Welding gun adjusting mechanism of laser-arc hybrid welding equipment
By adopting a combination design of adjustment and clamping components in the laser-arc hybrid welding equipment, the problem of displacement caused by uneven clamping force during multi-directional adjustment of the welding torch is solved, achieving high-precision positioning and stable clamping of the welding torch, and improving welding quality and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-10
AI Technical Summary
Existing laser-arc hybrid welding equipment's welding torch adjustment mechanism is prone to displacement due to uneven clamping force distribution when holding welding torches of different sizes, affecting welding path deviation and making it difficult to maintain stability and accuracy when adjusting in multiple directions.
The design employs a combination of adjustment and clamping components, including a vertically movable plate and a horizontally mounting plate. Combined with a motor-driven screw lifting and push rod movement, along with an elastic clamping plate and a reverse threaded screw, it achieves high-precision position adjustment and stable clamping of the welding torch.
It achieves high-precision positioning and stable clamping of the welding torch during multi-directional adjustment, ensuring the synergy between the laser and the electric arc heat source, improving the accuracy of the welding trajectory and the stability of the welding process, and adapting to the dynamic adaptability of welding torches of different sizes.
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Figure CN223981314U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of welding equipment accessories, specifically a welding torch adjustment mechanism for laser-arc hybrid welding equipment. Background Technology
[0002] Laser-arc hybrid welding technology combines the advantages of laser welding and arc welding, which can significantly improve welding efficiency and quality. It has become an important processing method in aerospace, shipbuilding and other fields. In this technology, the positional accuracy of the welding torch directly affects the synergistic effect of the composite heat source. Therefore, the welding torch adjustment mechanism is one of the core components of the equipment. Existing laser-arc hybrid welding equipment is usually equipped with a welding torch adjustment mechanism, which realizes the vertical and horizontal position adjustment of the welding torch through a multi-directional displacement device and uses a clamping structure to fix the welding torch.
[0003] Currently, conventional welding torch adjustment mechanisms often rely on a single-direction clamping structure or manual adjustment device when clamping welding torches of different sizes. This can easily cause the welding torch to deviate during the combined vertical and horizontal adjustment process due to uneven distribution of clamping force. Especially when the welding torch adjustment mechanism is simultaneously adjusting in multiple directions, the existing clamping device is difficult to dynamically adapt to changes in the position of the welding torch. It is easy to cause welding path deviation due to unstable contact between the clamping surface and the welding torch, which seriously affects the synergistic effect of the composite heat source and the quality of weld formation.
[0004] In view of this, a welding torch adjustment mechanism for laser-arc hybrid welding equipment is proposed. Utility Model Content
[0005] The purpose of this invention is to solve the problem that traditional laser-arc hybrid welding equipment is inconvenient to adjust when adapting to welding torches of different sizes and models, and to provide a welding torch adjustment mechanism for laser-arc hybrid welding equipment.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a laser-arc hybrid welding equipment welding torch adjustment mechanism, comprising a mounting base and a bracket fixedly connected to the mounting base, and further comprising:
[0007] An adjusting component is provided on the mounting base, comprising a movable plate that moves vertically relative to the mounting base and a mounting plate that moves horizontally relative to the movable plate. The mounting plate has a mounting groove for mounting a welding torch. The adjusting component is used to adjust the position of the welding torch in the vertical and horizontal directions.
[0008] A clamping component is disposed on the mounting plate. It includes two first clamping plates that are elastically disposed on the two side walls of the mounting groove by springs, and two second clamping plates that are slidably disposed on the top and bottom of the mounting groove. The clamping component is used to clamp welding torches of different sizes to cooperate with the adjustment component for adjustment.
[0009] Preferably, a first slide rod is fixedly connected to the bracket, the first slide rod passes through the movable plate, a first motor is fixedly connected to the bottom of the bracket, a first screw is fixedly connected to the output end of the first motor, the top of the first screw is rotatably connected to the bracket, and a first screw sleeve is connected to the first screw through a ball screw thread, the first screw sleeve being fixedly connected to the movable plate.
[0010] Preferably, a first slider with a cross-section in the shape of a cross is fixedly connected to the mounting plate, a first groove adapted to the size of the first slider is provided on the movable plate, and an electric push rod is fixedly connected to the bottom of the movable plate, with the extended end of the electric push rod fixedly connected to the mounting plate.
