Surface spraying device for AV pump machining
By designing an automated AV pump spraying device, the effective treatment of exhaust gas and the automation of the spraying process were achieved, solving the problems of exhaust gas pollution and health hazards caused by manual spraying, and improving the quality of the operating environment and work safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-10
AI Technical Summary
In existing AV pump spraying processes, exhaust gas directly enters the operating environment, affecting the quality of the operating environment. Furthermore, the spraying process relies on manual operation, which is harmful to health.
A surface coating device for AV pump processing was designed, comprising a coating structure, a spraying structure, and a limiting structure. The coating structure automatically sprays the AV pump using a robotic arm, the spraying structure treats the exhaust gas using a UV photolysis exhaust gas processor and an activated carbon adsorption plate, and the limiting structure fixes the AV pump using an electric telescopic rod and a limiting component to ensure automation of the coating process and exhaust gas treatment.
The automated spraying process has been achieved, avoiding pollution of the operating environment by exhaust gas, improving the quality of the operating environment, and protecting the health of the workers.
Smart Images

Figure CN223980648U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of AV pump technology, specifically to a surface spraying device for AV pump processing. Background Technology
[0002] AV pumps, also known as ash trough pumps, are pneumatic conveying equipment mainly used for material conveying and processing. The working principle of AV pumps is based on the power of compressed air and follows the principle of dense phase low-speed pneumatic conveying. It uses compressed air as a power source to blow materials into the receiving bin through the compressed air in the air inlet pipeline, thereby achieving effective material conveying. However, when existing AV pumps are used for spraying, the exhaust gas directly enters the operating environment, affecting the quality of the operating environment. Furthermore, spraying is done manually when using AV pumps, which can affect human health. Utility Model Content
[0003] The purpose of this invention is to provide a surface spraying device for AV pump processing to solve the problems mentioned in the background art, such as the exhaust gas directly entering the operating environment during the spraying process of existing AV pumps, affecting the quality of the operating environment, and the health impact caused by the manual spraying process.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a surface spraying device for AV pump processing, comprising a spraying structure, wherein the spraying structure is connected to a spraying structure and is used for exhaust gas treatment, and a limiting structure is fixed on the lower side inside the spraying structure. The spraying structure includes a base box, a paint spraying box is fixed on the upper side of the base box, and a moving component is slidably connected to the upper side inside the paint spraying box, and a spraying component is fixed on the moving component.
[0005] The moving component includes a first motor housing, in which a motor drives a screw to rotate and causes a slider to slide left and right;
[0006] The painting assembly includes a robotic arm body, a paint spray cover fixed on the robotic arm body, a paint spray nozzle embedded in the paint spray cover, and the paint spray nozzle connected to the feed pipe.
[0007] Preferably, the spray structure includes an exhaust gas inlet pipe, which connects the spray assembly and the paint spraying box. The spray assembly is connected to a UV photolysis exhaust gas processor via a circulation pipe. The UV photolysis exhaust gas processor is connected to a filter box, and an activated carbon adsorption plate is slidably connected to the filter box.
[0008] By adopting the above technical solution, the waste gas treatment effect is ensured by setting up a UV photolysis waste gas processor and an activated carbon adsorption plate.
[0009] Preferably, the spray assembly includes a filter, which is connected to a water supply pipe via an inlet pipe, and the water supply pipe is connected to a high-pressure nozzle.
[0010] By adopting the above technical solution, water-soluble impurities are treated by setting up a spray assembly.
[0011] Preferably, the limiting structure includes a base, an electric telescopic rod is fixed on the base, and a limiting component is fixed on the upper side of the electric telescopic rod.
[0012] By adopting the above technical solution, the height of the limiting component can be adjusted by setting an electric telescopic rod.
[0013] Preferably, the limiting component includes a hollow storage tube, which extends and retracts via a telescopic structure to adjust the position of the arc-shaped limiting plate.
[0014] By adopting the above technical solution, the inner wall of the AV pump is limited and fixed by setting a limiting component.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the surface spraying device for AV pump processing
[0016] (1) It is equipped with a moving component, a spraying component and a limiting structure. The position of the spraying component is adjusted by the moving component. The AV pump is automatically sprayed by the setting of the spraying component to ensure the health of the operators. The AV pump is limited and fixed by the arc-shaped limiting plate through the setting of the base, electric telescopic rod, hollow storage tube and hydraulic cylinder inside the hollow storage tube, so as to avoid the AV pump from moving during the spraying process and affecting the spraying effect.
