Sheet metal shearing equipment

Abstract

Sheet metal shearing equipment comprises a disc shearing machine. A cleaning mechanism for cleaning the cutter head is arranged outside the disc shearing machine box body; the cleaning mechanism comprises a felt used for cleaning the cutting edge of the cutterhead and a dust cover used for collecting residues falling when the felt cleans the cutting edge of the cutterhead; an air blowing nozzle and an air pipe which are used for blowing residues falling into the upper dust cover to an outlet of the upper dust cover are arranged on the inlet side of the dust cover; a dust suction pipeline for sucking residues out of the upper dust cover is arranged at the outlet of the dust cover; the upper dust cover is in a cuboid shape, and an upper felt assembling hole is formed in the top face of the upper dust cover. A cutter shaft receding opening is formed in the dustproof cover. According to the metal plate shearing equipment, the cleaning mechanism is arranged, so that the problem that the service life of a cutting edge is short due to the fact that the cutting edge of the disc shear generates high temperature and is not easy to clean during working is effectively solved, the effect of cooling and cleaning the cutting edge is achieved, and the service life of the cutting edge is prolonged.

Description

Technical Field

[0001] This utility model relates to a metal sheet shearing device. Background Technology

[0002] As customers demand higher efficiency from equipment, they also require longer blade lifespans. Spare parts replacement also needs to be simple and efficient. The short lifespan of disc shear blades has long been a problem for users. The earliest method involved simply wiping the blade edge with felt to clean strip debris. The main problem was that this method was ineffective at removing debris from the blade, and the high temperatures generated during operation meant that some debris would adhere to the felt while others would still fall onto the blade. Debris adhering to the blade not only affects the shearing quality but also shortens the blade's lifespan. Summary of the Invention

[0003] The purpose of this invention is to overcome the above-mentioned shortcomings of the prior art and to provide a metal sheet shearing device.

[0004] The technical solution adopted by this utility model is as follows: a metal sheet shearing device, including a disc shear; the disc shear includes a housing and a shearing assembly disposed in the housing; the shearing assembly includes an upper cutter shaft and a lower cutter shaft; the upper cutter shaft is provided with an upper cutter disc and an upper cutter pad; the lower cutter shaft is provided with a lower cutter disc and a lower cutter pad; the housing is provided with an upper cleaning mechanism for cleaning the upper cutter disc and a lower cleaning mechanism for cleaning the lower cutter disc; the upper cleaning mechanism includes an upper felt for cleaning the blades of the upper cutter disc and an upper dust cover for collecting and processing the residue that falls off the upper felt when cleaning the blades of the upper cutter disc; the upper felt is connected to the housing via a pressing mechanism for pressing the upper felt tightly against the blades; the upper dust cover inlet side is provided with an air nozzle and an air pipe for blowing the residue that falls into the upper dust cover to the upper dust cover outlet; the upper dust cover outlet is provided with a suction pipe for sucking the residue out of the upper dust cover; the upper dust cover is rectangular in shape, and the top surface of the upper dust cover is provided with Upper felt mounting holes; cutter shaft clearance openings are provided on the front and bottom surfaces of the upper dust cover, with the edge of the opening on the front of the upper dust cover being arc-shaped, and the diameter of the arc being 1±0.2mm larger than the outer diameter of the upper cutter pad; the lower cleaning mechanism includes a lower felt for cleaning the lower cutter disc blades and a lower dust cover for collecting residues dropped by the lower felt during cleaning of the lower cutter disc blades; the lower felt is connected to the housing via a pressing mechanism for pressing the lower felt against the blades; the lower dust cover The inlet side is equipped with an air nozzle and air pipe for blowing the residue that falls into the lower dust cover to the outlet of the lower dust cover; the outlet of the lower dust cover is equipped with a dust suction pipe for sucking the residue out of the lower dust cover; the lower dust cover is rectangular in shape, and the bottom surface of the lower dust cover is provided with a lower felt assembly hole; cutter shaft clearance openings are opened on the front and top surfaces of the lower dust cover, and the edge of the opening on the front surface of the lower dust cover is arc-shaped, and the diameter of the arc is 1±0.2mm larger than the outer diameter of the lower cutter disc.

[0005] The upper dust cover is fixed to the upper side of the upper cutter shaft on the outside of the housing with screws; the lower dust cover is fixed to the lower side of the lower cutter shaft on the outside of the housing with screws.

