Low-energy-consumption polyvinyl chloride cable material hot cutting device

Abstract

The utility model discloses a low energy consumption polyvinyl chloride cable material hot cutting device which comprises a working table, sliding rails are fixedly welded to the two sides of the surface of the working table, a guide rail is fixedly connected to the surface of the working table, a mounting frame is slidably connected to the surface of the guide rail, and a collecting box is fixedly welded to the bottom of the working table. A filter screen is fixedly connected to the interior of the collecting box, a micro motor is fixedly installed at the upper end of the outer side of the collecting box, the output end of the micro motor penetrates through the collecting box to be in transmission connection with a threaded rod, and the arrangement direction of the threaded rod is consistent with the inclination direction of the filter screen; according to the low-energy-consumption polyvinyl chloride cable material hot cutting device, the micro motor drives the threaded rod to rotate, the cleaning brush on the surface of the scraper blade cleans the filter screen, and the problem that dust particles are not prone to being treated is solved.

Description

Technical Field

[0001] This utility model relates to the field of hot cutting device technology, specifically a low-energy-consumption hot cutting device for polyvinyl chloride cable material. Background Technology

[0002] Polyvinyl chloride (PVC) cable is a type of wire widely used in power transmission and telecommunications. It is favored for its cost-effectiveness, ease of processing, and good electrical performance. PVC, as the outer sheath material, provides mechanical protection and prevents the external environment from affecting the internal structure of the cable. Low-energy PVC cable material hot cutting equipment is designed to improve energy efficiency while ensuring the accuracy and safety of the cutting process. This type of equipment is commonly used in the wire and cable manufacturing industry to cut continuously produced PVC cable material to a specific length.

[0003] Current methods for hot-cutting polyvinyl chloride (PVC) cable materials often generate a lot of debris and pollutants, which cannot be collected in a centralized manner. Furthermore, PVC materials may release harmful gases during heating, causing environmental pollution. Therefore, we propose a low-energy-consumption PVC cable material hot-cutting device. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] This utility model discloses a low-energy-consumption polyvinyl chloride cable material hot cutting device, including a workbench. Slide rails are fixedly welded to both sides of the workbench surface. Guide rails are fixedly connected to the surface of the workbench, and mounting brackets are slidably connected to the surface of the guide rails. A collection box is fixedly welded to the bottom of the workbench. A filter screen is fixedly connected inside the collection box. A micro motor is fixedly installed on the upper outer side of the collection box. The output end of the micro motor passes through the collection box and is connected to a threaded rod. The direction of the threaded rod is consistent with the inclination direction of the filter screen.

[0006] As a preferred embodiment of this utility model, a scraper is threadedly connected to the outer circumference of the threaded rod, a guide rod is fixedly welded inside the collection box, and the guide rod is arranged parallel to the threaded rod. The surface of the guide rod is slidably connected to the scraper, and a cleaning brush is provided at the lower end of the scraper.

[0007] As a preferred embodiment of this utility model, a scraper is threadedly connected to the outer circumference of the threaded rod, a guide rod is fixedly welded inside the collection box, and the guide rod is arranged parallel to the threaded rod. The surface of the guide rod is slidably connected to the scraper, and a cleaning brush is provided at the lower end of the scraper.

[0008] As a preferred embodiment of this utility model, a hydraulic cylinder is fixedly installed on one side of the workbench, the output end of the hydraulic cylinder is fixedly connected to the mounting bracket, an L-shaped plate is slidably connected to the top of the mounting bracket, a ball screw is provided on the top of the L-shaped plate, and the outer periphery of the ball screw is threadedly connected to the L-shaped plate, a limit post is fixedly connected to the top of the mounting bracket, and the limit post is slidably connected to the L-shaped plate, a fixing plate is fixedly welded to the top of the limit post, and a knob is fixedly connected to the top of the ball screw through the fixing plate.

[0009] As a preferred technical solution of this utility model, a rotating base is rotatably connected to one side of the lower end of the L-shaped plate, a cutting blade is fixedly connected to one side of the rotating base, a heating wire is fixedly connected inside the cutting blade, and a sliding groove is opened on the surface of both the rotating base and the L-shaped plate. A threaded column is slidably connected inside the sliding groove, and a nut is threaded through the L-shaped plate at one end.