[0017] (2) A spray structure is provided, and the waste gas is treated in sequence through the filter, water inlet pipe, water delivery pipe, high pressure nozzle, circulation pipe, UV photolysis waste gas processor, filter box and activated carbon adsorption plate, thereby improving the quality of the operating environment. Attached Figure Description
[0018] Figure 1 This is a front view structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the limiting structure of this utility model;
[0021] Figure 4 This is a three-dimensional schematic diagram of the limiting structure of this utility model.
[0022] In the diagram: 1. Spraying structure; 11. Base box; 12. Spray paint box; 13. Moving component; 131. First motor box; 132. Screw; 133. Slider; 14. Spraying component; 141. Robotic arm body; 142. Spray paint cover; 143. Spray paint nozzle; 144. Feed pipe; 2. Spraying structure; 21. Exhaust gas inlet pipe; 22. Spraying component; 221. Filter; 222. Water inlet pipe; 223. Water supply pipe; 224. High-pressure nozzle; 23. Circulation pipe; 24. UV photolysis exhaust gas processor; 25. Filter box; 26. Activated carbon adsorption plate; 3. Limiting structure; 31. Base; 32. Electric telescopic rod; 33. Limiting component; 331. Hollow storage tube; 332. Arc-shaped limiting plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 This utility model provides a technical solution: a surface spraying device for AV pump processing, such as... Figure 1 and Figure 2 As shown, the system includes a spraying structure 1, which includes a base box 11. A paint spray box 12 is fixed on the upper side of the base box 11. A moving component 13 is slidably connected to the upper side of the inside of the paint spray box 12. A spraying component 14 is fixed on the moving component 13. The moving component 13 includes a first motor box 131. A motor in the first motor box 131 drives a screw 132 to rotate and drives a slider 133 to slide left and right. The spraying component 14 includes a robotic arm body 141. A paint spray cover 142 is fixed on the robotic arm body 141. A paint spray nozzle 143 is embedded in the paint spray cover 142. The paint spray nozzle 143 is connected to a feed pipe 144.
[0025] Among them, the paint spraying box 12 is fixed with a control device for controlling the overall equipment, the motor in the first motor box 131 is a stepper motor, the telescopic structure in this application is a hydraulic cylinder, both hydraulic cylinder and stepper motor are existing technologies, the paint spraying box 12 is provided with an inclined plate to facilitate the collection of excess paint, the excess paint is stored in the waste paint bottle through the recycling pipe to facilitate the collection of paint later.
[0026] Specifically, the paint spray cover 142 is provided with multiple sets of paint spray nozzles 143, which are distributed at equal intervals on the paint spray cover 142.
[0027] In the above scheme, the stepper motor in the first motor box 131 on the paint spraying box 12 drives the screw 132 to rotate. The rotation of the screw 132 drives the spraying component 14 on the slider 133 to adjust its position. With the assistance of the robot body 141, the spraying head 143 is moved at multiple angles through the paint spraying cover 142. The paint storage box on the right side of the paint spraying box 12 is pressurized and enters the spraying head 143 through the feed pipe 144, thereby spraying the AV pump at multiple angles and ensuring the spraying effect.
[0028] like Figure 1 and Figure 2 As shown, the spraying structure 1 is connected to the spraying structure 2 and is used for exhaust gas treatment. The spraying structure 2 includes an exhaust gas inlet pipe 21, which is connected to the spraying assembly 22 and the paint spraying box 12. The spraying assembly 22 is connected to the UV photolysis exhaust gas processor 24 through the circulation pipe 23. The UV photolysis exhaust gas processor 24 is connected to the filter box 25. An activated carbon adsorption plate 26 is slidably connected to the filter box 25. The spraying assembly 22 includes a filter 221, which is connected to the water supply pipe 223 through the water inlet pipe 222. The water supply pipe 223 is connected to the high-pressure nozzle 224.
[0029] Among them, a filter screen is installed at the connection between the exhaust gas inlet pipe 21 and the paint spray box 12 to filter large particulate impurities, and an air intake fan is installed inside the exhaust gas inlet pipe 21.
[0030] Specifically, there are two sets of water supply pipes 223, which are arranged in parallel. Multiple sets of high-pressure nozzles 224 are connected to the water supply pipes 223, and the multiple sets of high-pressure nozzles 224 are distributed at equal distances on the water supply pipes 223.