[0011] Preferably, each end of the two second clamping plates is fixedly connected to a second slider with a cross-shaped cross section, and the mounting plate is provided with a plurality of second grooves that are adapted to the size of the plurality of second sliders.
[0012] Preferably, a second slide rod is fixedly connected to the mounting plate, passing through the two second clamping plates. A second motor is fixedly connected to the mounting plate, and a second screw is fixedly connected to the output end of the second motor. The second screw is rotatably connected to the mounting plate. The threads at both ends of the second screw are reversed. Both ends of the second screw are connected to a second screw sleeve through a ball screw pair thread. The two second screw sleeves are fixedly connected to the two second clamping plates respectively.
[0013] Preferably, the second slide bar and the second screw are respectively disposed on both sides of the second clamping plate.
[0014] Preferably, the minimum distance between the two second clamping plates is greater than the length of the two first clamping plates.
[0015] Compared with the prior art, this utility model has the following beneficial effects:
[0016] 1. The laser-arc hybrid welding equipment welding torch adjustment mechanism provided by this utility model achieves high-precision position adjustment of the welding torch in the composite direction by linking the vertical movable plate with the horizontal mounting plate, combined with the lifting adjustment of the first motor drive screw and the horizontal displacement control of the electric push rod, ensuring the spatial coordination of the laser and arc heat source and significantly improving the accuracy of the welding trajectory.
[0017] 2. The laser arc hybrid welding equipment welding torch adjustment mechanism provided by this utility model utilizes the synergistic effect of the spring elastic first clamping plate and the bidirectional screw driven second clamping plate to dynamically adapt to welding torch sizes of different diameters during vertical and horizontal adjustment. Through the four-sided contact clamping of the top, bottom and sides, the clamping stress is effectively dispersed, avoiding the displacement of the welding torch due to vibration or position adjustment, and ensuring the stability of the welding process.
[0018] 3. The laser arc hybrid welding equipment welding torch adjustment mechanism provided by this utility model adopts a cross-shaped slider and groove matching structure, combined with the bidirectional guide rail layout of the second slide rod and the reverse threaded screw, which greatly reduces the risk of shaking when the clamping plate slides, enhances the overall rigidity of the adjustment mechanism, and ensures the motion accuracy and structural durability of the welding torch in multi-directional high-frequency adjustment scenarios. Attached Figure Description
[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
[0020] In the attached diagram:
[0021] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model.
[0022] Figure 2 This is a cross-sectional schematic diagram of the movable plate according to an embodiment of the present invention.
[0023] Figure 3 This is a diagram showing the positional relationship between the mounting plate and the clamping component according to an embodiment of the present invention.
[0024] Figure 4 This is a cross-sectional schematic diagram of a mounting plate according to an embodiment of the present invention.
[0025] In the diagram: 1. Mounting base; 11. Bracket; 2. Adjustment component; 21. Movable plate; 22. Mounting plate; 221. Mounting groove; 23. First slide rod; 24. First screw; 25. First screw sleeve; 26. First motor; 27. Electric push rod; 28. First slider; 29. First slide groove; 3. Clamping component; 31. First clamping plate; 32. Second clamping plate; 33. Spring; 34. Second slide rod; 35. Second screw; 36. Second screw sleeve; 37. Second motor; 38. Second slider; 39. Second slide groove. Detailed Implementation
[0026] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0027] Please see Figure 1-4 .
[0028] The welding torch adjustment mechanism of this utility model laser-arc hybrid welding equipment includes a mounting base 1 and a bracket 11 fixedly connected to the mounting base 1. It also includes: an adjustment component 2, which is mounted on the mounting base 1 and includes a movable plate 21 that moves vertically relative to the mounting base 1 and a mounting plate 22 that moves horizontally relative to the movable plate 21. The mounting plate 22 has a mounting groove 221 for mounting the welding torch. The adjustment component 2 is used to adjust the position of the welding torch in the vertical and horizontal directions. A clamping component 3, which is mounted on the mounting plate 22, includes two first clamping plates 31 elastically disposed on the two side walls of the mounting groove 221 by springs 33, and two second clamping plates 32 slidably disposed at the top and bottom of the mounting groove 221. The clamping component 3 is used to clamp welding torches of different sizes to cooperate with the adjustment component 2 for adjustment.
[0029] Specifically, the clamping component 3 is used to clamp welding torches of different sizes, while the adjusting component 2 is used to adjust the position of the welding torch by moving the clamping component 3 in the horizontal and vertical directions.
