, left and right of the rectangular groove (8) are all provided with an opening.

2. A multi-phase nano-homogenously emulsified mixing and stirring device according to claim 1, characterized in that: The dispersing mechanism further comprises two dispersing nets (9) which are fixedly installed in the interiors of the two rectangular holes (7), respectively.

3. A multi-phase nano-homogenously emulsified mixing and stirring device according to claim 1, characterized in that: The front surface of the mixing and stirring bin (1) is fixedly installed with a mounting plate (10) at the right end, and the front surface of the mounting plate (10) is fixedly installed with a dispersing motor (11). The output end of the dispersing motor (11) rotatably penetrates into the inside of the mixing and stirring bin (1) and is fixedly connected with the rotating rod (5).

4. A multi-phase nano-homogenously emulsified mixing and stirring device according to claim 1, characterized in that: The upper surface of the upper cover (16) is fixedly installed with a stirring motor (12), and the output end of the stirring motor (12) rotatably penetrates into the inside of the mixing and stirring bin (1) and is fixedly connected with the rotor (2).

5. A multi-phase nano-homogenously emulsified mixing and stirring device according to claim 1, characterized in that: The inside of the rectangular groove (8) is fixedly installed with a reinforcing block (13).

6. A multi-phase nano-homogenously emulsified mixing and stirring device according to claim 1, characterized in that: The upper end of the feeding pipe (4) is threadedly installed with a cover (14), and the outer surface of the rotor (2) is fixedly installed with a shearing head (15) at the upper end.