[0006] The upper felt is located at the top of the upper cutter head; the lower felt is located at the bottom of the lower cutter head.

[0007] The box is equipped with an oil cup and oil delivery pipes for conveying the cleaning oil in the oil cup to the upper and lower felt respectively.

[0008] The oil cup is mounted on the upper part of the box via an oil cup bracket.

[0009] The oil filling cup is a needle valve type oil filling cup.

[0010] The pressing mechanism includes a rotating shaft connected to the housing, a rotating shaft sleeve rotating on the rotating shaft, and a tension spring for pulling the rotating shaft sleeve to rotate so that the upper / lower felt is pressed against the blade; the upper / lower felt is connected to the rotating shaft sleeve via a connecting rod.

[0011] The rotating shaft sleeve is equipped with a second connecting rod; one end of the tension spring is connected to the housing, and the other end is connected to the second connecting rod.

[0012] The cutter shaft clearance opening on the bottom surface of the upper dust cover has a convex shape at the edge; the cutter shaft clearance opening on the top surface of the lower dust cover also has a convex shape at the edge.

[0013] The external end of the suction pipe is connected to a suction device.

[0014] The metal sheet shearing device provided by this utility model effectively solves the problem of short blade life caused by high temperature and difficulty in cleaning the disc shear blade during operation by setting up upper and lower cleaning mechanisms. It achieves the effect of cooling and cleaning the blade, thereby increasing the blade life. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present invention.

[0016] Figure 2 This is a side view of the structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the structure of the dust cover.

[0018] In the diagram: 1. Housing; 2. Shaft; 3. Shaft sleeve; 4. Tension spring; 5. Upper felt; 6. Oil supply pipe; 7. Oil cup bracket; 8. Needle valve type oil cup; 9. Air pipe; 10. Air nozzle; 11. Upper dust cover; 12. Dust suction pipe; 13. Upper cutter hydraulic nut; 14. Upper cutter disc; 15. Upper cutter pad; 16. Upper cutter shaft; 17. Lower cutter hydraulic nut; 18. Lower cutter pad; 19. Lower cutter disc; 20. Lower cutter shaft; 21. Lower dust cover. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0020] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0021] Please see Figures 1-3 The metal sheet shearing equipment provided by this utility model includes a disc shear. The disc shear includes a housing 1 and a shearing assembly disposed within the housing. The shearing assembly includes an upper cutter shaft 16 and a lower cutter shaft 20. The upper cutter shaft 16 is provided with an upper cutter disc 14 and an upper cutter pad 15. The lower cutter shaft 20 is provided with a lower cutter disc 19 and a lower cutter pad 18.

[0022] The housing 1 is equipped with an upper cleaning mechanism for cleaning the upper cutter head and a lower cleaning mechanism for cleaning the lower cutter head.

[0023] The upper cleaning mechanism includes an upper felt 5 for cleaning the upper blade of the cutter head and an upper dust cover 11 for collecting and processing residues that fall off the upper felt 5 during cleaning of the upper blade. The upper dust cover is 400mm long, 145mm wide, and 75mm high. The upper felt 5 is connected to the housing 1 via a clamping mechanism for pressing the upper felt 5 against the blade. The clamping mechanism includes a rotating shaft 2 connected to the housing 1, a rotating shaft sleeve 3 rotating on the rotating shaft 2, and a tension spring 4 for pulling the rotating shaft sleeve 3 to rotate so that the upper felt is pressed against the blade. The upper felt is connected to the rotating shaft sleeve 3 via a connecting rod. A second connecting rod is provided on the rotating shaft sleeve 3, and one end of the tension spring 4 is connected to the housing 1, and the other end is connected to the connecting rod. The inlet side of the upper dust cover 11 is provided with an air nozzle 10 and an air pipe 9 for blowing the residues that fall into the upper dust cover 11 to the outlet of the upper dust cover 11. A suction pipe 12 is provided at the outlet of the upper dust cover 11 for sucking out residue. The upper dust cover 11 is rectangular in shape, and the top surface of the upper dust cover 11 has an upper felt mounting hole. During operation, the upper felt 5 passes through the upper felt mounting hole and is pressed against the outer edge of the upper cutter disc.