[0030] Secondly, a first slide rod 23 is fixedly connected to the bracket 11, and the first slide rod 23 passes through the movable plate 21. A first motor 26 is fixedly connected to the bottom of the bracket 11, and a first screw 24 is fixedly connected to the output end of the first motor 26. The top of the first screw 24 is rotatably connected to the bracket 11. A first threaded sleeve 25 is connected to the first screw 24 through a ball screw thread. The first threaded sleeve 25 is fixedly connected to the movable plate 21. This arrangement, through the cooperation structure of the cross-shaped slider and the slide groove, enhances the guiding rigidity and anti-torsional ability of the horizontal movement of the mounting plate 22 by increasing the contact surface, thus preventing the mounting plate 22 from... The electric push rod 27 drives the tilting or shaking. This configuration, through the composite design of the first slide rod 23 and the first screw 24, not only provides guiding constraints for the vertical lifting of the movable plate 21, but also achieves high-precision, low-friction linear drive through the ball screw pair thread pair, ensuring the stability and positioning accuracy of the welding torch when adjusting in the vertical direction. During installation, the two ends of the first slide rod 23 need to be fixed to the top and bottom of the bracket 11 respectively to ensure that it is parallel to the first screw 24. The first motor 26 drives the first screw 24 to rotate through the coupling, which drives the first screw sleeve 25 and the movable plate 21 to move along the first slide rod 23.
[0031] During implementation, the first slide bar 23 and the first screw 24 need to be lubricated regularly. During the first commissioning, the matching relationship between the motor stroke and the displacement of the movable plate 21 needs to be calibrated to avoid overload or jamming.
[0032] Furthermore, a first slider 28 with a cross-shaped cross section is fixedly connected to the mounting plate 22, and a first groove 29 adapted to the size of the first slider 28 is provided on the movable plate 21. An electric push rod 27 is fixedly connected to the bottom of the movable plate 21, and the extended end of the electric push rod 27 is fixedly connected to the mounting plate 22. This arrangement can enhance the guiding rigidity and anti-torsion ability of the horizontal movement of the mounting plate 22 by increasing the contact surface through the cooperation structure of the cross-shaped slider and the groove, and prevent the mounting plate 22 from tilting or shaking under the drive of the electric push rod 27.
[0033] In addition, both ends of the two second clamping plates 32 are fixedly connected to second sliders 38 with a cross-shaped cross section. The mounting plate 22 has multiple second grooves 39 that are adapted to the size of the multiple second sliders 38. Specifically, by setting cross-shaped sliders and multiple symmetrically distributed second grooves 39 at both ends of the second clamping plates 32, the clamping plates are subjected to uniform force when moving, avoiding single-point stress concentration that may cause jamming, and improving the synchronization and smoothness of the clamping action.
[0034] In addition, a second slide rod 34 is fixedly connected to the mounting plate 22, passing through the two second clamping plates 32. A second motor 37 is fixedly connected to the mounting plate 22. A second screw 35 is fixedly connected to the output end of the second motor 37. The second screw 35 is rotatably connected to the mounting plate 22. The threads at both ends of the second screw 35 are reversed. Both ends of the second screw 35 are connected to a second screw sleeve 36 through a ball screw pair thread. The two second screw sleeves 36 are fixedly connected to the two second clamping plates 32 respectively. That is to say, the composite drive system composed of the reverse-threaded second screw 35 and the second slide rod 34 enables the two second clamping plates 32 to move synchronously in opposite directions, achieving symmetrical clamping when the clamping distance is reduced, and avoiding horizontal deflection of the welding torch due to unilateral force.
[0035] Furthermore, the second slide bar 34 and the second screw 35 are respectively disposed on both sides of the second clamping plate 32. By placing the slide bar and the screw on both sides of the clamping plate, a mechanically balanced layout is formed. The slide bar provides guiding support, and the screw applies tension or thrust, reducing the risk of deformation when subjected to force on one side.
[0036] Furthermore, the minimum distance between the two second clamping plates 32 is greater than the length of the two first clamping plates 31. This arrangement ensures that the second clamping plates 32 will not obstruct the clamping area of the first clamping plates 31 when fully retracted, thus avoiding mechanical interference between the two types of clamping mechanisms at extreme positions and ensuring compatibility of welding torches of different diameters.
