Dust removal mechanism for ultrafine grinder

By designing a dust removal mechanism for the ultrafine pulverizer, and utilizing a combination of partition plates, atomizing nozzles, and exhaust fans, the problem of dust scattering on the outside of the filter bags is solved, achieving more efficient dust removal and convenient filter bag cleaning.

CN223980586UActive Publication Date: 2026-03-10MACHENG KAIRUI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing baghouse dust collection equipment for ultrafine pulverizers lacks a mechanism for handling dust escaping from the outside of the bags, causing dust to disperse and affecting the working environment.

Method used

A dust removal mechanism for an ultrafine pulverizer was designed, comprising a combination of a partition plate, an atomizing nozzle, a U-shaped tube, and an exhaust fan. The exhaust fan draws in air, and the atomizing nozzle sprays water mist to reduce dust, thereby enhancing the dust removal effect. The opening and closing plate facilitates the cleaning of the filter bag and the collection of pulverized materials.

Benefits of technology

It effectively removes the dust that escapes from the outside of the filter bag, enhances the dust removal effect, facilitates the cleaning of the filter bag and the collection of crushed materials, and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrafine grinders, and discloses a dust removal mechanism for an ultrafine grinder, which comprises a dust removal box, a discharge chute is arranged on the left side of the outer surface of the dust removal box, two groups of opening and closing plates are arranged on the inner wall of the discharge chute, and the opening and closing plates are hinged with the dust removal box through two groups of hinges. And the two groups of opening and closing plates are hinged through two groups of lock catches. According to the dust removal mechanism for the ultrafine grinder, a partition plate, a second air inlet groove, an atomizing nozzle, a U-shaped pipe and an exhaust fan are used in cooperation, so that the exhaust fan exhausts air to the right side of the dust removal box, the U-shaped pipe exhausts air at the bottom of a cloth bag, and ground materials are sucked into the cloth bag; meanwhile, external air is supplied from left to right in the dust removal box through a first air inlet groove and a second air inlet groove, escaped dust on the outer side of the cloth bag is sucked to the right side of the dust removal box, and an atomizing nozzle sprays water mist to reduce dust, so that the escaped dust on the outer side of the cloth bag is further removed, and the dust removal effect of the device is further enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of ultrafine pulverizer technology, specifically to a dust removal mechanism for an ultrafine pulverizer. Background Technology

[0002] Ultrafine pulverizers are devices that use air separation, heavy pressure grinding, and shearing to achieve ultrafine pulverization of dry materials. The pulverized material is carried out of the pulverizing chamber by a negative pressure airflow generated by a fan and enters the material collection system. After passing through a bag filter, the air is discharged. Therefore, when the ultrafine pulverizer is working, it is necessary to filter the discharged gas through a bag dust collector to prevent air dust pollution. However, existing bag dust collectors lack a mechanism to handle dust escaping from the outside of the bags, causing dust seeping from the outer surface of the bags to float in the air, which has a negative impact on the working environment of the workers. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a dust removal mechanism for an ultrafine pulverizer, which solves the problems mentioned in the background section.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal mechanism for an ultrafine pulverizer, comprising a dust removal box, a discharge chute on the left side of the outer surface of the dust removal box, two sets of opening and closing plates on the inner wall of the discharge chute, the opening and closing plates being hinged to the dust removal box by two sets of hinges, and the two sets of opening and closing plates being hinged together by two sets of latches, a handle on the upper surface of the opening and closing plates, a bag frame fixedly connected to the left side of the bottom inner wall of the dust removal box, a bag on the inner wall of the bag frame, a fastening cover on the top of the outer surface of the bag frame, a feed pipe connected to the upper surface of the fastening cover, a U-shaped pipe connected to the lower surface of the dust removal box, and a partition plate fixedly connected to the middle of the inner wall of the dust removal box. Two sets of first air inlet slots are provided on the left side, and two sets of second air inlet slots are provided on the outer surface of the partition plate. A water spray pipe is fixedly connected to the right side of the inner wall of the dust collector. Multiple atomizing nozzles are connected to the bottom of the outer surface of the water spray pipe. A water pump is fixedly connected to the upper surface of the dust collector. The output end of the water pump is connected to the outer surface of the water spray pipe, and the input end of the water pump is connected to a water inlet pipe. A water collection tank is connected to the right side of the lower surface of the dust collector. A sewage discharge pipe is connected to the bottom of the front of the water collection tank. A valve is provided on the outer surface of the sewage pipe. An L-shaped support plate is fixedly connected to the right side of the dust collector. An exhaust fan is fixedly connected to the upper surface of the L-shaped support plate, and the input end of the exhaust fan is connected to the right side of the dust collector.

