Cylinder body cleaning device

Abstract

The utility model provides a cylinder body cleaning device, and belongs to the technical field of automobile cylinder body cleaning. Comprising a cleaning box body, a hoisting mechanism and a pushing mechanism, a supporting frame is installed outside the cleaning box body, the hoisting mechanism comprises a positioning seat, the positioning seat is installed on one side face of the supporting frame, a moving plate is movably arranged in the positioning seat, and a moving rail is installed at the bottom of the moving plate; a winding roller is installed at the position below the moving rail, a traction rope is wound on the winding roller, a hook is installed at one end of the traction rope, and the pushing mechanism is installed on the positioning base and used for pushing the moving plate to move and changing the position of the hook. The winding roller is installed at the output end of the servo motor, the hook is wound on the winding roller, the cylinder body is lifted through the hook, the cylinder body can be placed in the cleaning box body to be cleaned, operation is convenient, manual operation is replaced, time and labor are saved, and meanwhile damage to workers is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile cylinder cleaning, in particular to a cylinder cleaning device. BACKGROUND

[0002] After the automobile engine runs for a certain period of time, a large amount of carbon, oil sludge and other impurities will adhere to the inside of the engine cylinder, which is mainly due to the fact that the fuel is not fully burned, causing some unburned fuel to adhere to the cylinder wall. Over time, carbon, oil sludge and other impurities will accumulate on the inner wall of the cylinder. If these impurities are not cleaned in a timely manner, they will affect the performance of the engine. Therefore, after the engine has run for a certain period of time, it needs to be disassembled and the cylinder cleaned.

[0003] The current common method for cleaning the cylinder is to use ultrasonic equipment to clean the cylinder. The cylinder is placed inside the ultrasonic equipment and cleaning liquid is poured in. The cylinder is cleaned by ultrasonic waves. However, during operation, the cylinder is lifted and placed into the cleaning tank by the staff. Since the engine cylinder is heavy, only manual operation is required, which is time-consuming and labor-intensive. Moreover, it can also cause harm to the waist of the staff, affecting use. SUMMARY

[0004] The utility model aims to overcome the shortcomings of the above-mentioned traditional technology and provide a cylinder cleaning device that overcomes the above-mentioned technical problems or at least partially solves the above-mentioned problems.

[0005] The utility model aims to achieve the following technical measures:

[0006] It comprises a cleaning tank, and a support frame is connected to the outside of the cleaning tank.

[0007] A lifting mechanism is provided.

[0008] A positioning seat is connected to one side of the support frame, and a movable plate is movably connected to the inside of the positioning seat.

[0009] A moving rail is connected to the bottom of the movable plate, and a winding roller is connected to the position below the moving rail. A traction rope is wound around the winding roller, and a hook is fixedly connected to one end of the traction rope.

[0010] A pushing mechanism is connected to the positioning seat, and is used to push the movable plate to change the position of the hook.

[0011] As an improvement, the pushing mechanism comprises a hydraulic cylinder and a connecting piece, the hydraulic cylinder is stably installed on the outer surface of the positioning seat, and the telescopic end of the hydraulic cylinder is connected to the connecting piece.

[0012] As an improvement: the connector includes a horizontal plate and a vertical plate, the vertical plate being perpendicularly connected to the horizontal plate, and the horizontal plate being bolted to the outer surface of the movable plate.

[0013] As an improvement: a groove is provided on one side of the positioning seat, the movable plate is slidably connected to the inside of the groove, a limit block is connected inside the groove, and a stop block is connected to the outer side of the movable plate. The stop block and the limit block are fitted together to limit the movement of the movable plate.

[0014] As an improvement: the moving rail is stably installed at the bottom of the moving plate, a wheel is rolled on the moving rail, a limit frame is connected to the outside of the wheel, and a servo motor is stably connected to the bottom of the limit frame.

[0015] As an improvement: the output end of the servo motor is connected to a round shaft, the bottom of the limit frame is connected to a positioning frame, the round shaft passes through the interior of the positioning frame, the round shaft is rotatably connected to the interior of the positioning frame, and the take-up roller is stably connected to the exterior of the round shaft.

[0016] As an improvement: a cleaning tank is connected to the cleaning box, a receiving frame is connected inside the cleaning tank, and a handle is installed on the outer surface of the receiving frame.

