Full-automatic line pressing and punching all-in-one machine for PP foaming folder
By designing a fully automatic pressing and punching machine that integrates conveyor belts and multiple robotic arms, the automated production of PP foam folders is achieved, solving the problems of high equipment costs and low production efficiency, improving production efficiency and eliminating safety hazards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-10
AI Technical Summary
In the production of PP foam folders, punching and crimping processes need to be completed on separate equipment, resulting in high equipment costs and low production efficiency. At the same time, manual loading and unloading pose safety hazards.
Design a fully automatic PP foam folder pressing and punching machine that integrates a conveyor belt, limit block, feeding robot, pressing and punching mechanism into one unit to achieve automated production. The pressing and punching operations are performed by intermittent conveyor belt transport.
Simultaneous operation of crimping and punching on a single machine improves production efficiency, reduces turnaround time, avoids safety hazards associated with manual operation, and ensures product quality.
Smart Images

Figure CN223981887U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PP foaming folder production equipment technical field, specifically related to a PP foaming folder full -automatic line, punch integrated machine. BACKGROUND
[0002] PP foaming folder needs to be punched and line pressed in the production process, and the above two processes need to be completed on two independent devices, which not only has high equipment cost, but also has low production efficiency. In addition, the feeding and discharging of the PP foaming folder need to be completed manually in the punching and line pressing process, which not only has low efficiency, but also has safety hazards. SUMMARY
[0003] The utility model discloses a PP foaming folder full -automatic line, punch integrated machine to overcome the prior art's insufficient.
[0004] To achieve the above object, the utility model adopts the following technical scheme:
[0005] A kind of PP foaming folder full -automatic line, punch integrated machine, including machine table, the side of machine table top is equipped with the feed platform capable of lifting, and the PP foaming folder to be processed is stacked and placed on feed platform;The other side of machine table top is equipped with the receiving platform capable of lifting, and receiving platform is used to collect the PP foaming folder after processing;
[0006] The top of the machine table is provided with a conveyor belt penetratingly arranged thereon, a plurality of limiting blocks are fixed on the outer side of the conveyor belt at equal intervals, and the PP foaming folder is limited between two adjacent limiting blocks and is intermittently conveyed forward along with the conveyor belt of the limiting block;
[0007] The top of the receiving platform is provided with a transverse guide rail, and a feeding manipulator is slidably connected to the transverse guide rail, the feeding manipulator is driven by a transverse driving mechanism to move back and forth on the transverse guide rail;The feeding manipulator is used to transfer the PP foaming folder to be processed on the feed platform to the conveyor belt;
[0008] The top of the machine table is provided with a line pressing mechanism and a punching mechanism at intervals, the line pressing mechanism comprises a line pressing hydraulic cylinder and a line pressing die, and the line pressing die is connected to the end of the rod body of the line pressing hydraulic cylinder;The punching mechanism comprises a punching hydraulic cylinder and a punching die, and the punching die is connected to the end of the rod body of the punching hydraulic cylinder;
[0009] The receiving platform is located below the output end side of the conveyor belt, and the PP foaming folder after processing is dropped onto the receiving platform after being conveyed forward by the conveyor belt;
[0010] The two sides of the machine table top correspond to the two sides of the line pressing mechanism, the punching mechanism and the feeding end of the conveyor belt, respectively, and a limiting side plate for limiting the PP foaming folder is arranged.
[0011] Further, the limiting side plates are connected to a distance adjusting mechanism, which is used to adjust the distance between the two limiting side plates.
[0012] Further, the distance adjusting mechanism comprises a support base, an adjusting cylinder and a guide rod; the support base is fixed to the side edge of the table top of the machine table, the adjusting cylinder is fixed to the support base, the rod body end of the adjusting cylinder is fixedly connected to the back of the limiting side plate through a connecting plate, one end of the guide rod is fixed to the back of the limiting side plate, and the other end of the guide rod is slidably sleeved with the support base.
[0013] Further, the feeding manipulator is a lifting suction cup manipulator.
[0014] Further, the feeding platform and the receiving platform are driven to lift by synchronous chain wheel mechanisms.
[0015] Further, the transverse movement driving mechanism is a synchronous belt mechanism.
[0016] Further, the line pressing die is connected with a temperature control device.
[0017] Further, the conveying belt is two, and the two conveying belts move in parallel and synchronously.