[0007] Preferably, the left and right inner walls of the discharge trough are fixedly connected with limit strips, and the lower surface of the opening and closing plate is provided with a limit groove that matches the limit strips.

[0008] Preferably, the outer surface of the handle is fixedly fitted with an anti-slip sleeve, the anti-slip sleeve being made of rubber and having a thickness of two millimeters.

[0009] Preferably, two sets of reinforcing ribs are fixedly connected to the left side of the L-shaped support plate, and the upper surface of the reinforcing ribs is fixedly connected to the right side of the lower surface of the dust collector.

[0010] Preferably, a semi-circular limiting plate is provided on the inner side of the outer surface of the opening and closing plate, and the inner diameter of the semi-circular limiting plate is the same as the outer diameter of the feed pipe.

[0011] Preferably, the dust collection box, U-shaped tube and partition plate are all made of 201 stainless steel, and the outer surfaces of the dust collection box, U-shaped tube and partition plate are all brushed.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a dust removal mechanism for an ultrafine pulverizer, which has the following beneficial effects:

[0014] 1. The dust removal mechanism of this ultrafine pulverizer uses a partition plate, a second air inlet slot, an atomizing nozzle, a U-shaped pipe, and an exhaust fan in combination. The exhaust fan draws air to the right side of the dust collection box, and the U-shaped pipe draws air from the bottom of the filter bag. The pulverized material is sucked into the filter bag. At the same time, outside air is sent from left to right in the dust collection box through the first and second air inlet slots. The dust that escapes from the outside of the filter bag is sucked to the right side of the dust collection box, and the atomizing nozzle sprays water mist to suppress dust, thereby further removing the dust that escapes from the outside of the filter bag and further enhancing the dust removal effect of the device.

[0015] 2. The dust removal mechanism of this ultrafine pulverizer uses a combination of an opening and closing plate, hinges, a bag frame, a fastening cover, and a feed pipe. When the bag is full of pulverized material, the operator can open the latch, unfold the opening and closing plate, and then remove the feed pipe and the fastening cover. The fastening cover releases the restriction on the top of the bag, allowing the operator to remove the bag and the pulverized material inside, thus further facilitating the collection of pulverized material from the bag. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a side view of the present invention.

[0018] Figure 3 This is a schematic diagram showing the unfolded structure of this utility model.

[0019] In the diagram: 1. Dust collector; 101. Discharge chute; 102. First air inlet chute; 2. Opening plate; 3. Hinge; 4. Lock; 5. Handle; 6. Bag holder; 7. Bag; 8. Fastening cover; 9. Feed pipe; 10. U-shaped pipe; 11. Divider plate; 1101. Second air inlet chute; 12. Water spray pipe; 13. Atomizing nozzle; 14. Water pump; 15. Water inlet pipe; 16. Water collection tank; 17. Sewage pipe; 18. L-shaped support plate; 19. Exhaust fan; 20. Valve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3This utility model provides a technical solution: a dust removal mechanism for an ultrafine pulverizer, including a dust removal box 1. A discharge trough 101 is provided on the left side of the outer surface of the dust removal box 1. Two sets of opening and closing plates 2 are provided on the inner wall of the discharge trough 101. The opening and closing plates 2 are hinged to the dust removal box 1 by two sets of hinges 3. The two sets of opening and closing plates 2 are hinged together by two sets of latches 4. A handle 5 is provided on the upper surface of the opening and closing plates 2. A bag frame 6 is fixedly connected to the left side of the bottom inner wall of the dust removal box 1. A bag 7 is provided on the inner wall of the bag frame 6. A fastening cover 8 is provided on the top of the outer surface of the bag frame 6. A feed pipe 9 is connected to the upper surface of the fastening cover 8. A U-shaped pipe 1 is connected to the lower surface of the dust removal box 1. A partition plate 11 is fixedly connected to the middle of the inner wall of the dust collector 1. Two sets of first air inlet slots 102 are opened on the left side of the dust collector 1, and two sets of second air inlet slots 1101 are opened on the outer surface of the partition plate 11. A water spray pipe 12 is fixedly connected to the right side of the inner wall of the dust collector 1. Multiple sets of atomizing nozzles 13 are connected to the bottom of the outer surface of the water spray pipe 12. A water pump 14 is fixedly connected to the upper surface of the dust collector 1. The output end of the water pump 14 is connected to the outer surface of the water spray pipe 12, and the input end of the water pump 14 is connected to the water inlet pipe 15. A water collection tank 16 is connected to the right side of the lower surface of the dust collector 1. A sewage pipe 17 is connected to the bottom of the front of the water collection tank 16. A valve 20 is provided on the outer surface of the dust collector 1. An L-shaped support plate 18 is fixedly connected to the right side of the dust collector 1. An exhaust fan 19 is fixedly connected to the upper surface of the L-shaped support plate 18. The input end of the exhaust fan 19 is connected to the right side of the dust collector 1. Through the cooperation of the partition plate 11, the second air inlet slot 1101, the atomizing nozzle 13, the U-shaped pipe 10 and the exhaust fan 19, the exhaust fan 19 draws air to the right side of the dust collector 1. The U-shaped pipe 10 draws air at the bottom of the filter bag 7. The crushed material is sucked into the filter bag 7. At the same time, outside air is sent from left to right in the dust collector 1 through the first air inlet slot 102 and the second air inlet slot 1101. The escaped dust on the outside is sucked to the right side of the dust collection box 1, and the atomizing nozzle 13 sprays water mist to suppress the dust, thereby further removing the dust that escaped from the outside of the bag 7 and further enhancing the dust removal effect of the device. Through the cooperation of the opening and closing plate 2, hinge 3, bag frame 6, fastening cover 8 and feed pipe 9, when the crushed material inside the bag 7 is full, the operator can open the lock 4, unfold the opening and closing plate 2, and then take out the feed pipe 9 and fastening cover 8. The fastening cover 8 releases the restriction on the top of the bag 7, and then the bag 7 and the crushed material in the bag 7 can be taken out, which further facilitates the operator's collection of the crushed material in the bag 7.