[0024] The lower cleaning mechanism is similar in structure to the upper cleaning mechanism, including a lower felt for cleaning the lower cutter head blades and a lower dust cover 21 for collecting residue that falls off the lower felt during cleaning. The lower dust cover 21 is 400mm long, 170mm wide, and 75mm high. The lower felt is connected to the housing 1 via a clamping mechanism for pressing the lower felt against the blades. The clamping mechanism includes a rotating shaft 2 connected to the housing 1, a rotating shaft sleeve 3 rotating on the rotating shaft 2, and a tension spring 4 for pulling the rotating shaft sleeve 3 to rotate so that the lower felt is pressed against the blades. The lower felt is connected to the rotating shaft sleeve 3 via a connecting rod. A second connecting rod is provided on the rotating shaft sleeve 3, and one end of the tension spring 4 is connected to the housing 1, and the other end is connected to the connecting rod. An air nozzle and an air pipe are provided on the inlet side of the lower dust cover for blowing residue that falls into the lower dust cover to the outlet of the lower dust cover. A suction pipe is provided at the outlet of the lower dust cover to remove residue. The lower dust cover is rectangular in shape, and the bottom surface of the lower dust cover has a lower felt mounting hole. During operation, the lower felt passes through the lower felt mounting hole and is pressed against the cutting edge of the inner side of the lower cutter disc.

[0025] Cutter shaft clearance openings are provided on the front and bottom surfaces of the upper dust cover 11. The edge of the opening on the front surface of the upper dust cover 11 is arc-shaped 1101, and the diameter of the arc 1101 is 1 mm larger than the outer diameter of the upper cutter pad 15. The edge of the opening on the bottom surface of the upper dust cover 11 is convex in shape. Cutter shaft clearance openings are provided on the front and top surfaces of the lower dust cover. The edge of the opening on the front surface of the lower dust cover is arc-shaped, and the diameter of the arc 1101 is 1 mm larger than the outer diameter of the lower cutter disc 19. The edge of the opening on the top surface of the lower dust cover is convex in shape.

[0026] The housing 1 is equipped with a needle valve type oil cup 8 and an oil delivery pipe 6 for conveying the cleaning oil in the oil cup 8 to the upper felt and the lower felt respectively. The oil cup 8 is mounted on the upper part of the housing 1 via an oil cup bracket 7.

[0027] When installing the upper cleaning mechanism, first drill threaded holes at suitable positions on the disc scissor box 1. Install the rotating shaft 2 first, then fix the rotating shaft sleeve 3 to the rotating shaft with nuts. Connect a tension spring 4 to one end of the rotating shaft sleeve and an upper felt 5 to the other end. One side of the upper felt 5 is connected to the oil supply pipe 6, and the other side contacts the outer edge of the upper cutter disc. Drill holes on the side of the cutter box 1 to install the oil cup bracket 7. Install two needle valve type oil cups 8 on the oil cup bracket 7. Fix the upper dust cover 11 above the blade with screws. Install an air pipe 9 and an air nozzle 10 on the inlet side of the upper dust cover 11, and install a suction pipe 12 on the outlet side. A vacuum cleaner is connected to the outer end of the suction pipe 12. The lower cleaning mechanism is installed in the same way.

[0028] During normal operation, cleaning oil is injected into the upper cleaning mechanism via the needle valve-type oil cup 8 and flows into the upper felt 5 through the oil supply pipe 6, thus immersing the upper felt 5 in cleaning oil. The upper felt 5 is installed on one side of the rotating shaft sleeve 3, which rotates around the rotating shaft 2. The other side of the rotating shaft sleeve 3 is connected to a tension spring 4, which is fixed to the tool box. The tension spring 4 generates tension through deformation, causing the rotating shaft sleeve 3 to rotate and contact the upper felt 5 with the cutting edge of the upper tool disc. When the cutting edge contacts the upper felt 5 during operation, it can clean the residue at the cutting edge. The residue falls through the upper felt 5 into the upper dust cover 11. The upper dust cover 11's inlet side is blown to the outlet side by the air nozzle 10. The upper felt 5 also cools the cutting edge. The suction pipe 12 on the outlet side of the upper dust cover 11 sucks the blown residue out of the upper dust cover 11. The lower cleaning mechanism operates in the same way as the upper cleaning mechanism.

