Device for mixing wool oil

Abstract

The utility model belongs to the technical field of wool spinning engineering, and particularly discloses a device for mixing wool oil, which comprises a barrel and a water heater, a cover plate is arranged on the barrel, a rotating rod movably penetrates through the cover plate, a motor is arranged on the cover plate, the motor drives the rotating rod to rotate, a stirring piece is arranged at the end of the rotating rod, and the stirring piece is connected with the water heater. A hot water valve is arranged on the hot water pipe; a soft water pipe is communicated with the second water inlet pipe; a soft water valve is arranged on the soft water pipe; the bottom of the barrel body is communicated with a pipeline I, the pipeline I is communicated with a three-way valve I, a horizontal opening of the three-way valve I is communicated with an oil outlet pipe, and a pressure pump is arranged on the oil outlet pipe; the oil outlet pipe is communicated with a pressure relief pipe, a pressure relief valve is arranged on the pressure relief pipe, and a pressure discharge spray head is arranged at the end of the pressure relief valve. Independent hot water and soft water pipelines can conveniently and flexibly adjust the water temperature, different mixing processes are met, the design of a pressure relief pipe and a pressure discharge nozzle effectively prevents system overpressure, and safe and stable operation of equipment is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to wool spinning engineering technical field, concretely relates to a device for mixing and wool oil. BACKGROUND

[0002] In the textile industry, wool oil is a key additive to ensure smooth production and product quality. It is mainly composed of mineral oil, vegetable oil, emulsifier, antistatic agent and other components, which has a series of powerful functions such as lubrication, antistatic, emulsification and dispersion, softening and plasticizing, and dustproof. When processing, wool oil can form a lubricating film on the surface of the fiber, reduce the friction between the fibers and the equipment parts, reduce the yarn breakage rate and prolong the service life of the equipment; the antistatic component can discharge static electricity in time to avoid the fiber from being adsorbed and wound due to static electricity; with the help of emulsifier, wool oil is uniformly dispersed on the fiber to enhance the fiber cohesion; it can also penetrate into the fiber to give the fabric a soft hand feeling and improve the plasticity of the fiber. At the same time, it adsorbs dust and impurities, isolates air and moisture from the fiber, provides comprehensive protection for textile processing, and improves product quality.

[0003] Water as a solvent can dilute wool oil, making it easier to evenly spray or soak into the fiber material, ensuring that each effective component of wool oil is fully and evenly distributed. The mixed emulsion forms a lubricating film on the surface of the fiber, reducing the friction between the fibers and the textile equipment parts, reducing fiber damage and yarn breakage, and improving production efficiency. At the same time, the antistatic component in wool oil can better play an antistatic role after dissolving in water, dissipating static electricity generated during processing due to friction in time, avoiding problems such as fiber winding and dust adsorption caused by static electricity, and ensuring smooth processing.

[0004] However, the existing device for mixing wool oil has poor mixing precision, and it is difficult to accurately control the ratio of water and wool oil, resulting in unstable product quality and affecting the quality of the fiber. Utility model content

[0005] The utility model aims at providing a device for mixing wool oil to solve the problem of poor mixing precision, difficulty in accurately controlling the ratio of water and wool oil, resulting in unstable product quality and affecting the quality of the fiber.

[0006] To achieve the above object, the utility model provides a device for mixed and oil, including cylinder and water heater, is equipped with the cover plate on the cylinder, the cover plate is opened the mouth, the cover plate is movably penetrated with the rotary rod, is equipped with motor on the cover plate, motor drives rotary rod rotation, the end of rotary rod is equipped with stirring piece, stirring piece is located inside the cylinder, cylinder is connected with water inlet pipe one and water inlet pipe two, water heater is connected with hot water pipe, hot water pipe is connected with water inlet pipe one, is equipped with hot water valve on hot water pipe, water inlet pipe two is connected with soft water pipe, is equipped with soft water valve on soft water pipe, cylinder bottom is connected with pipeline one and pipeline two, pipeline one is connected with three -way valve one, the horizontal mouth of three -way valve one is connected with oil outlet pipe, is equipped with pressure pump on oil outlet pipe, is connected with pressure relief pipe on oil outlet pipe, is equipped with pressure gauge on pressure relief pipe, is equipped with pressure relief valve on pressure relief pipe, pressure relief pipe penetrates cylinder, the end of pressure relief valve is equipped with pressure discharge nozzle, the end of oil outlet pipe away from three -way valve is connected with oil outlet branch pipe one and oil outlet branch pipe two, the bottom of cylinder is equipped with support.