[0022] In this utility model, in order to further enhance the stability of the opening and closing plate 2, a limiting strip is fixedly connected to the inner wall of the left side and the inner wall of the discharge trough 101. A limiting groove adapted to the limiting strip is opened on the lower surface of the opening and closing plate 2, so that the limiting strip and the limiting groove cooperate, thereby further enhancing the stability of the opening and closing plate 2.

[0023] In this utility model, in order to further facilitate the user's use of the handle 5, an anti-slip sleeve is fixedly fitted on the outer surface of the handle 5. The anti-slip sleeve is made of rubber and has a thickness of two millimeters. By providing the anti-slip sleeve, the user's use of the handle 5 is further facilitated.

[0024] In this utility model, in order to further enhance the stability of the L-shaped support plate 18, two sets of reinforcing ribs are fixedly connected to the left side of the L-shaped support plate 18. The upper surface of the reinforcing ribs is fixedly connected to the right side of the lower surface of the dust collection box 1, so that the reinforcing ribs play a stabilizing role for the L-shaped support plate 18, thereby further enhancing the stability of the L-shaped support plate 18.

[0025] In this invention, in order to further enhance the limiting effect of the opening and closing plate 2 on the feed pipe 9, a semi-circular limiting plate is provided on the inner side of the outer surface of the opening and closing plate 2. The inner diameter of the semi-circular limiting plate is the same as the outer diameter of the feed pipe 9, so that the semi-circular limiting plate plays a stable limiting role on the feed pipe 9, thereby further enhancing the limiting effect of the opening and closing plate 2 on the feed pipe 9.

[0026] In this invention, in order to further enhance the rust resistance of the device, the dust collector 1, the U-shaped tube 10 and the partition plate 11 are all made of 201 stainless steel, and the outer surfaces of the dust collector 1, the U-shaped tube 10 and the partition plate 11 are all brushed. By setting the materials of the device, the rust resistance of the device is further enhanced.

[0027] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0028] In use, unlock 4, unfold 2 using handle 5, place bag 7 inside bag holder 6, place fastening cover 8 on bag holder 6, and close 2. Opening plate 2 secures feed pipe 9 and fastening cover 8. The ultrafine pulverizer feeds pulverized material into feed pipe 9, and bag 7 collects the pulverized material. Start exhaust fan 19, which draws air to the right side of dust collector 1. U-shaped pipe 10 draws air from the bottom of bag 7, and the pulverized material is sucked into bag 7. Simultaneously, outside air is supplied from left to right within dust collector 1 through first air inlet 102 and second air inlet 1101. Escaping powder from the outside of the bag... Dust is sucked to the right side of the dust collector 1. The water inlet pipe 15 is connected to the external water pipe, and the water pump 14 is started. The water pump 14 delivers water to the water spray pipe 12 and the atomizing nozzle 13. The atomizing nozzle 13 sprays water mist to reduce dust. Wastewater enters the water collection tank 16. When the water collection tank 16 is full, the valve 20 is opened to discharge the wastewater in the water collection tank 16. When the crushed material inside the filter bag 7 is full, the operator can open the latch 4, unfold the opening and closing plate 2, and then take out the feed pipe 9 and the fastening cover 8. The fastening cover 8 releases the restriction on the top of the filter bag 7, and then the filter bag 7 and the crushed material inside the filter bag 7 can be taken out.