[0037] Working principle:
[0038] The welding torch adjustment mechanism achieves precise positioning and stable fixation of the welding torch through a combination of vertical and horizontal movements and multi-directional clamping. Specifically, in the adjustment component 2, the first motor 26 drives the first screw 24 to rotate, causing the first screw sleeve 25 and the movable plate 21 to move vertically along the first slide rod 23, thereby adjusting the height of the welding torch. The electric push rod 27 pushes the mounting plate 22 to move horizontally along the guide structure of the cross-shaped slider and the slide groove, completing the horizontal position adjustment of the welding torch. In the clamping component 3, the second motor 37 drives the second screw 35 with a reverse thread to rotate, causing the two second clamping plates 32 to slide synchronously in the opposite direction along the second slide bar 34. In conjunction with the spring 33, the first clamping plate 31 is elastically clamped, forming a four-sided adaptive clamping of the welding gun from the top, bottom and sides. During vertical and horizontal adjustment, the high-rigidity guide structure of the cross-shaped slider and the slide groove suppresses the offset, while the combination design of the bidirectional screw and the slide bar ensures the symmetry of the movement of the clamping plate. Ultimately, the welding gun is positioned and clamped with high precision under multi-directional dynamic adjustment, adapting to welding guns of different sizes and complex welding path requirements.
[0039] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.
Claims
1. A laser-arc hybrid welding apparatus welding gun adjusting mechanism comprising a mounting seat (1) and a support (11) fixedly connected to the mounting seat (1), characterized in that, Also includes: Adjustment component (2), the adjustment component (2) is disposed on the mounting base (1), and includes a movable plate (21) that moves vertically relative to the mounting base (1) and a mounting plate (22) that moves horizontally relative to the movable plate (21). The mounting plate (22) is provided with a mounting groove (221) for mounting the welding gun. The adjustment component (2) is used to adjust the position of the welding gun in the vertical and horizontal directions. The clamping component (3) is disposed on the mounting plate (22) and includes two first clamping plates (31) elastically disposed on the two side walls of the mounting groove (221) by springs (33) and two second clamping plates (32) slidably disposed on the top and bottom of the mounting groove (221). The clamping component (3) is used to clamp welding guns of different sizes to cooperate with the adjustment component (2) for adjustment.
2. The laser-arc hybrid welding apparatus gun adjustment mechanism of claim 1, wherein: A first slide rod (23) is fixedly connected to the bracket (11). The first slide rod (23) passes through the movable plate (21). A first motor (26) is fixedly connected to the bottom of the bracket (11). A first screw (24) is fixedly connected to the output end of the first motor (26). The top of the first screw (24) is rotatably connected to the bracket (11). A first threaded sleeve (25) is connected to the first screw (24) through a ball screw thread. The first threaded sleeve (25) is fixedly connected to the movable plate (21).
3. The laser-arc hybrid welding apparatus gun adjustment mechanism of claim 1, wherein: A first slider (28) with a cross-section in the shape of a cross is fixedly connected to the mounting plate (22). A first groove (29) adapted to the size of the first slider (28) is provided on the movable plate (21). An electric push rod (27) is fixedly connected to the bottom of the movable plate (21). The extended end of the electric push rod (27) is fixedly connected to the mounting plate (22).
4. The laser-arc hybrid welding apparatus gun adjustment mechanism of claim 1, wherein: Both ends of the two second clamping plates (32) are fixedly connected to second sliders (38) with a cross-section in the shape of a cross. The mounting plate (22) has multiple second grooves (39) that are adapted to the size of the multiple second sliders (38).
5. The laser-arc hybrid welding apparatus gun adjustment mechanism of claim 4, wherein: A second slide rod (34) is fixedly connected to the mounting plate (22) and passes through the two second clamping plates (32). A second motor (37) is fixedly connected to the mounting plate (22). A second screw (35) is fixedly connected to the output end of the second motor (37). The second screw (35) is rotatably connected to the mounting plate (22). The threads at both ends of the second screw (35) are reversed. Both ends of the second screw (35) are connected to a second screw sleeve (36) through a ball screw pair thread. The two second screw sleeves (36) are fixedly connected to the two second clamping plates (32) respectively.
6. The laser-arc hybrid welding apparatus gun adjustment mechanism of claim 5, wherein: The second slide bar (34) and the second screw (35) are respectively disposed on both sides of the second clamping plate (32).
7. The laser-arc hybrid welding apparatus gun adjustment mechanism of claim 1, wherein: The minimum distance between the two second clamping plates (32) is greater than the length of the two first clamping plates (31).