Intelligent pressure filter plate mold pressing equipment with mold pressing mechanism

Abstract

The utility model discloses intelligent press filter plate mould pressing equipment with a mould pressing mechanism, and relates to the technical field of press filter plate manufacturing, the intelligent press filter plate mould pressing equipment with the mould pressing mechanism comprises a machine body, and further comprises the mould pressing mechanism, an ejection mechanism and a pushing mechanism, the machine body is provided with a discharge port, the discharge port is provided with a check curtain, and the side end of the machine body is provided with an air suction pipeline; the mold pressing mechanism comprises a lifting plate, and an upper mold is mounted on the lifting plate; through the closed machine body, harmful gas generated during mold pressing can be limited in the closed machine body during mold pressing forming of the filter pressing plate, the harmful gas is collected through the gas suction pipeline, and meanwhile, the formed filter pressing plate can be pushed out of the machine body through the material pushing air cylinder, so that the harmful gas cannot be discharged into an external working environment; and a safe and harmless working environment is ensured.

Description

Technical Field

[0001] This utility model relates to the technical field of filter plate manufacturing, specifically to an intelligent molding equipment for filter plates with a molding mechanism. Background Technology

[0002] Filter plates are one of the core components of filter press equipment. They are mainly used in solid-liquid separation processes and have the functions of increasing the filtration area, supporting the filter cake, and achieving high-efficiency filtration. The molding of filter plates is an efficient production process. Pressure and heat are applied to the material through a mold to shape and solidify it.

[0003] The molding process of filter press plates differs significantly from that of other plates in terms of material properties, process requirements, and application fields. Existing molding equipment molds are directly exposed, and low-molecular-weight volatile gases such as styrene are generated during molding. If the production workshop has poor ventilation, the increased concentration of harmful gases in the air will endanger the health of the operators. Utility Model Content

[0004] This invention provides an intelligent molding equipment for filter plates with a molding mechanism, which has the advantages of closed molding operation to prevent the escape of harmful gases, thereby solving the problem of harmful gases generated by existing molding equipment posing a health hazard to operators.

[0005] This utility model provides the following technical solution: an intelligent molding device for filter plates with a molding mechanism, comprising a machine body, characterized in that it further comprises a molding mechanism, an ejection mechanism, and a pushing mechanism, wherein:

[0006] The machine body is equipped with a bottom forming mold, the bottom forming mold has a mold cavity at the upper end, the front end of the machine body has a discharge port, the discharge port is equipped with a baffle, and the side end of the machine body is equipped with an air suction pipe.

[0007] The molding mechanism includes a lifting plate installed inside the machine body and driven by a hydraulic cylinder, and an upper mold corresponding to and cooperating with the mold cavity is installed at the bottom of the lifting plate;

[0008] The ejection mechanism is installed at the bottom of the forming mold inside the machine body and is used to eject the filter plate inside the mold cavity;

[0009] The pushing mechanism is installed at the rear end of the mechanism and is used to push the ejected filter plate out of the machine body.

[0010] As a preferred embodiment of this utility model, the front end of the machine body is equipped with a discharge platform corresponding to the discharge port, the top of the baffle is fixedly connected to the machine body and closes the discharge port, and the baffle is made of polyester material.

[0011] As a preferred technical solution of this utility model, the ejection mechanism includes an ejector cylinder installed at the bottom of the machine body, a transmission plate installed at the output end of the ejector cylinder, an ejector block symmetrically installed at the upper end of the transmission plate, an ejection groove symmetrically provided at the bottom of the mold cavity, and the ejection groove and the ejector block being movably connected and precisely fitted.

[0012] As a preferred technical solution of this utility model, the pushing mechanism includes a mounting platform installed at the rear end of the machine body. A pushing cylinder with its output end extending into the machine body is installed on the upper end of the mounting platform. A pushing table is installed at the output end of the pushing cylinder. The pushing table is movably connected to and cooperates with the bottom forming mold.

[0013] As a preferred technical solution of this utility model, a plurality of vertical guide columns are installed in the machine body, and guide holes are provided at the four corners of the lifting plate. The guide columns are movably connected to and fit into the guide holes.

[0014] As a preferred technical solution of this utility model, the upper cavity of the bottom forming mold is provided with multiple positioning holes, and the bottom mold of the lifting plate is provided with multiple positioning pins, which are movably connected to and cooperate with the positioning holes.

[0015] As a preferred embodiment of this utility model, a downward-facing hydraulic cylinder is installed on the top of the machine body, the output end of the hydraulic cylinder is fixedly connected to the lifting plate, and an injection pipe corresponding to the mold cavity and extending out of the machine body is installed on the side end of the bottom forming mold.