[0031] Furthermore, a filter plate is installed on the upper side of the water supply pipe 223, and the filter plate is detached and installed on the bottom box 11;
[0032] In the above scheme, the liquid in the bottom box 11 is filtered with the assistance of the filter 221. The filtered liquid enters the high-pressure nozzle 224 through the water inlet pipe 222 and the water delivery pipe 223. With the assistance of the high-pressure nozzle 224, the exhaust gas entering the exhaust gas inlet pipe 21 is sprayed. The sprayed exhaust gas is treated with the assistance of the baffle plate. The treated gas enters the UV photolysis exhaust gas processor 24 with the assistance of the blower in the circulation pipe 23. It is treated again with the assistance of the UV photolysis exhaust gas processor 24. The treated gas enters the filter box 25 and is finally treated with the assistance of the activated carbon adsorption plate 26. The treated circulating gas is discharged, improving the quality of the operating environment.
[0033] like Figure 2 and Figure 3As shown, a limiting structure 3 is fixed inside the lower side of the spraying structure 1. The limiting structure 3 includes a base 31, an electric telescopic rod 32 is fixed on the base 31, and a limiting component 33 is fixed on the upper side of the electric telescopic rod 32. The limiting component 33 includes a hollow storage tube 331, and the hollow storage tube 331 adjusts the position of the arc-shaped limiting plate 332 by telescopic structure.
[0034] Among them, the hollow storage tube 331 is provided with four sets of arc-shaped limiting plates 332, and the four sets of arc-shaped limiting plates 332 are symmetrically arranged about the central axis of the hollow storage tube 331.
[0035] In the above scheme, with the assistance of the electric telescopic rod 32 on the base 31, the hollow storage tube 331 is moved to the required position inside the AV pump. With the assistance of the hydraulic cylinder on the hollow storage tube 331, the arc-shaped limiting plate 332 is moved by the hydraulic rod, thereby limiting and fixing the inner wall of the AV pump, thus preventing movement during the processing of the AV pump and ensuring the processing quality.
[0036] Working principle: When using the surface spraying device for processing with this AV pump, the external power supply is turned on, the AV pump is limited by the limiting structure 3, the AV pump is sprayed with the assistance of the spraying structure 1, and the exhaust gas is treated with the assistance of the spraying structure 2.
[0037] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A surface spraying device for AV pump processing, comprising a spraying structure (1), a spraying structure (1) is communicated with a spraying structure (2) and is used for waste gas treatment, a limiting structure (3) is fixed on the inside of the spraying structure (1), characterized in that, The spraying structure (1) includes a bottom box (11), a paint spraying box (12) is fixed on the upper side of the bottom box (11), a moving assembly (13) is slidably connected to the inner upper side of the paint spraying box (12), and a spraying assembly (14) is fixed on the moving assembly (13); The moving assembly (13) includes a first motor box (131), a motor driving screw (132) rotates in the first motor box (131) and drives a sliding block (133) to slide left and right; The spraying assembly (14) includes a mechanical hand body (141), a paint spraying cover (142) is fixed on the mechanical hand body (141), a paint spraying nozzle (143) is inlaid on the paint spraying cover (142), and the paint spraying nozzle (143) is communicated with a feeding pipe (144).
2. A surface spraying device for AV pump processing according to claim 1, characterized in that: The spraying structure (2) includes a waste gas inlet pipe (21), the waste gas inlet pipe (21) is communicated with a spraying assembly (22) and a paint spraying box (12), the spraying assembly (22) is communicated with a UV photolysis waste gas treatment device (24) through a circulating pipe (23), the UV photolysis waste gas treatment device (24) is communicated with a filter box (25), and the filter box (25) is slidably connected with an activated carbon adsorption plate (26).
3. A surface spraying device for AV pump processing according to claim 2, characterized in that: The spraying assembly (22) includes a filter (221), the filter (221) is communicated with a water conveying pipe (223) through a water inlet pipe (222), and the water conveying pipe (223) is communicated with a high-pressure nozzle (224).
4. A surface spraying device for AV pump processing according to claim 1, characterized in that: The limiting structure (3) includes a base (31), a telescopic electric rod (32) is fixed on the base (31), and a limiting assembly (33) is fixed on the upper side of the telescopic electric rod (32).
5. A surface spraying device for AV pump processing according to claim 4, characterized in that: The limiting assembly (33) includes a hollow storage pipe (331), and the position of an arc-shaped limiting plate (332) is adjusted through the telescopic structure.