[0018] The above technical scheme has the following beneficial technical effects:
[0019] 1. The line pressing station and the punching station are arranged on the machine table at intervals, and cooperate with the intermittent forward conveying of the conveying belt, so that the line pressing and punching operations on the PP foaming folder can be realized on one machine table, the circulation time of the PP foaming folder between different devices is reduced, the production efficiency is greatly improved, and the product quality can be ensured;
[0020] 2. The line pressing station and the punching station work synchronously, and press and punch the PP foaming folder on the respective stations, so that the production efficiency is greatly improved;
[0021] 3. Automatic feeding and discharging is realized, manual feeding and discharging is not needed, the efficiency is improved, and the safety hidden danger caused by manual operation is avoided. DRAWINGS
[0022] The utility model will be further described in detail in combination with the drawings and specific embodiments:
[0023] Fig. 1 It is a structural schematic view of the utility model;
[0024] Fig. 2 It is a top view of the table top of the machine table. CONCRETE EMBODIMENT
[0025] like Figs. 1-2 As shown, this utility model discloses a fully automatic PP foam folder pressing and punching integrated machine, including a machine base 1. A touch panel 2 is provided at the front end of the machine base 1 for inputting commands to control the operation of the entire machine. A lifting feed platform 3 is provided on one side of the machine base 1, on which PP foam folders to be processed are stacked. A lifting receiving platform 4 is provided on the other side of the machine base 1, located in the unloading station, for collecting the processed PP foam folders.
[0026] A conveyor belt 5 runs through the platform 1001 of the machine tool 1. The portion of the conveyor belt 5 on the platform 1001 moves along the platform. Multiple limit blocks 51 are fixed at equal intervals on the outer surface of the conveyor belt 5. The PP foam folder is positioned between two adjacent limit blocks 51 and is intermittently conveyed forward by the conveyor belt 5 with the limit blocks. Furthermore, there are two conveyor belts that move parallel and synchronously; this design ensures accurate and stable conveying of the PP foam folder.
[0027] Above the receiving platform 4 is a transverse guide rail 6, on which a loading robot 7 is slidably connected. The loading robot 7 is driven by the transverse drive mechanism 8 to move back and forth on the transverse guide rail 6. The position of the loading robot 7 is precisely positioned using a position sensor. The loading robot 7 is used to transfer the PP foam folders to be processed on the feeding platform 3 to the conveyor belt 5. The loading robot 7 and the feeding platform 3 constitute the loading station.
[0028] Above the table 1001 of the machine tool 1, there are a wire pressing mechanism 9 and a punching mechanism 10 spaced apart. The wire pressing mechanism 9 includes a wire pressing hydraulic cylinder 91 and a wire pressing die 92. The wire pressing die 92 is connected to the end of the rod of the wire pressing hydraulic cylinder 91. The punching mechanism 10 includes a punching hydraulic cylinder 101 and a punching die 102. The punching die 102 is connected to the end of the rod of the punching hydraulic cylinder 101.
[0029] The pressing mechanism 9 and the punching mechanism 10 have the same structure as existing technologies, and their specific structures and working principles will not be described in detail.
[0030] The receiving platform 4 is located below the output end of the conveyor belt 5. After the PP foam folder is processed, it is conveyed forward by the conveyor belt 5 and then falls onto the receiving platform 4.
[0031] On both sides of the table 1001 of the machine platform 1, corresponding to the pressing mechanism 9, the punching mechanism 10 and the feeding end of the conveyor belt 5, there are limiting side plates 11 that limit the two sides of the PP foam folder.
[0032] The limiting side plate 11 is connected to the spacing adjustment mechanism 12, which is used to adjust the distance between the two limiting side plates 11. In this embodiment, the spacing adjustment mechanism 12 on one side of the limiting side plate 11 includes a support base 121, an adjusting cylinder 122 (automatic positioning adjustment), and a guide rod 123. The support base 121 is fixed to the side of the table 1001 of the machine tool 1, the adjusting cylinder 122 is fixed to the support base 121, and the rod end of the adjusting cylinder 122 is fixedly connected to the back of the limiting side plate 11 through a connecting plate. One end of the guide rod 123 is fixed to the back of the limiting side plate 11, and the other end of the guide rod 123 is slidably sleeved with the support base 121. The adjusting cylinder 122 drives the limiting side plates 11 to move closer or further apart to accommodate PP foam folders of different specifications. The other limiting side plate 11 is connected by a screw and adjusted by a handwheel. Initially, it is manually adjusted to a predetermined position.
[0033] Among them, the loading robot 7 is a suction cup robot capable of lifting and lowering. The suction cup robot is driven to lift and lower by a cylinder.
[0034] Both the feeding platform 3 and the receiving platform 4 are driven by a synchronous sprocket mechanism for lifting. Of course, cylinders or lead screws can also be used to drive the lifting.
[0035] The transverse drive mechanism 8 is a synchronous belt mechanism. The loading robot 7 moves back and forth by the operation of the synchronous belt. Of course, the loading robot 7 can also be driven by a lead screw and nut or a cylinder.