[0007] The utility model discloses a working principle lies at: starting motor drives rotary rod and end stirring piece rotation, provides power for mixing, opens soft water valve, and the soft water in soft water pipe flows into the cylinder through water inlet pipe two, and opens hot water valve, and the hot water in water heater enters the cylinder through hot water pipe and water inlet pipe one, and adjusts water temperature to satisfy and oil mixing demand, and oil is mixed and stirred evenly in the cylinder, and then enters three -way valve one through pipeline one, and pressure pump works and makes mixed oil flow along oil outlet pipe, can be sent to and oil storehouse through oil outlet branch pipe one and oil outlet branch pipe two, when the pressure in oil outlet pipe is too high, pressure relief valve opens, and pressure discharge nozzle discharges the excess pressure in the cylinder through pressure relief pipe, guarantees system safety.

[0008] The utility model discloses a beneficial effect lies at: motor drive stirring piece can efficiently realize and oil mixing, and independent hot water and soft water pipeline is convenient and flexible to adjust water temperature, satisfies different mixing process, and the pressure pump of oil outlet pipe guarantees mixed oil to transport smoothly, and the design of pressure relief pipe and pressure discharge nozzle effectively prevents system overpressure, guarantees equipment safety steady operation.

[0009] Scheme two, this is the preferred of basic scheme, pipeline two is connected with three -way valve two, and the horizontal mouth of three -way valve two is connected with connecting pipe, and the end of connecting pipe is equipped with liquid level meter. Real -time monitoring device liquid level, be convenient for operator to understand liquid level change in time, and reasonably adjust the production process of mixed and oil, effectively avoid the problem such as overflow or liquid level too low to affect mixing effect due to abnormal liquid level

[0010] Scheme three, this is the preferred of scheme two, is equipped with branch pipe in the cylinder, is connected with temperature sensor and is wound on the branch pipe, temperature sensor is located at the bottom of cylinder one, and temperature sensor electric connection has temperature table. Can real -time accurate perception cylinder mixed liquid temperature and intuitive display, be convenient for operator to control hot water valve and soft water valve in time according to temperature change, ensure that mixed liquid is always in the best mixing temperature state.

[0011] Option 4, an optimal choice from Option 3, features a limiting ring inside the cylinder, with the cover plate resting against it. The limiting ring ensures precise cover plate positioning, prevents cover plate wobbling or displacement during mixing, guarantees stable device operation, and facilitates quick cover plate removal for easy equipment maintenance and cleaning.

[0012] Option 5, a preferred option to Option 4, features a filter screen installed on the opening of the cover plate, which is placed on the cylinder. The filter screen effectively intercepts impurities entering the cylinder, preventing them from mixing with crude oil and affecting product quality.

[0013] Option six, an optimal choice from option five, involves installing a soft water meter on the soft water pipe. Adding a soft water meter to the soft water pipe allows for accurate measurement of the amount of soft water flowing into the cylinder.

[0014] Option 7, an optimized version of Option 6, connects the motor, hot water valve, soft water valve, three-way valve one, three-way valve two, pressure pump, pressure relief valve, level gauge, soft water meter, and temperature sensor to the PLC controller. This enables comprehensive automated control of the mixing and crude oil processing units, real-time monitoring of key data such as liquid level, flow rate, and temperature, precise adjustment of component operation, rapid response to abnormal situations, improved production efficiency and product quality, and ensured safe and stable operation of the equipment. Attached Figure Description

[0015] Figure 1 This is a perspective view of an apparatus for mixing crude oil according to the present invention;

[0016] Figure 2 This is a perspective view of another angle of the device for mixing crude oil according to this utility model;

[0017] Figure 3 This is a perspective view of a device for mixing crude oil according to this utility model, with the filter screen removed.