[0010] As a preferred embodiment of this utility model, the surface of the workbench is provided with a through groove, the upper end of the surface of the workbench is provided with a material leakage hole, and a maintenance door is rotatably connected to one side of the collection box.

[0011] As a preferred technical solution of this utility model, the upper surfaces of the two slide rails are slidably connected to sliders, the top of the sliders are provided with left and right rotating screws, the outer sides of the left and right rotating screws are threaded with moving blocks, the upper ends of the two moving blocks are fixedly connected with clamps, and one end of the left and right rotating screws is fixedly connected with a handle.

[0012] The beneficial effects of this utility model are:

[0013] 1. This low-energy-consumption PVC cable material hot cutting device, by setting a scraper, drives the threaded rod to rotate through a micro motor, so that the cleaning brush on the surface of the scraper cleans the filter screen, which helps to solve the problem of not being able to handle dust particles.

[0014] 2. This low-energy-consumption PVC cable material hot cutting device uses a heating wire that is heated to a temperature above its melting or ignition point to separate the material using heat from the cutting blade. This reduces damage to the cutting blade and extends the lifespan of the device.

[0015] 3. This low-energy-consumption PVC cable material hot cutting device, by setting clamps, keeps the cable material stable during processing, preventing displacement and affecting the cutting effect; this utility model has a simple and reasonable structure, novel design, and simple and convenient operation, and has high practical value. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a perspective view of a low-energy-consumption polyvinyl chloride cable material hot cutting device according to this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the collection box of a low-energy polyvinyl chloride cable material hot cutting device according to this utility model;

[0019] Figure 3 This is a schematic diagram of the ball screw structure of a low-energy-consumption polyvinyl chloride cable material hot cutting device according to this utility model.

[0020] Figure 4 This is a schematic diagram of the material leakage hole structure of a low-energy-consumption polyvinyl chloride cable material hot cutting device according to this utility model;

[0021] Figure 5 This is a schematic diagram of the left and right rotating screw structure of a low-energy-consumption polyvinyl chloride cable material hot cutting device according to this utility model.

[0022] In the diagram: 1. Workbench; 2. Slide rail; 3. Guide rail; 4. Mounting bracket; 5. Collection box; 6. Filter screen; 7. Micro motor; 8. Threaded rod; 9. Scraper; 10. Guide rod; 11. Adsorption plate; 12. Fan; 13. Discharge port; 14. Collection box; 15. Cleaning box; 16. Hydraulic cylinder; 17. L-shaped plate; 18. Ball screw; 19. Limiting post; 20. Fixing plate; 21. Knob; 22. Rotating base; 23. Cutting blade; 24. Heating wire; 25. Slide groove; 26. Threaded post; 27. Through groove; 28. Material leakage hole; 29. ​​Slider; 30. Left and right rotating screw; 31. Moving block; 32. Clamping plate; 33. Handle; 34. Maintenance door. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] Example: Figures 1-5As shown, this utility model discloses a low-energy-consumption polyvinyl chloride cable material hot cutting device, including a workbench 1. Slide rails 2 are fixedly welded to both sides of the surface of the workbench 1. Guide rails 3 are fixedly connected to the surface of the workbench 1. Mounting brackets 4 are slidably connected to the surface of the guide rails 3. A collection box 5 is fixedly welded to the bottom of the workbench 1. A filter screen 6 is fixedly connected inside the collection box 5. A micro motor 7 is fixedly installed on the upper outer side of the collection box 5. The output end of the micro motor 7 passes through the collection box 5 and is connected to a threaded rod 8. The setting direction of the threaded rod 8 is consistent with the tilt direction of the filter screen 6.

[0025] The outer circumference of the threaded rod 8 is connected to a scraper 9, and a guide rod 10 is fixedly welded inside the collection box 5. The guide rod 10 is parallel to the threaded rod 8, and the surface of the guide rod 10 is slidably connected to the scraper 9. A cleaning brush is provided at the lower end of the scraper 9. By setting the scraper 9, the threaded rod 8 is rotated by the micro motor 7, so that the cleaning brush on the surface of the scraper 9 cleans the filter screen 6, which helps to improve the problem of not being able to handle dust particles.

