Casting roller structure
By adopting a water-free outer circle for the roll core, a water-filled inner hole for the roll sleeve, and copper or aluminum materials in the structure of the cast roll, combined with a screw snap-fit structure, the problem of easy scaling and clogging of the cooling water tank is solved, thus achieving rapid and uniform cooling of the cast roll and extending the life of the roll sleeve.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-03-10
AI Technical Summary
The existing cooling water tanks of cast rolls are prone to stress concentration, scaling, blockage and corrosion, which increases the cost of use and requires frequent repairs of the roll core.
The roller core has no water groove on its outer circle, but the inner hole of the roller sleeve is machined with a water groove. Copper or aluminum materials with better thermal conductivity are used. The roller sleeve is fixed and easily disassembled by combining screws and snap-fit structure, and the cooling water circulation path is optimized.
This achieves rapid and uniform cooling of the casting rolls, extends the service life of the roll sleeves, and reduces maintenance costs.
Smart Images
Figure CN223980971U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of casting and rolling, in particular to a casting and rolling roller structure. BACKGROUND
[0002] The heat exchange capacity of a casting and rolling roller plays an important role in the quality of a casting and rolling finished product roll, at present, the existing casting and rolling roller core surface has a cooling water groove, but the sharp corners of the water groove are prone to stress concentration, and the water groove is prone to scaling, blockage and rusting through long-term cooling water, and the roller core also needs to be repaired and ground when the roller sleeve is replaced, thereby increasing the use cost. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the above technical problems, the application provides a casting and rolling roller structure.
[0004] The application provides a casting and rolling roller structure, which adopts the following technical scheme:
[0005] A casting and rolling roller structure comprises a roller core, a roller sleeve is fixedly sleeved with the roller core, roller core end covers are installed on both sides of the roller core, a cooling water channel is arranged in the roller core, water outlets and water inlets are arranged on the cooling water channel, a plurality of water grooves are processed on the inner hole of the roller sleeve, water circulation cooling is performed through the water outlets and the water inlets on the cooling water channel, no water groove is arranged on the outer circle of the roller core, and the water groove is processed on the inner hole of the roller sleeve, so that the heat of the casting and rolling roller can be more rapidly and uniformly dissipated after the casting and rolling roller contacts aluminum liquid through structure optimization.
[0006] Preferably, the roller core end cover has a sleeve part sleeved on the main shaft of the roller core.
[0007] Through the sleeve part of the roller core end cover sleeved on the main shaft of the roller core, the roller sleeve can be fixed between the two roller core end covers, and the installation and fixation of the roller sleeve are facilitated.
[0008] Preferably, the roller core end cover is fixed on the roller core through a screw.
[0009] Through the above technical scheme, the roller core end cover is fixed through a screw, the roller sleeve can be fixed through the roller core end cover, and when the roller core end cover is disassembled, the roller core end cover can be disassembled only by unscrewing the screw, so that the roller core end cover can be quickly disassembled and replaced.
[0010] Preferably, the water outlets and the water inlets are arranged in parallel.
[0011] Through the above technical scheme, the water outlets and the water inlets are arranged in parallel, so that water circulation cooling is facilitated, and uniform cooling is facilitated.
[0012] Preferably, copper or aluminum material is added to the water grooves in the inner hole of the roller sleeve.
[0013] By adopting the above technical solutions, copper or aluminum materials have better thermal conductivity, and using copper or aluminum materials can facilitate the cooling of the surface of the cast roll core.
[0014] Preferably, the roller sleeve is provided with support ribs, which are distributed around the roller sleeve.
[0015] By adopting the above technical solution and setting support ribs around the roller sleeve, the structural strength of the roller sleeve can be increased, which helps to extend the service life of the roller sleeve.
[0016] Preferably, the two roller core end caps are respectively snapped onto both ends of the roller sleeve.
[0017] By adopting the above technical solution, the roller core end cover is installed by limiting and snapping through structures such as locking blocks, which facilitates the stability of the installation position of the roller core end cover.
[0018] Preferably, both ends of the roller core are provided with multiple screw holes, and the screw holes are adapted to screws.
[0019] By adopting the above technical solution, the screw hole facilitates screw thread fixing.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] By setting the outer circle of the roller core to be without water grooves, processing water grooves in the inner hole of the roller sleeve, and adding copper or aluminum material with better thermal conductivity to the inner hole of the roller sleeve, the heat can be dissipated more quickly and evenly after the casting roll comes into contact with the molten aluminum through structural optimization. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model.
[0023] Figure 2 yes Figure 1 Enlarged view of section A in the middle.