[0016] Compared with the prior art, this utility model provides an intelligent molding device for filter plates with a molding mechanism, which has the following beneficial effects:

[0017] This invention, through its enclosed body, can confine harmful gases generated during the molding of filter plates within the sealed body and collect them through a suction pipe. Simultaneously, the molded filter plates can be pushed out of the body through a baffle and a pusher cylinder without affecting the sealing of the body during molding, ensuring that harmful gases are not discharged into the external working environment and guaranteeing a safe and harmless working environment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the installation of the pusher cylinder of this utility model;

[0021] Figure 4 This is a schematic diagram showing the connection between the bottom forming mold and the ejection mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the lifting plate structure of this utility model.

[0023] In the diagram: 1. Machine body; 11. Discharge port; 12. Baffle curtain; 13. Suction pipe; 14. Injection pipe; 15. Discharge platform; 16. Guide column; 2. Bottom forming mold; 21. Mold cavity; 22. Positioning hole; 23. Ejection groove; 3. Molding mechanism; 31. Hydraulic cylinder; 32. Lifting plate; 321. Upper mold; 322. Positioning pin; 323. Guide hole; 4. Ejection mechanism; 41. Ejection cylinder; 42. Transmission plate; 43. Ejector block; 5. Pushing mechanism; 51. Pushing cylinder; 52. Pushing platform; 53. Mounting platform. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0025] Please refer to the appendix. Figure 1-5 A smart molding device for filter plates with a molding mechanism includes a body 1, a molding mechanism 3, an ejection mechanism 4, and a pushing mechanism 5, wherein:

[0026] The machine body 1 is equipped with a bottom forming mold 2. The bottom forming mold 2 has a mold cavity 21 at the upper end. The machine body 1 has a discharge port 11 at the front end. The discharge port 11 is equipped with a baffle curtain 12. The machine body 1 has an air suction pipe 13 at the side end.

[0027] The molding mechanism 3 includes a lifting plate 32 installed inside the machine body 1 and driven by a hydraulic cylinder 31. The bottom of the lifting plate 32 is equipped with an upper mold 321 that corresponds to and cooperates with the mold cavity 21.

[0028] The ejection mechanism 4 is installed at the bottom of the inner bottom forming mold 2 of the machine body 1 and is used to eject the filter plate in the mold cavity 21;

[0029] The pushing mechanism 5 is installed at the rear end of the mechanism and is used to push the top-out filter plate out of the machine body 1.

[0030] Please refer to the appendix. Figure 1 The front end of the machine body 1 is equipped with a discharge platform 15 corresponding to the discharge port 11. The top of the baffle curtain 12 is fixedly connected to the machine body 1 and closes the discharge port 11. The baffle curtain 12 is made of polyester.

[0031] In this embodiment, during the molding process, the curtain 12 hangs down naturally to seal the outlet 11, preventing harmful gases from entering the outside from the outlet 11. The polyester material has high air permeability, so harmful gases cannot penetrate through the curtain 12.

[0032] Please refer to the appendix. Figure 2 The ejection mechanism 4 includes an ejector cylinder 41 installed at the bottom of the machine body 1. A transmission plate 42 is installed at the output end of the ejector cylinder 41. An ejector block 43 is symmetrically installed on the upper end of the transmission plate 42. An ejection groove 23 is symmetrically provided on the bottom surface of the mold cavity 21. The ejection groove 23 is movably connected to the ejector block 43 and fits precisely.

[0033] Furthermore, multiple vertical guide columns 16 are installed inside the body 1, and guide holes 323 are provided at the four corners of the lifting plate 32. The guide columns 16 are movably connected to and fit with the guide holes 323.

[0034] In this embodiment, the guide column 16 can guide the lifting plate 32, so that the lifting plate 32 and the upper mold 321 can be raised and lowered stably without deviation.

[0035] Please refer to the appendix. Figure 4 , Figure 5 The upper cavity 21 of the bottom forming mold 2 is provided with multiple positioning holes 22, and the upper mold 321 of the bottom lifting plate 32 is provided with multiple positioning pins 322. The positioning pins 322 are movably connected to and cooperate with the positioning holes 22.

[0036] Furthermore, a downward-facing hydraulic cylinder 31 is installed on the top of the machine body 1, and the output end of the hydraulic cylinder 31 is fixedly connected to the lifting plate 32. An injection pipe 14 corresponding to the mold cavity 21 and extending to the outside of the machine body 1 is installed on the side end of the bottom forming mold 2.

[0037] In this embodiment, the injection pipe 14 delivers the raw material to the mold cavity 21 for injection. After the injection is completed, the hydraulic cylinder 31 drives the lifting plate 32 to move downward. The lifting plate 32 drives the upper mold 321 to move downward and enter the mold cavity 21 to mold the raw material in the mold cavity 21. When the upper mold 321 is engaged with the bottom forming mold 2, the positioning pin 322 is positioned in the insertion positioning hole 22. Example 2

[0038] Based on the above embodiment one, please refer to the appendix. Figure 3 The pushing mechanism 5 includes a mounting platform 53 installed at the rear end of the machine body 1. A pushing cylinder 51 with its output end extending into the machine body 1 is installed on the upper end of the mounting platform 53. A pushing table 52 is installed on the output end of the pushing cylinder 51. The pushing table 52 is movably connected to and cooperates with the bottom forming mold 2.