[0017] As an improvement, a reinforcing rib is fixedly connected to one side of the support frame, and one side of the reinforcing rib is stably connected to the bottom of the positioning seat.

[0018] The cylinder cleaning device provided by this utility model has the following beneficial effects:

[0019] A movable plate is slidably installed inside the positioning seat. A movable rail is installed at the bottom of the movable plate, and a servo motor is installed below the movable rail. A take-up roller is installed at the output end of the servo motor, and a hook is wound on the take-up roller. The cylinder is lifted by the hook and placed inside the cleaning tank for cleaning. This facilitates operation, replaces manual operation, saves time and labor, and avoids injury to workers. A hydraulic cylinder is installed on the positioning seat. The telescopic end of the hydraulic cylinder is connected to the movable plate through a connector. The movable plate can be pushed to change the position of the hook. The cylinder can be lifted from the ground and placed back on the ground after cleaning, meeting the usage requirements. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the rear side structure of the cleaning box in this utility model.

[0022] Figure 3This is a schematic diagram of the limiting frame in this utility model.

[0023] Figure 4 This is a schematic diagram showing the position of the hydraulic cylinder in this utility model.

[0024] Figure 5 This is a schematic diagram of the moving rail in this utility model.

[0025] Figure 6 This is an exploded structural diagram of the positioning seat and the moving plate in this utility model.

[0026] In the diagram: 1. Cleaning tank; 2. Support frame; 3. Lifting mechanism; 31. Positioning seat; 311. Moving plate; 32. Moving rail; 321. Rewinding roller; 322. Traction rope; 323. Hook; 4. Pushing mechanism; 41. Hydraulic cylinder; 42. Connecting piece; 5. Horizontal plate; 6. Vertical plate; 7. Wheel; 8. Limiting frame; 9. Servo motor; 10. Round shaft; 11. Positioning frame; 12. Cleaning tank; 13. Receiving frame; 14. Handle; 15. Reinforcing rib. Detailed Implementation

[0027] Example: Refer to Figures 1 to 6 As shown, a cylinder cleaning device includes a cleaning chamber 1, a lifting mechanism 3, and a pushing mechanism 4. A support frame 2 is installed on the outside of the cleaning chamber 1. The lifting mechanism 3 includes a positioning seat 31, which is installed on one side of the support frame 2. A movable plate 311 is movably arranged inside the positioning seat 31. A movable rail 32 is installed at the bottom of the movable plate 311, and a take-up roller 321 is installed below the movable rail 32. A traction rope 322 is wound on the take-up roller 321, and a hook 323 is installed at one end of the traction rope 322. The pushing mechanism 4 is installed on the positioning seat 31 and is used to push the movable plate 311 to move and change the position of the hook 323.

[0028] In a preferred embodiment, the pushing mechanism 4 includes a hydraulic cylinder 41 and a connecting member 42. The hydraulic cylinder 41 is stably installed on the outer surface of the positioning seat 31. The connecting member 42 is stably installed at the telescopic end of the hydraulic cylinder 41. The connecting member 42 includes a horizontal plate 5 and a vertical plate 6. The vertical plate 6 is perpendicularly connected to the horizontal plate 5. The horizontal plate 5 is bolted to the outer surface of the moving plate 311.

[0029] In actual use, the extension of the telescopic end of the hydraulic cylinder 41 will drive the moving plate 311 to move out of the positioning seat 31. Two horizontal plates 5 are installed on the moving plate 311. The horizontal plates 5 are bolted to the moving plate 311, and the vertical plate 6 is perpendicularly connected to the horizontal plates 5. In this way, the telescopic end of the hydraulic cylinder 41 can be stably connected to one side of the vertical plate 6. The two can also be bolted together. Just install a connecting seat at the front end of the telescopic end of the hydraulic cylinder 41 and connect it to the vertical plate 6. The hydraulic cylinder 41 and the vertical plate 6 can be stably connected together. In use, the moving plate 311 can be moved by the hydraulic cylinder 41 to change the position of the hook 323 for loading or unloading materials into the cylinder, which is convenient for use.