[0024] Explanation of reference numerals in the attached diagram: 1. Roller core; 2. Roller sleeve; 3. Cooling water channel; 4. Water outlet; 5. Water inlet; 6. Roller core end cap; 7. Screw; 8. Screw. Detailed Implementation
[0025] The following is in conjunction with the appendix Figures 1-2 This application will be described in further detail.
[0026] This application discloses a casting roll structure. (Refer to...) Figures 1-2A casting roll structure includes a roll core 1, a roll sleeve 2 fixedly sleeved on the outside of the roll core 1, roll core end caps 6 installed on both sides of the roll core 1, a cooling water channel 3 provided inside the roll core 1, and a water outlet 4 and a water inlet 5 provided on the cooling water channel 3. Multiple water grooves 8 are machined on the inner hole of the roll sleeve 2, and water circulation cooling is carried out through the water outlet 4 and the water inlet 5 on the cooling water channel 3. By setting that there are no water grooves on the outer circle of the roll core and water grooves are machined in the inner hole of the roll sleeve, the heat of the casting roll can be dissipated more quickly and evenly after contacting the molten aluminum.
[0027] In this utility model, the roller core end cover 6 has a sleeve portion sleeved on the main shaft of the roller core 1. The roller core end cover 6 is fixed on the roller core 1 by screws 7. Multiple screw holes are opened at both ends of the roller core 1, and the screw holes are adapted to the screws 7.
[0028] The roller core end cover is fitted onto the sleeve portion on the main shaft of the roller core, which can fix the roller sleeve between the two roller core end covers, making it easy to install and fix the roller sleeve. The roller core end cover is fixed by screws, which makes it easy to fix the roller sleeve through the roller core end cover. When disassembling, the roller core end cover can be removed simply by unscrewing the screws, which makes it easy to quickly disassemble and replace the roller core end cover.
[0029] In this invention, the outlet 4 and the inlet 5 are arranged in parallel, and the water inlet and outlet are parallel, so that the water inlet and outlet are circulated for cooling.
[0030] In this invention, copper or aluminum material is added to the water tank 8 inside the roller sleeve 2; copper or aluminum material has better thermal conductivity, and using copper or aluminum material can facilitate the cooling of the surface of the cast roll core.
[0031] In this invention, the roller sleeve 2 is provided with supporting ribs, which are distributed around the roller sleeve 2. By providing supporting ribs around the roller sleeve, the structural strength of the roller sleeve can be increased, which helps to extend the service life of the roller sleeve.
[0032] In this utility model, two roller core end caps 6 are respectively snapped onto both ends of the roller sleeve 2. The roller sleeve 2 is limited by the two roller core end caps 6, which facilitates the installation and disassembly of the roller sleeve 2. The roller core end caps are limited and snapped on by structures such as snap blocks, which facilitates the stability of the installation position of the roller core end caps.
[0033] The working principle of a casting roll structure in this application is as follows: water circulation cooling is carried out through the outlet 4 and inlet 5 on the cooling water channel 3. By setting the outer circle of the roll core to be without water grooves, water grooves are processed in the inner hole of the roll sleeve, and copper or aluminum material with better thermal conductivity is added to the inner hole of the roll sleeve, the heat can be dissipated more quickly and evenly after the casting roll comes into contact with the aluminum liquid through structural optimization.
[0034] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A cast roll structure, characterized by: The utility model provides a kind of cooling roll, including roller core (1), the roller core (1) is fixedly sleeved with roller sleeve (2), roller core end cover (6) is installed in the both sides of roller core (1), the roller core (1) is provided with cooling water channel (3) inside, and water outlet (4) and water inlet (5) are provided on cooling water channel (3), the inner hole of roller sleeve (2) is processed with multiple water tank (8).
2. A roll structure according to claim 1, wherein: The roller core end cover (6) has a sleeve portion that is sleeved on a main shaft of the roller core (1).
3. A roll structure according to claim 1, wherein: The roller core end cover (6) is fixed on the roller core (1) by screws (7).
4. A roll structure according to claim 1, wherein: The water outlet (4) and the water inlet (5) are arranged in parallel.
5. A roll structure according to claim 1, wherein: The water tank (8) in the inner hole of the roller sleeve (2) is additionally provided with copper or aluminum material.
6. A roll structure according to claim 1, wherein: The roller sleeve (2) is provided with support ribs, which are distributed around the roller sleeve (2).
7. A roll structure according to claim 1, wherein: The two roller core end covers (6) are respectively clamped at the two ends of the roller sleeve (2).
8. A roll structure according to claim 3, wherein: The roller core (1) is provided with a plurality of screw holes at the two ends, and the screw holes are adapted to the screws (7).