Automatic cutting machine for nichrome heating wire
By designing a limit rod and a cooling box, and combining the control of the lifting frame and contact block, the problems of material deviation and high temperature in the automatic cutting machine for nickel-chromium alloy heating wire are solved, achieving precise cutting and safe conveying, reducing false triggering and waste residue adhesion, and improving cutting efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2026-03-10
AI Technical Summary
Existing automatic cutting machines for nickel-chromium alloy heating wires are prone to deviation during material conveying, resulting in incomplete cutting. High-temperature transmission affects material conveying, and mechanical trigger buttons are prone to accidental triggering or failure.
It employs a combination of limit rods and input rollers, uses a cooling box for cooling, controls cutting with contact blocks, and achieves precise cutting through the cooperation of a lifting frame and heating wires, reducing positional deviation and the impact of high temperature.
It improves the accuracy and safety of material cutting, reduces the impact of high temperature on conveying, reduces the possibility of false triggering and failure, and improves the waste collection effect.
Smart Images

Figure CN223981115U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to nickel chromium alloy cutting technical field especially relates to a kind of nickel chromium alloy electric heating wire automatic cutting machine. BACKGROUND
[0002] Nickel chromium alloy electric heating wire is a kind of common high resistance electric heating material, mainly by nickel and chromium, and nickel chromium alloy electric heating wire contains high resistivity and is suitable as resistance heating element.
[0003] The Chinese patent with patent publication number CN222077848U discloses a kind of nickel chromium alloy electric heating wire automatic cutting machine, device is transported to object by feed roller and discharge roller, heating wire is lifted and cut using trigger button, the position of trigger button is conveniently adjusted by chute, the effect of cutting different long and short materials is achieved, the device is simple in structure, it is convenient to run, but in the process of moving material by feed roller and discharge roller, the position of material is prone to deviation, heating wire does not touch bottom in the process of cutting, which leads to the possibility that material can only be cut half, and heating wire cutting can generate extremely high temperature, when heating wire is close to workbench, high temperature can be transferred, workbench can absorb heat, when heat is too high, material conveying is prone to be affected, and mechanical trigger button is prone to false triggering or failure due to uneven material impact force, therefore, a kind of nickel chromium alloy electric heating wire automatic cutting machine is presented. SUMMARY
[0004] The utility model aims at solving the shortcomings in the prior art, and proposes a kind of nickel chromium alloy electric heating wire automatic cutting machine.
[0005] To achieve the above object, the utility model adopts the following technical scheme:
[0006] A kind of nickel chromium alloy electric heating wire automatic cutting machine, including device ontology, the side of device ontology is equipped with input roller, the outer side of input roller is connected with limit disc, the upper side of input roller is provided with limit rod, limit rod is installed with pressure disc, support frame is installed on device ontology, the side of support frame is movably connected with lifting frame, the bottom side of lifting frame is provided with collection frame, cooling box is installed on the two sides of collection frame, the other side of device ontology is provided with output roller, and movable frame is arranged on the upper side of output roller.
[0007] Preferably, the input roller and the output roller are respectively installed on the two ends of the device body, the two ends of the input roller are movably connected with the limit disc, a plurality of positioning holes are arranged on the two ends of the input roller, the limit disc is screw-connected in the positioning hole, the input roller is an electric control roller, and the output roller is consistent with the structure of the input roller.
[0008] Preferably, two adjusting shells are symmetrically installed on the main body of the device, and each adjusting shell is provided with a threaded rotating rod. An adjusting block is threadedly connected to the outer side of the threaded rotating rod. The two ends of the limiting rod are rotatably connected between the two adjusting blocks. Multiple pressure plates are provided and arranged on the outer surface of the limiting rod. The pressure plates are rubber plates.
[0009] Preferably, two support frames are symmetrically arranged, and a first motor is installed on the top of each support frame. A lead screw is installed on the output end of each first motor. The two ends of the lifting frame are respectively threaded to the lead screws on both sides, and a heating wire is installed on the bottom surface of the lifting frame.
[0010] Preferably, the device body has a cutting groove, and cooling boxes are provided on the inner walls on both sides of the cutting groove. A gap is left between the two cooling boxes, and the collection rack is placed in the cooling boxes and the gap. The screws at both ends of the collection rack are installed on the device body.
[0011] Preferably, a cooler is installed on the bottom side of the device body, a circulating pump is installed inside the cooler, and cooling pipes are connected between both sides of the cooler and the two ends of the cooling box, and coolant flows inside the cooling box.
[0012] Preferably, an adjustment groove is provided on the top surface of the tail end of the device body, the two ends of the movable frame are connected to the movable frame, two first cylinders are also installed on the tail end of the device body, the telescopic ends of the first cylinders are connected to the two ends of the movable frame, a controller is installed on the top surface of the movable frame, a movable groove is provided in the movable frame, a contact block is connected to the movable groove by a spring, a contact head is provided on the bottom side of the controller, and the top surface of the contact block is pressed and connected to the contact head.