[0039] In this embodiment, the pusher cylinder 51 drives the pusher table 52 to move, pushing the filter press plate out from the outlet 11. The filter press plate pushes open the baffle curtain 12 and moves to the outlet table 15 for the operator to pick up and transport.

[0040] The working principle and usage process of this utility model are as follows: The injection pipe 14 transports the raw material into the mold cavity 21 for injection. After the injection is completed, the hydraulic cylinder 31 is started. The hydraulic cylinder 31 drives the lifting plate 32 to move downward. The lifting plate 32 drives the upper mold 321 to move downward and enter the mold cavity 21 to mold the raw material in the mold cavity 21. During the molding process, the harmful gas released is restricted to the machine body 1 by the curtain 12 and will not be discharged from the machine body 1. The suction pipe 13 is connected to the external suction equipment so that the harmful gas in the machine body 1 can be sucked out through the suction pipe 13 for harmless treatment.

[0041] After molding is completed, the ejector cylinder 41 is activated, which drives the transmission plate 42 to move upward. The transmission plate 42 drives the ejector block 43 to move upward. The ejector block 43 lifts the molded filter plate upward. The symmetrically arranged ejector blocks 43 enable the filter plate to be stably ejected from the mold cavity 21. Then, the pusher cylinder 51 is activated, which drives the pusher table 52 to move. The pusher pushes the filter plate out from the outlet 11. The filter plate is pushed open by the baffle curtain 12 and moves to the discharge table 15 for the operator to pick up and transport.

Claims

1. A smart moulding equipment for filter press with moulding mechanism, comprising a machine body (1), characterized in that, It also includes a molding mechanism (3), ejection mechanism (4) and push mechanism (5), wherein: The machine body (1) is provided with a bottom forming die (2), the upper end of the bottom forming die (2) is provided with a mold cavity (21), the front end of the machine body (1) is provided with a discharge port (11), the discharge port (11) is provided with a curtain (12), the side end of the machine body (1) is provided with an air suction pipeline (13); The mold pressing mechanism (3) includes a lifting plate (32) driven by a hydraulic cylinder (31) installed in the machine body (1), the bottom of the lifting plate (32) is provided with an upper die (321) corresponding to the mold cavity (21) and matched with the mold cavity (21); The ejection mechanism (4) is installed at the bottom of the bottom forming die (2) in the machine body (1), which is used for ejecting the filter plate in the mold cavity (21); The push mechanism (5) is installed at the rear end of the mechanism, which is used for pushing the ejected filter plate out of the machine body (1).

2. The intelligent moulding device for filter press with moulding mechanism according to claim 1, characterized in that: The front end of the machine body (1) is provided with a discharge table (15) corresponding to the discharge port (11), the top of the curtain (12) is fixedly connected with the machine body (1) and closes the discharge port (11), and the curtain (12) is made of polyester.

3. The intelligent moulding equipment for filter press with moulding mechanism according to claim 2, characterized in that: The ejection mechanism (4) includes a lifting cylinder (41) installed at the bottom of the machine body (1), the output end of the lifting cylinder (41) is provided with a transmission plate (42), the upper end of the transmission plate (42) is provided with a top block (43) symmetrically, the bottom surface of the mold cavity (21) is provided with a top-out groove (23) symmetrically, and the top-out groove (23) is movably connected with the top block (43) and precisely fits.

4. The intelligent moulding device for filter press with moulding mechanism according to claim 3, characterized in that: The push mechanism (5) includes a mounting table (53) installed at the rear end of the machine body (1), the mounting table (53) is provided with a push cylinder (51) with the output end extending into the machine body (1), the push cylinder (51) is provided with a push table (52) at the output end, and the push table (52) is movably connected with the bottom forming die (2) and matched.

5. The intelligent moulding device for filter press with moulding mechanism according to claim 4, characterized in that: A plurality of vertical guide columns (16) are installed in the machine body (1), the lifting plate (32) is provided with a guide hole (323) at each of the four corners, and the guide column (16) is movably connected with the guide hole (323) and fits.

6. The intelligent plate molding apparatus with a plate molding mechanism according to claim 1, characterized in that: A plurality of positioning holes (22) are arranged around the upper end of the mold cavity (21) of the bottom forming die (2), a plurality of positioning pins (322) are arranged around the upper die (321) at the bottom of the lifting plate (32), and the positioning pins (322) are movably connected with the positioning holes (22) and matched.

7. The intelligent plate molding apparatus with a plate molding mechanism according to claim 1, characterized in that: The machine body (1) is provided with a downward hydraulic cylinder (31) at the top, the output end of the hydraulic cylinder (31) is fixedly connected with the lifting plate (32), and the side end of the bottom forming die (2) is provided with a material injection pipeline (14) corresponding to the mold cavity (21) and extending out of the machine body (1).

Images