[0030] In a preferred embodiment, a groove is provided on one side of the positioning seat 31, and the moving plate 311 is slidably connected to the inside of the groove. A limit block is also provided inside the groove, and a stop block is installed on the outer side of the moving plate 311. The stop block and the limit block are fitted together to limit the movement of the moving plate 311. When the moving plate 311 is moved by the hydraulic cylinder 41, one end of the moving plate 311 will move inside the positioning seat 31. To prevent the moving plate 311 from moving completely out of the positioning seat 31, a stop block is installed at the end of the side of the moving plate 311, and a limit block is installed at the front end of the groove. When the stop block touches the limit block, it is the maximum distance that the moving plate 311 has moved, and the movement of the moving plate 311 stops. At this time, the hook 323 will be located outside the cleaning box 1, which can be used for lifting or unloading materials for easy use.

[0031] The moving rail 32 is stably installed at the bottom of the moving plate 311. The wheel 7 is rolled on the moving rail 32. The limiting frame 8 is set outside the wheel 7. The servo motor 9 is stably installed at the bottom of the limiting frame 8. The output end of the servo motor 9 is installed with a round shaft 10. The positioning frame 11 is installed at the bottom of the limiting frame 8. The round shaft 10 passes through the inside of the positioning frame 11 and is rotatably connected to the inside of the positioning frame 11. The take-up roller 321 is stably installed on the outside of the round shaft 10.

[0032] Two servo motors 9 are stably installed at the bottom of the limit frame 8. Each of the output ends of the two servo motors 9 is equipped with a take-up roller 321. A certain length of traction rope 322 is wound on the take-up roller 321. The traction rope 322 is made of steel, such as 304 or 316 stainless steel. A hook 323 is installed at the end of the traction rope 322. When in use, the two hooks 323 are controlled to hook onto the two handles 14 on the receiving frame 13 respectively. By operating in this way, the receiving frame 13 can be lifted, which is convenient for lifting the cylinder body for loading, replacing the manual handling method.

[0033] A cleaning tank 12 is provided on the cleaning chamber 1. A receiving frame 13 is placed inside the cleaning tank 12, and a handle 14 is installed on the outer surface of the receiving frame 13. There is one receiving frame 13 and two cleaning tanks 12. When in use, the two cleaning tanks 12 can be used separately. One cleaning tank 12 can be used for one cleaning, and the other cleaning tank 12 can be used for a second cleaning, which improves the cleaning effect on the cylinder and removes carbon deposits and sludge from the cylinder.

[0034] By fixing a reinforcing rib 15 to one side of the support frame 2, and stably connecting one side of the reinforcing rib 15 to the bottom of the positioning seat 31, the connection stability between the positioning seat 31 and the support frame 2 can be increased, enabling the support frame 2 to stably support the hydraulic cylinder 41.

[0035] Working principle: Currently, the common method for cleaning engine cylinders is to use ultrasonic equipment. The cylinder is placed inside the ultrasonic equipment and cleaning fluid is poured in. The cylinder is then cleaned by ultrasonic waves. However, during operation, the cylinder is lifted and placed into the cleaning tank 12 by the operator. Since the engine cylinder is heavy, manual operation is time-consuming and laborious, and it is also easy to cause back injury to the operator, affecting the use of the equipment. Therefore, this device was designed to solve this problem.

[0036] This device can use the lifting mechanism 3 to lift the cylinder body, making it easy to place it inside the cleaning tank 12 and tilt the cylinder body. This device effectively replaces manual handling, saving manpower and time. The specific operation is as follows: first, power on the device and add cleaning fluid to the inside of the cleaning tank 12. The cleaning chamber 1 used in this device is a double-tank ultrasonic cleaner, and the model can be M-800-2CF-45L, M-900-2CF-61L, etc. After adding a certain amount of cleaning fluid, place the receiving frame 13 on the ground, and first, the staff will use auxiliary tools to transport the cylinder body into the receiving frame 13.

[0037] After the cylinder body is placed into the receiving frame 13, the extension end of the hydraulic cylinder 41 pushes the connecting piece 42 to move. As the connecting piece 42 moves, it will drive the moving plate 311 to move. The movement of the moving plate 311 will change the position of the servo motor 9 and the hook 323, controlling the hook 323 to move to the outside of the cleaning box 1 and correspond to the position of the receiving frame 13. The servo motor 9 controls the winding roller 321 to rotate and releases the traction rope 322. The hook 323 can move downward and hook onto the handle 14. Then, the servo motor 9 reverses, which can drive the traction rope 322 to move upward and drive the receiving frame 13 to move upward.