[0013] The beneficial effects of this utility model are:
[0014] This solution reduces the possibility of material displacement during conveying by using the input roller and limit rod. The collection rack collects impurities generated during cutting, and the cooling box cools the collection rack and its surroundings, reducing the impact of high temperatures from the heating wire. The contact block allows the material to contact the contact head through compression, thereby controlling the cutting effect and reducing the possibility of false triggering and failure.
[0015] This solution reduces the possibility of material displacement during transportation, decreases the possibility of the heating wire continuously transferring temperature to the device body and affecting the material transportation, improves the collection effect of waste residue during the cutting process, avoids sticking to high-temperature areas, and also improves the contact cutting effect of the device, avoiding the possibility of accidental contact and failure. Attached Figure Description
[0016] Figure 1This is a schematic diagram of the front structure of an automatic cutting machine for nickel-chromium alloy heating wire proposed in this utility model;
[0017] Figure 2 This is a schematic diagram of the rear structure of an automatic cutting machine for nickel-chromium alloy heating wire proposed in this utility model;
[0018] Figure 3 This is a schematic diagram of the main structure of an automatic cutting machine for nickel-chromium alloy heating wire proposed in this utility model;
[0019] Figure 4 This is a side view of the automatic cutting machine for nickel-chromium alloy heating wire proposed in this utility model.
[0020] Figure 5 for Figure 4 A schematic diagram of the structure of part A;
[0021] Figure 6 This is a structural diagram of the collection rack section.
[0022] In the diagram: 1. Device body; 2. Input roller; 3. Limiting rod; 4. Adjusting shell; 5. Pressure plate; 6. Positioning hole; 7. Limiting plate; 8. Support frame; 9. First motor; 10. Cooling pipe; 11. Collection rack; 12. Lifting frame; 13. First cylinder; 14. Movable frame; 15. Output roller; 16. Controller; 17. Cooler; 18. Heating wire; 19. Cooling box; 20. Contact head; 21. Contact block. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Example: Refer to Figures 1-6An automatic cutting machine for nickel-chromium alloy heating wire includes a device body 1. An input roller 2 is mounted on one side of the device body 1, with a limiting plate 7 connected to the outer side of the input roller 2. A limiting rod 3 is provided on the upper side of the input roller 2, and a pressure plate 5 is mounted on the limiting rod 3. A support frame 8 is mounted on the device body 1, with a lifting frame 12 movably connected to one side of the support frame 8. A collecting frame 11 is provided on the bottom side of the lifting frame 12, and cooling boxes 19 are mounted on both sides of the collecting frame 11. An output roller 15 is provided on the other side of the device body 1, with a movable frame 14 mounted on the upper side of the output roller 15. The input roller 2 and output roller 15 are respectively mounted on both ends of the device body 1 to move the material. Limiting plates 7 are movably connected to both ends of the input roller 2, and multiple positioning holes 6 are arranged on both ends of the input roller 2. The limiting plates 7 are screwed into the positioning holes 6 to limit the conveying of materials of different widths, reducing material deviation. The input roller 2 is an electrically controlled rotating roller, and the output roller 15 has the same structure as the input roller 2.
[0025] Specifically, two adjusting shells 4 are symmetrically installed on the main body 1 of the device. Each adjusting shell 4 is provided with a threaded rotating rod. An adjusting block is threadedly connected to the outside of the threaded rotating rod. The two ends of the limiting rod 3 are rotatably connected between the two adjusting blocks. Multiple pressure plates 5 are provided and arranged on the outer surface of the limiting rod 3. The pressure plates 5 are rubber plates.
[0026] Furthermore, there are two symmetrical support frames 8, and a first motor 9 is installed on the top of each of the two support frames 8. A lead screw is installed on the output end of each first motor 9. The two ends of the lifting frame 12 are respectively threaded to the lead screws on both sides. A heating wire 18 is installed on the bottom surface of the lifting frame 12.
[0027] Furthermore, the device body 1 is provided with a cutting groove to facilitate the complete cutting of the material by the heating wire 18 and avoid the situation where the material is not cut to the bottom. Cooling boxes 19 are provided on the inner walls on both sides of the cutting groove to cool the area around the heating wire 18 during cutting. A gap is left between the two cooling boxes 19, and the collection rack 11 is placed in the cooling box 19 and the gap. The screws at both ends of the collection rack 11 are installed on the device body 1 for easy disassembly and cleaning.
[0028] In this embodiment, a cooler 17 is installed on the bottom side of the device body 1. A circulation pump is installed inside the cooler 17. Cooling pipes 10 are connected between both sides of the cooler 17 and both ends of the cooling box 19 to achieve the effect of circulating cooling. Cooling liquid flows inside the cooling box 19.