[0029] The above description is only an exemplary embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A metal sheet shearing apparatus characterized by comprising: The utility model provides a disc shearing machine, the disc shearing machine comprises a box body, a shearing assembly arranged on the box body, the shearing assembly comprises an upper cutter shaft and a lower cutter shaft, the upper cutter shaft is provided with an upper cutter disc and an upper cutter pad, and the lower cutter shaft is provided with a lower cutter disc and a lower cutter pad; The box body is externally provided with an upper cleaning mechanism for cleaning the upper cutter disc and a lower cleaning mechanism for cleaning the lower cutter disc; The upper cleaning mechanism comprises an upper felt for cleaning the cutting edge of the upper cutter disc and an upper dust cover for collecting and processing residues falling during the cleaning of the cutting edge of the upper cutter disc by the upper felt, the upper felt is connected to the box body through a pressing mechanism for pressing the upper felt against the cutting edge, the upper dust cover is provided at the inlet side with an air blowing nozzle and an air pipe for blowing the residues falling into the upper dust cover to the outlet of the upper dust cover, the outlet of the upper dust cover is provided with a dust suction pipe for sucking the residues out of the upper dust cover, the upper dust cover is in the shape of a cuboid, the top surface of the upper dust cover is provided with an upper felt assembly hole, the cutter shaft accommodation openings are arranged on the front surface and the bottom surface of the upper dust cover, the opening edge on the front surface of the upper dust cover is in the shape of an arc, and the diameter of the arc is 1±0.2 mm larger than the outer diameter of the upper cutter pad. The lower cleaning mechanism comprises a lower felt for cleaning the cutting edge of the lower cutter disc and a lower dust cover for collecting residues falling during the cleaning of the cutting edge of the lower cutter disc by the lower felt, the lower felt is connected to the box body through a pressing mechanism for pressing the lower felt against the cutting edge, the inlet side of the lower dust cover is provided with an air blowing nozzle and an air pipe for blowing the residues falling into the lower dust cover to the outlet of the lower dust cover, the outlet of the lower dust cover is provided with a dust suction pipe for sucking the residues out of the lower dust cover, the lower dust cover is in the shape of a cuboid, the bottom surface of the lower dust cover is provided with a lower felt assembly hole, the cutter shaft accommodation openings are arranged on the front surface and the top surface of the lower dust cover, the opening edge on the front surface of the lower dust cover is in the shape of an arc, and the diameter of the arc is 1±0.2 mm larger than the outer diameter of the lower cutter disc.

2. The metal plate shearing apparatus according to claim 1, characterized by: The upper dust cover is fixed on the upper side of the upper cutter shaft outside the box body through a screw, and the lower dust cover is fixed on the lower side of the lower cutter shaft outside the box body through a screw.

3. The metal plate shearing apparatus according to claim 2, characterized by: The upper felt is arranged on the top of the upper cutter disc, and the lower felt is arranged on the bottom of the lower cutter disc.

4. The metal plate shearing apparatus according to claim 1, characterized by: The box body is provided with an oil cup and an oil delivery pipe for delivering the cleaning oil in the oil cup to the upper felt and the lower felt respectively.

5. The metal plate shearing apparatus according to claim 4, wherein: The oil cup is arranged on the upper part of the box body through an oil cup support.

6. The metal plate shearing apparatus according to claim 4, wherein: The oil cup is a needle valve type oil cup.

7. The metal plate shearing apparatus according to claim 1, characterized by: The pressing mechanism comprises a rotating shaft connected to the box body, a rotating shaft sleeve sleeved on the rotating shaft, and a tension spring for rotating the rotating shaft sleeve to press the upper felt / lower felt against the cutting edge, and the upper felt / lower felt is connected to the rotating shaft sleeve through a connecting rod.

8. The metal plate shearing apparatus according to claim 7, wherein: One end of the tension spring is connected to the box body, and the other end is connected to the connecting rod.

9. The metal plate shearing apparatus according to claim 1, characterized by: The cutter shaft accommodation opening edge on the bottom surface of the upper dust cover is in the shape of a convex character, and the cutter shaft accommodation opening edge on the top surface of the lower dust cover is in the shape of a convex character.

10. The metal plate shearing apparatus according to claim 1, characterized by: The outer end of the dust suction pipe is connected with a dust suction device.

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