[0026] The collection box 5 has a detachable adsorption plate 11 at its center, a fan 12 fixedly installed at the bottom, a discharge port 13 on one side, a collection box 14 fixedly connected to one side of the discharge port 13, and a cleaning box 15 slidably connected inside the collection box 14. By setting the fan 12, dust particles and gases on the surface of the workbench 1 can be absorbed to prevent pollution of the working environment.

[0027] A hydraulic cylinder 16 is fixedly installed on one side of the workbench 1. The output end of the hydraulic cylinder 16 is fixedly connected to the mounting frame 4. An L-shaped plate 17 is slidably connected to the top of the mounting frame 4. A ball screw 18 is provided on the top of the L-shaped plate 17, and the outer periphery of the ball screw 18 is threadedly connected to the L-shaped plate 17. A limit post 19 is fixedly connected to the top of the mounting frame 4, and the limit post 19 is slidably connected to the L-shaped plate 17. A fixing plate 20 is fixedly welded to the top of the limit post 19. A knob 21 is fixedly connected to the top of the ball screw 18 through the fixing plate 20. By setting the ball screw 18, the height of the cutting blade 23 can be adjusted, which is convenient and flexible.

[0028] The L-shaped plate 17 has a rotating base 22 rotatably connected to one side of its lower end. A cutting blade 23 is fixedly connected to one side of the rotating base 22. A heating wire 24 is fixedly connected inside the cutting blade 23. Both the rotating base 22 and the L-shaped plate 17 have grooves 25 on their surfaces. A threaded post 26 is slidably connected inside the groove 25. One end of the threaded post 26 passes through the L-shaped plate 17 and is threaded with a nut. By setting the heating wire 24 and heating it to a point above its melting or ignition point, the cutting blade 23 is heated to achieve material separation. This technology allows for rapid cutting and is suitable for precision machining.

[0029] The workbench 1 has a through groove 27 on its surface and a material leakage hole 28 at the upper end of its surface. A maintenance door 34 is rotatably connected to one side of the collection box 5. By setting the maintenance door 34, the adsorption plate 11 can be easily disassembled and replaced.

[0030] The upper surfaces of the two slide rails 2 are slidably connected to sliders 29. The top of the sliders 29 is provided with left and right rotating screws 30. The outer sides of the left and right rotating screws 30 are threaded with moving blocks 31. The upper ends of the two moving blocks 31 are fixedly connected to clamps 32. One end of the left and right rotating screws 30 is fixedly connected to a handle 33. By setting the clamps 32, the cable material is kept stable during the processing to prevent deviation and affect the cutting effect.

[0031] Working Principle: During use, place the cable material to be cut on the surface of the workbench 1. Turning the handle 33 rotates the left and right screws 30, causing the clamping plates 32 to hold both ends of the cable material. The position of the cable material can be adjusted by sliding the slider 29 on the slide rail 2. Activating the hydraulic cylinder 16 moves the mounting frame 4 closer to the cable material. Turning the knob 21 rotates the ball screw 18, causing the L-shaped plate 17 to rise and fall, coordinating with the movement of the mounting frame 4 to bring the cutting blade 23 closer to the cable material, allowing for flexible operation. Controlling the rotation of the threaded column 26 rotates the rotating base 22, causing the cutting blade 23 to rotate at an angle, facilitating adjustment of the cutting angle and expanding its functionality. The heating wire 24 is used to heat the cable material. The technology utilizes heat above the melting or ignition point to separate materials using the cutting blade 23, reducing damage to the cutting blade 23 and extending the lifespan of the device. Simultaneously, the fan 12 is activated, generating suction that forces air through the adsorption plate 11, through the filter screen 6, and through the material leakage hole 28 on the surface of the workbench 1. This absorbs dust particles and gas generated during cutting, causing the dust particles to settle on the surface of the filter screen 6. By activating the micro motor 7, the threaded rod 8 rotates, driving the scraper 9 to move. The cleaning brush on the surface of the scraper 9 cleans the filter screen 6, improving the difficulty in handling dust particles and pushing particles and other debris into the cleaning box 15 for easy subsequent cleaning. The gas passes through the filter screen 6 and stops on the surface of the adsorption plate 11. The adsorption plate 11 can be disassembled, cleaned, or replaced through the maintenance door 34.