[0038] When the receiving frame 13 exceeds the top of the cleaning tank 1, the telescopic end of the hydraulic cylinder 41 can retract and drive the moving plate 311 to move into the positioning seat 31, which can move the receiving frame 13 above the corresponding cleaning tank 12. Then, the servo motor 9 releases the traction rope 322, which can make the receiving frame 13 fall into the cleaning tank 12 and make the tank completely immersed in the cleaning liquid. When the switch on the cleaning tank 1 is turned on, the carbon deposits and sludge on the tank can be cleaned off using ultrasonic technology.

[0039] Finally, after the cylinder body is cleaned, the receiving frame 13 is lifted upward by the traction rope 322, so that it is lifted out of the inside of the cleaning tank 12, completely removed from the cleaning fluid, and dried. Then, the telescopic end of the hydraulic cylinder 41 extends and pushes the moving plate 311 to move again, moving the receiving frame 13 to a position outside the cleaning tank 1. At the same time, the traction rope 322 is controlled to move downward again, so that the receiving frame 13 is lowered to the ground, making it convenient for the staff to take out the cylinder body for use.

Claims

1. A cylinder cleaning device, characterized by: Including the washing tank (1), the outside of the washing tank (1) is connected with the support frame (2); The lifting mechanism (3) comprises: The positioning seat (31) is connected with one side of the support frame (2), and the inside of the positioning seat (31) is movably connected with the moving plate (311); The moving rail (32) is connected with the bottom of the moving plate (311), the position below the moving rail (32) is connected with the winding roller (321), the winding roller (321) is connected with the traction rope (322) on the winding roller (321), and one end of the traction rope (322) is fixedly connected with the hook (323); The pushing mechanism (4) is connected with the positioning seat (31), and the pushing mechanism (4) is used for pushing the moving plate (311) to move to change the position of the hook (323).

2. A cylinder washing apparatus according to claim 1, characterized in that: The pushing mechanism (4) comprises a hydraulic cylinder (41) and a connecting piece (42), the hydraulic cylinder (41) is stably installed on the outer surface of the positioning seat (31), and the telescopic end of the hydraulic cylinder (41) is connected with the connecting piece (42).

3. A cylinder washing apparatus according to claim 2, characterised in that: The connecting piece (42) comprises a horizontal plate (5) and a vertical plate (6), the vertical plate (6) is connected with the horizontal plate (5) perpendicularly, and the horizontal plate (5) is bolted with the outer surface of the moving plate (311).

4. A cylinder washing apparatus according to claim 1, characterized in that: One side of the positioning seat (31) is provided with a groove, the moving plate (311) is slidably connected with the inside of the groove, the inside of the groove is connected with a limiting block, the outer side of the moving plate (311) is connected with a stop block, and the stop block is attached with the limiting block together to limit the moving plate (311).

5. A cylinder washing apparatus according to claim 1, characterized in that: The moving rail (32) is stably installed on the bottom of the moving plate (311), the circular wheel (7) is rollingly connected on the moving rail (32), the outside of the circular wheel (7) is connected with the limiting frame (8), and the bottom of the limiting frame (8) is stably connected with the servo motor (9).

6. A cylinder washing apparatus according to claim 5, characterised in that: The output end of the servo motor (9) is connected with the circular shaft (10), the bottom of the limiting frame (8) is connected with the positioning frame (11), the circular shaft (10) is arranged through the inside of the positioning frame (11), the circular shaft (10) is rotatably connected with the inside of the positioning frame (11), and the winding roller (321) is stably connected with the outside of the circular shaft (10).

7. A cylinder washing apparatus according to claim 1, characterized in that: The washing tank (1) is connected with the washing tank (12), the inside of the washing tank (12) is connected with the receiving frame (13), and the handle (14) is installed on the outer surface of the receiving frame (13).

8. A cylinder washing apparatus according to claim 1, characterized in that: The position of one side of the support frame (2) is fixedly connected with the reinforcing rib (15), and one side of the reinforcing rib (15) is stably connected with the bottom of the positioning seat (31).

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