[0018] Figure 4 yes Figure 3 A magnified view of a portion of point A in the middle. Detailed Implementation

[0019] The present invention will be further described in detail below through specific embodiments:

[0020] The reference numerals in the accompanying drawings of the instruction manual include: 1. Cylinder, 2. Water heater, 3. Cover plate, 4. Rotating rod, 5. Motor, 6. Agitator, 7. Inlet pipe one, 8. Inlet pipe two, 9. Hot water pipe, 10. Hot water valve, 11. Soft water pipe, 12. Soft water valve, 13. Pipe one, 14. Pipe two, 15. Three-way valve one, 16. Oil outlet pipe, 17. Pressure pump, 18. Pressure relief pipe, 19. Pressure relief valve, 20. Pressure discharge nozzle, 21. Oil outlet branch pipe one, 22. Oil outlet branch pipe two, 23. Support, 24. Three-way valve two, 25. Connecting pipe, 26. Level gauge, 27. Branch pipe, 28. Temperature sensor, 29. Thermometer, 30. Limiting ring, 31. Filter screen, 32. Soft water meter, 33. Pressure gauge.

[0021] Example

[0022] The basic implementation examples are as follows: Figure 1 To be continued Figure 4 As shown: An apparatus for mixing crude oil includes a cylinder 1 and a water heater 2. A cover plate 3 is provided on the cylinder 1, and a limiting ring 30 is provided inside the cylinder 1. The cover plate 3 abuts against the limiting ring 30. An opening is provided on the cover plate 3, and a filter screen 31 is provided on the opening. The filter screen 31 is placed on the cylinder 1. A rotating rod 4 movably passes through the cover plate 3, and a motor 5 is provided on the cover plate 3. The motor 5 drives the rotating rod 4 to rotate. A stirring element 6 is provided at the end of the rotating rod 4, and the stirring element 6 is located inside the cylinder 1. The cylinder 1 is connected to an inlet pipe 7 and an inlet pipe 8. The water heater 2 is connected to a hot water pipe 9, which is connected to the inlet pipe 7. A hot water valve 10 is installed on the hot water pipe 9. A soft water pipe 11 is connected to the inlet pipe 8. A soft water valve 12 is installed on the soft water pipe 11. A soft water meter 32 is installed on the soft water pipe 11. The bottom of the cylinder 1 is connected to a pipe 13 and a pipe 24. A three-way valve 15 is connected to the pipe 13. The horizontal port of the three-way valve 15 is connected to an oil outlet pipe 16. A pressure pump 17 is installed on pipe 16. A pressure relief pipe 18 is connected to the oil outlet pipe 16. A pressure gauge 33 is installed on the pressure relief pipe 18. A pressure relief valve 19 is installed on the pressure relief pipe 18. The pressure relief pipe 18 passes through the cylinder 1. A pressure relief nozzle 20 is installed at the end of the pressure relief valve 19. The end of the oil outlet pipe 16 away from the three-way valve 15 is connected to an oil outlet branch pipe 21 and an oil outlet branch pipe 22. A three-way valve 24 is connected to the second pipe 14. A connecting pipe 25 is connected to the horizontal port of the three-way valve 24. A level gauge 26 is provided at the end of the cylinder 1, a support 23 is provided at the bottom of the cylinder 1, a branch pipe 27 is provided inside the cylinder 1, a temperature sensor 28 is wound and connected on the branch pipe 27, the temperature sensor 28 is located at the bottom of the cylinder 1, and the temperature sensor 28 is electrically connected to a thermometer 29. The motor 5, hot water valve 10, soft water valve 12, three-way valve one 15, three-way valve two 24, pressure pump 17, pressure relief valve 19, level gauge 26, soft water meter 32 and temperature sensor 28 are all electrically connected to the PLC controller.

[0023] The implementation method of this embodiment is as follows:

[0024] Before mixing with crude oil, cover the opening of cover plate 3 with filter screen 31 to prevent impurities from entering. Once ready, start motor 5 via PLC controller. Motor 5 drives rotating rod 4 and its end agitator 6 to rotate, providing power for subsequent mixing. Based on the preset water temperature and water consumption, set the parameters of hot water valve 10, soft water valve 12, and soft water meter 32 on the PLC controller. Open hot water valve 10 and soft water valve 12, allowing hot water from water heater 2 to flow into cylinder 1 through hot water pipe 9, inlet pipe 1 7, and soft water from soft water pipe 11 through inlet pipe 2 8, achieving initial mixing. Under the continuous stirring of agitator 6, hot water, soft water, and pre-added crude oil are fully mixed. At this time, temperature sensor 28 monitors the temperature of the mixture in real time, transmitting the data to temperature meter 29 and feeding back to the PLC controller. If the temperature does not meet the standard, the PLC... The controller automatically adjusts the opening of the hot water valve 10 and the soft water valve 12 to regulate the water temperature. When the mixture is evenly mixed with crude oil and reaches the required temperature, the pressure pump 17 is activated. The mixed oil enters the oil outlet pipe 16 through pipe 13 and three-way valve 15, and is then transported to the designated location through oil outlet branch pipe 21 and oil outlet branch pipe 22. During the transportation process, the level gauge 26 monitors the liquid level in the cylinder 1 in real time and feeds it back to the PLC controller to monitor the remaining amount of mixed oil. If the pressure in the oil outlet pipe 16 is too high, the pressure relief valve 19 automatically opens under the command of the PLC controller, and the pressure relief nozzle 20 discharges excess oil through the pressure relief pipe 18. To ensure system safety, the operator can monitor the soft water volume measured by the soft water meter 32, the temperature fed back by the temperature sensor 28, and the liquid level monitored by the level gauge 26 in real time through the PLC controller interface, thus comprehensively monitoring the operating status of the device. After the mixing and crude oil work is completed, the motor 5, hot water valve 10, soft water valve 12 and pressure pump 17 are turned off through the PLC controller. Finally, the filter screen 31 is removed, and the inside of the cylinder 1 and the filter screen 31 are cleaned. The vertical ports of the three-way valve 15 and the three-way valve 24 are opened to drain the excess liquid in the cylinder 1 to the ground drain.

[0025] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A device for mixing and oiling, characterized in that, The utility model provides a kind of water heater, including cylinder (1) and water heater (2), the cylinder (1) is equipped with cover plate (3), the cover plate (3) is opened with open mouth, rotating rod (4) is movably penetrated in the cover plate (3), the cover plate (3) is equipped with motor (5), the motor (5) drives rotating rod (4) rotation, the end of rotating rod (4) is equipped with stirring part (6), and stirring part (6) is located inside cylinder (1), cylinder (1) is communicated with water inlet pipe one (7) and water inlet pipe two (8), water heater (2) is communicated with hot water pipe (9), hot water pipe (9) is communicated with water inlet pipe one (7), hot water pipe (9) is equipped with hot water valve (10), water inlet pipe two (8) is communicated with soft water pipe (11), and soft water pipe (11) is equipped with soft water valve (12), the bottom of cylinder (1) is communicated with pipeline one (13) and pipeline two (14), pipeline one (13) is communicated with three-way valve one (15), the horizontal mouth of three-way valve one (15) is communicated with oil outlet pipe (16), and oil outlet pipe (16) is equipped with pressure pump (17), and oil outlet pipe (16) is communicated with pressure relief pipe (18), and pressure relief pipe is equipped with pressure gauge (33), and pressure relief pipe (18) is equipped with pressure relief valve (19), and pressure relief pipe (18) penetrates cylinder (1), and the end of pressure relief valve (19) is equipped with pressure discharge nozzle (20), and the end of oil outlet pipe (16) away from three-way valve one (15) is communicated with oil outlet branch pipe one (21) and oil outlet branch pipe two (22), and the bottom of cylinder (1) is equipped with support (23).

2. A device for mixing and oiling as claimed in claim 1, characterized in that The pipeline two (14) is communicated with three-way valve two (24), and the horizontal mouth of three-way valve two (24) is communicated with connecting pipe (25), and the end of connecting pipe (25) is equipped with liquid level meter (26).

3. A device for mixing and oiling as claimed in claim 2, characterized in that The cylinder (1) is equipped with branch pipe (27), and temperature sensor (28) is wound and connected on the branch pipe (27), and temperature sensor (28) is located at the bottom of cylinder (1), and temperature sensor (28) is electrically connected with temperature gauge (29).

4. A device for mixing and oiling as claimed in claim 3, characterized in that The cylinder (1) is equipped with limit ring (30), and the cover plate (3) is on limit ring (30).

5. A device for mixing and oiling as claimed in claim 4, characterized in that The open mouth of the cover plate (3) is equipped with filter screen (31), and the filter screen (31) is placed on the cylinder (1).

6. A device for mixing and oiling as claimed in claim 5, characterized in that The soft water pipe (11) is equipped with soft water gauge (32).

7. A device for mixing and oiling as claimed in claim 6, characterized in that The motor (5), hot water valve (10), soft water valve (12), three-way valve one (15), three-way valve two (24), pressure pump (17), pressure relief valve (19), liquid level meter (26), soft water gauge (32) and temperature sensor (28) are electrically connected with PLC controller.

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