[0032] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A low energy consumption PVC cable material hot cutting device comprising a workbench (1), characterized in that, The surface of the workbench (1) is fixedly welded with slide rails (2) on both sides, the surface of the workbench (1) is fixedly connected with guide rails (3), the surface of the guide rails (3) is slidably connected with mounting frames (4), the bottom of the workbench (1) is fixedly welded with collecting boxes (5), the inside of the collecting boxes (5) is fixedly connected with filter screens (6), the outside of the collecting boxes (5) is fixedly installed with micro motors (7) on the upper end, the output end of the micro motor (7) is drivingly connected with threaded rods (8) penetrating through the collecting boxes (5), and the setting direction of the threaded rods (8) is consistent with the inclination direction of the filter screens (6).

2. A low energy consumption PVC cable material hot cutting device according to claim 1, characterized in that, The periphery of the threaded rods (8) is threadedly connected with scrapers (9), the inside of the collecting boxes (5) is fixedly welded with guide rods (10), and the guide rods (10) are arranged in parallel with the threaded rods (8), the surface of the guide rods (10) is slidably connected with the scrapers (9), and the lower end of the scrapers (9) is provided with cleaning brushes.

3. The low energy consumption PVC cable material hot cutting device according to claim 1, characterized in that, The inside of the collecting boxes (5) is detachably movably connected with adsorption plates (11), the bottom of the collecting boxes (5) is fixedly installed with fans (12), one side of the collecting boxes (5) is provided with discharge ports (13), one side of the discharge ports (13) is fixedly connected with collecting boxes (14), and the inside of the collecting boxes (14) is slidably connected with cleaning boxes (15).

4. The low energy consumption PVC cable material hot cutting device according to claim 1, characterized in that, One side of the workbench (1) is fixedly installed with hydraulic cylinders (16), the output end of the hydraulic cylinders (16) is fixedly connected with the mounting frames (4), the top of the mounting frames (4) is slidably connected with L-shaped plates (17), the top of the L-shaped plates (17) is provided with ball screws (18), the periphery of the ball screws (18) is threadedly connected with the L-shaped plates (17), the top of the mounting frames (4) is fixedly connected with limiting columns (19), the limiting columns (19) are slidably connected with the L-shaped plates (17), the top of the limiting columns (19) is fixedly welded with fixed plates (20), and the top of the ball screws (18) is fixedly connected with knobs (21) penetrating through the fixed plates (20).

5. A low energy consumption PVC cable material hot cutting device according to claim 4, characterized in that, The lower end of the L-shaped plates (17) is rotatably connected with rotating bases (22) on one side, one side of the rotating bases (22) is fixedly connected with cutting knives (23), the inside of the cutting knives (23) is fixedly connected with heating wires (24), the surface of the rotating bases (22) and the L-shaped plates (17) are both provided with sliding grooves (25), the inside of the sliding grooves (25) is slidably connected with threaded columns (26), and one end of the threaded columns (26) is threadedly connected with nuts penetrating through the L-shaped plates (17).

6. The low energy consumption PVC cable material hot cutting device according to claim 1, characterized in that, The surface of the workbench (1) is provided with through grooves (27), the surface of the workbench (1) is provided with material leakage holes (28) on the upper end, and one side of the collecting boxes (5) is rotatably connected with maintenance doors (34).

7. The low energy consumption PVC cable material hot cutting device according to claim 1, characterized in that, The upper end surfaces of the two slide rails (2) are slidably connected with sliding blocks (29), the top of the sliding block (29) is provided with left and right rotating lead screws (30), the outer circumferences of the left and right rotating lead screws (30) are threadedly connected with moving blocks (31), the upper ends of the two moving blocks (31) are fixedly connected with clamping plates (32), and one end of the left and right rotating lead screws (30) is fixedly connected with a handle (33).

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