[0029] An adjustment groove is provided on the top surface of the tail end of the device body 1. The two ends of the movable frame 14 are connected to the movable frame 14. Two first cylinders 13 are also installed on the tail end of the device body 1. The telescopic ends of the first cylinders 13 are connected to the two ends of the movable frame 14 and act to adjust the cutting length. A controller 16 is installed on the top surface of the movable frame 14. A movable groove is provided inside the movable frame 14. A spring is connected to a contact block 21 in the movable groove. The lifting and lowering control of the heating wire 18 is completed by the extrusion of the object. A contact head 20 is provided on the bottom side of the controller 16. The top surface of the contact block 21 is pressed and connected to the contact head 20.
[0030] Working principle: When cutting is required, adjust the limiting plate 7 to a position that matches the width of the material, and then put the material in from the input roller 2. The input roller 2 will continuously convey the material forward, and the pressure plate 5 will continuously press the material firmly onto the device body 1. As the material continues to move forward, when it reaches the bottom side of the movable frame 14, the material will squeeze the contact block 21 upward. When it contacts the contact head 20, the controller 16 will control the first motor 9 to move downward, and at the same time control the input roller 2 to stop. During the descent of the lifting frame 12, the heating wire 18 will cut the material until the heating wire 18 moves into the cutting groove. During this process, impurities generated during cutting will fall into the collection rack 11. The cooling box 19 will continuously reduce the temperature around the collection rack 11. After cutting is completed, the lifting frame 12 will return to its original position, and the output roller 15 will be controlled to rotate to remove the cut material. When it is removed, the contact block 21 will reset, and the input roller 2 will be controlled to rotate again. The above operation can be repeated.
[0031] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0032] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A machine for automatic cutting of nichrome heating wire, characterized in that, The utility model relates to a kind of device for the production of rubber sheet, including: Device body (1), one side of the device body (1) is equipped with input roller (2), the outer side of the input roller (2) is connected with limiting disc (7), the upper side of the input roller (2) is provided with limiting rod (3), limiting rod (3) is equipped with pressure plate (5), the device body (1) is equipped with support frame (8), one side of support frame (8) is movably connected with lifting frame (12), the bottom side of lifting frame (12) is provided with collection frame (11), and cooling box (19) is installed on the two sides of collection frame (11), the other side of the device body (1) is provided with output roller (15), and the upper side of output roller (15) is provided with movable frame (14).
2. The automatic cutting machine for electric heating wire of nickel-chromium alloy according to claim 1, characterized in that, The input roller (2) and output roller (15) are respectively installed on the two ends of the device body (1), the two ends of the input roller (2) are movably connected with the limiting disc (7), a plurality of positioning holes (6) are arranged on the two ends of the input roller (2), the limiting disc (7) is screw-connected in the positioning hole (6), and the input roller (2) is an electric control roller, and the output roller (15) is consistent with the structure of the input roller (2).
3. The automatic cutting machine for electric heating wire of nickel-chromium alloy according to claim 2, characterized in that, The device body (1) is symmetrically equipped with two adjusting shells (4), and a threaded rotating rod is arranged in the adjusting shell (4), the outer side of the threaded rotating rod is screw-connected with an adjusting block, the two ends of the limiting rod (3) are rotatably connected between the two adjusting blocks, and the pressure plate (5) is arranged on the outer surface of the limiting rod (3), and the pressure plate (5) is a rubber disc.
4. The automatic cutting machine for electric heating wire of nickel-chromium alloy according to claim 3, characterized in that, The support frame (8) is symmetrically provided with two, and the top of the two support frames (8) is equipped with first motor (9), and the output end of the first motor (9) is equipped with screw rod, the two ends of the lifting frame (12) are respectively screw-connected on the screw rod on the two sides, and the bottom surface of the lifting frame (12) is equipped with heating wire (18).
5. The automatic cutting machine for electric heating wire of nickel-chromium alloy according to claim 4, characterized in that, The device body (1) is provided with a cutting groove, and the inner wall on the two sides of the cutting groove is provided with cooling box (19), and the gap is left between the two cooling boxes (19), the collection frame (11) is placed in the cooling box (19) and the gap, and the two ends of the collection frame (11) are screw-mounted on the device body (1).
6. The automatic cutting machine for electric heating wire of nickel-chromium alloy according to claim 5, characterized in that, The bottom side of the device body (1) is equipped with cooler (17), and the circulating pump is arranged in the cooler (17), and the cooling pipe (10) is connected between the two sides of the cooler (17) and the two ends of the cooling box (19), and the cooling liquid flows in the cooling box (19).
7. The automatic cutting machine for electric heating wire of nickel-chromium alloy according to claim 6, characterized in that, The top surface of the tail end of the device body (1) is provided with an adjusting groove, both ends of the movable frame (14) are connected in the movable frame (14), two first air cylinders (13) are further installed on the tail end of the device body (1), the telescopic ends of the first air cylinders (13) are connected on both ends of the movable frame (14), a controller (16) is installed on the top surface of the movable frame (14), a movable groove is arranged in the movable frame (14), a contact block (21) is spring-connected in the movable groove, a contact head (20) is arranged on the bottom side of the controller (16), and the top surface of the contact block (21) is press-connected on the contact head (20).
Citation Information
Patent Citations
Automatic cutting machine for nichrome heating wire
CN222077848U