[0029] In summary, the dust removal mechanism of this ultrafine pulverizer, through the coordinated use of the partition plate 11, the second air inlet groove 1101, the atomizing nozzle 13, the U-shaped pipe 10, and the exhaust fan 19, allows the exhaust fan 19 to draw air to the right side of the dust collection box 1, while the U-shaped pipe 10 draws air at the bottom of the filter bag 7. The pulverized material is sucked into the filter bag 7, and at the same time, outside air is sent from left to right in the dust collection box 1 through the first air inlet groove 102 and the second air inlet groove 1101. The dust escaping from the outside of the filter bag is sucked to the right side of the dust collection box 1, and the atomizing nozzle 13 sprays water mist to suppress dust, thereby further removing the dust escaping from the outside of the filter bag 7 and further enhancing the dust removal effect of the device.

[0030] The dust removal mechanism of this ultrafine pulverizer works in conjunction with the opening and closing plate 2, hinge 3, bag frame 6, fastening cover 8, and feed pipe 9. When the bag 7 is full of pulverized material, the operator can open the lock 4, unfold the opening and closing plate 2, and then remove the feed pipe 9 and fastening cover 8. The fastening cover 8 releases the restriction on the top of the bag 7, allowing the bag 7 and the pulverized material inside to be removed, thus further facilitating the operator's collection of the pulverized material in the bag 7.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal mechanism for a super-micronizer, comprising a dust removal tank (1), characterized in that: The left side of the outer surface of the dust removal box (1) is provided with a discharge chute (101), and the inner wall of the discharge chute (101) is provided with two groups of opening and closing plates (2). The opening and closing plates (2) are hinged to the dust removal box (1) through two groups of hinges (3), and the two groups of opening and closing plates (2) are hinged through two groups of lock buckles (4). The upper surface of the opening and closing plate (2) is provided with a handle (5), and the left side of the inner wall of the bottom of the dust removal box (1) is fixedly connected with a cloth bag rack (6). The inner wall of the cloth bag rack (6) is provided with a cloth bag (7), and the outer surface of the top of the cloth bag rack (6) is provided with a buckling cover (8). The upper surface of the buckling cover (8) is communicated with a feeding pipe (9), and the lower surface of the dust removal box (1) is communicated with a U-shaped pipe (10). The middle of the inner wall of the dust removal box (1) is fixedly connected with a partition plate (11), and the left side of the dust removal box (1) is provided with two groups of first air inlet grooves (102). The outer surface of the partition plate (11) is provided with two groups of second air inlet grooves (1101), and the right side of the inner wall of the dust removal box (1) is fixedly connected with a water spraying pipe (12). The outer surface of the water spraying pipe (12) is communicated with a plurality of atomizing nozzles (13) at the bottom, and the upper surface of the dust removal box (1) is fixedly connected with a water pump (14). The output end of the water pump (14) is communicated with the outer surface of the water spraying pipe (12), and the input end of the water pump (14) is communicated with a water inlet pipe (15). The right side of the lower surface of the dust removal box (1) is communicated with a water collecting tank (16), and the bottom of the front of the water collecting tank (16) is communicated with a sewage pipe (17). The outer surface of the sewage pipe (17) is provided with a valve (20), and the right side of the dust removal box (1) is fixedly connected with an L-shaped supporting plate (18). The upper surface of the L-shaped supporting plate (18) is fixedly connected with an air extractor (19), and the input end of the air extractor (19) is communicated with the right side of the dust removal box (1).

2. The dust removal mechanism for an ultrafine grinder according to claim 1, characterized in that: The left and right inner walls of the discharge chute (101) are fixedly connected with limiting strips, and the lower surface of the opening and closing plate (2) is provided with a limiting groove matched with the limiting strip.

3. The dust removal mechanism for an ultrafine grinder according to claim 1, characterized in that: The outer surface of the handle (5) is fixedly sleeved with an antiskid sleeve made of rubber, and the thickness of the antiskid sleeve is two millimeters.

4. The dust removal mechanism for an ultrafine grinder according to claim 1, characterized in that: The left side of the L-shaped supporting plate (18) is fixedly connected with two groups of reinforcing ribs, and the upper surfaces of the reinforcing ribs are fixedly connected with the right side of the lower surface of the dust removal box (1).

5. The dust removal mechanism for an ultrafine grinder according to claim 1, characterized in that: The inner side of the outer surface of the opening and closing plate (2) is provided with a semicircular limiting plate, and the inner diameter of the semicircular limiting plate is the same as the outer diameter of the feeding pipe (9).

6. The dust removal mechanism for an ultrafine grinder according to claim 1, characterized in that: The materials of the dust removal box (1), the U-shaped pipe (10) and the partition plate (11) are all 201 stainless steel, and the outer surfaces of the dust removal box (1), the U-shaped pipe (10) and the partition plate (11) are all subjected to wire drawing treatment.