[0036] The crimping die 92 is connected to a temperature control device, which controls the temperature of the crimping die 92 within a predetermined range to ensure the quality and stability of the crimping.
[0037] The working principle of this utility model (described by the sequential forward flow of a PP foam folder): The feeding robot 7 picks up a PP foam folder to be processed from the feeding platform 3 and transfers it between two limit blocks 51 on the conveyor belt 5. The conveyor belt 5 moves forward a predetermined distance and stops, and the PP foam folder enters the creasing station (directly below the creasing mechanism 9). The creasing mechanism 9 works on the PP foam folder to press out lines. The conveyor belt 5 continues to move forward a predetermined distance and stops, and the PP foam folder enters the punching station (directly below the punching mechanism 10). The punching mechanism 10 works on the PP foam folder to punch out the holes. The conveyor belt 5 continues to move forward a predetermined distance and stops, and the PP foam folder falls onto the receiving platform 4.
[0038] In this invention, feeding, pressing, punching and unloading are all carried out simultaneously, which greatly improves production efficiency.
[0039] The specific embodiments of this utility model have been described above. However, those skilled in the art should understand that this is only an example. Those skilled in the art can make various changes or modifications to this embodiment without departing from the principle and essence of this utility model, but all such changes and modifications fall within the protection scope of this utility model.
Claims
1. A PP foaming folder full-automatic line pressing, punching integrated machine, comprising a machine table, characterized in that: One side of the machine table top is provided with a liftable feeding platform, and the PP foam folders to be processed are stacked on the feeding platform; the other side of the machine table top is provided with a liftable receiving platform, and the receiving platform is used for collecting the processed PP foam folders; A conveying belt is arranged on the machine table top, a plurality of limiting blocks are fixed on the outer side of the conveying belt at equal intervals, the PP foam folders are limited between two adjacent limiting blocks and are intermittently conveyed forward along with the conveying belt; A horizontal guide rail is arranged above the receiving platform, and a feeding manipulator is slidably connected to the horizontal guide rail, the feeding manipulator is driven by a horizontal driving mechanism to move back and forth on the horizontal guide rail; the feeding manipulator is used for transferring the PP foam folders to be processed on the feeding platform to the conveying belt; A line pressing mechanism and a punching mechanism are arranged above the machine table top at intervals, the line pressing mechanism comprises a line pressing hydraulic cylinder and a line pressing die, and the line pressing die is connected to the end of the rod of the line pressing hydraulic cylinder; the punching mechanism comprises a punching hydraulic cylinder and a punching die, and the punching die is connected to the end of the rod of the punching hydraulic cylinder; The receiving platform is located below the output end of the conveying belt, and the PP foam folders after processing are dropped onto the receiving platform after being conveyed forward by the conveying belt; Two limiting side plates are arranged on both sides of the machine table top corresponding to the line pressing mechanism, the punching mechanism and the conveying belt feeding end, and the limiting side plates are used for limiting the PP foam folders.
2. The full-automatic creasing and punching integrated machine for PP foamed folders according to claim 1, characterized in that: The limiting side plates are connected to a distance adjusting mechanism, and the distance adjusting mechanism is used for adjusting the distance between the two limiting side plates.
3. The full-automatic line pressing and punching integrated machine for PP foamed folders according to claim 2, characterized in that: The distance adjusting mechanism comprises a supporting seat, an adjusting cylinder and a guide rod; the supporting seat is fixed on the side of the machine table top, the adjusting cylinder is fixed on the supporting seat, the rod body end of the adjusting cylinder is fixedly connected to the back of the limiting side plate through a connecting plate, one end of the guide rod is fixed to the back of the limiting side plate, and the other end of the guide rod is slidably sleeved with the supporting seat.
4. The full-automatic line pressing and punching integrated machine for PP foamed folders according to claim 1, characterized in that: The feeding manipulator is a liftable suction cup manipulator.
5. The full-automatic line pressing and punching integrated machine for PP foamed folders according to claim 1, characterized in that: The feeding platform and the receiving platform are driven to lift by synchronous chain wheel mechanisms.
6. The full-automatic line pressing and punching integrated machine for PP foamed folders according to claim 1, characterized in that: The horizontal driving mechanism is a synchronous belt mechanism.
7. The full-automatic line pressing and punching integrated machine for PP foamed folders according to claim 1, characterized in that: The line pressing die is connected with a temperature control device.
8. The full-automatic line pressing and punching integrated machine for PP foamed folders according to claim 1, characterized in that: The conveying belt is two, and the two conveying belts move in parallel and synchronously.