Compaction device convenient to maintain

Abstract

The utility model relates to the field of waste aluminum recovery, and discloses a compaction device convenient to maintain, which comprises a main body mechanism, a small extrusion bin and a large extrusion bin, a classification mechanism is arranged at the upper end of the main body mechanism, an extrusion mechanism is arranged at the front end of the main body mechanism, and a control mechanism is arranged on one side of the main body mechanism. The main body mechanism comprises a bottom plate, a plurality of first telescopic blocks and a plurality of second telescopic blocks, vertical plates are fixedly arranged at the positions, close to the two sides, of the upper end of the bottom plate, the classification mechanism comprises a feeding frame, a filter screen is fixedly arranged at the position, close to the lower end, of the inner surface of the feeding frame, and the extrusion mechanism comprises a rotating frame. And two air cylinders are fixedly arranged at the rear end of the rotating frame, the control mechanism comprises an outer frame, and an inner frame is arranged in the outer frame in a sliding mode. According to the compaction device, classification compaction can be carried out according to the sizes of aluminum materials, and the device is convenient to clean and maintain due to the open type design.

Description

Technical Field

[0001] This utility model relates to the field of waste aluminum recycling, and in particular to a compaction device that is easy to maintain. Background Technology

[0002] Waste aluminum recycling refers to the process of recycling and reusing discarded aluminum products, such as various aluminum household goods, industrial products, and building materials. However, waste aluminum is often loose and occupies a large space, making it inconvenient to store and transport aluminum materials. Compaction devices can compress the originally loose waste aluminum into dense blocks, greatly reducing the volume of waste aluminum and lowering storage and transportation costs.

[0003] Currently, compaction devices typically require aluminum material to be poured into a designated extrusion chamber, and the extrusion plate is moved by a cylinder to compress the aluminum material. The interior of the extrusion chamber is often relatively enclosed, and there are often certain cleaning dead corners at the bottom of the chamber, which may be inconvenient for workers to clean and maintain. In addition, since the size of aluminum material usually varies, larger aluminum material often occupies the dominant position, while smaller aluminum material may fall from the edges or gaps of the compacted aluminum block due to the effects of compression or springback, which may affect the quality of the compacted aluminum block.

[0004] Therefore, those skilled in the art have provided a compaction device that is easy to maintain in order to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a compaction device that is easy to maintain. This compaction device can classify and compact aluminum materials according to their size, and its open design facilitates cleaning and maintenance.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A compaction device that is easy to maintain includes a main body, a small extrusion chamber and a large extrusion chamber. A sorting mechanism is provided at the upper end of the main body, an extrusion mechanism is provided at the front end of the main body, and a control mechanism is provided on one side of the main body.

[0008] The main structure includes a base plate, multiple first telescopic blocks and multiple second telescopic blocks. Vertical plates are fixedly installed on the upper part of the base plate near both sides. A partition is fixedly installed on the upper part of the base plate near the middle. An inclined block is fixedly installed at the rear end of the base plate. Opening and closing plates are rotatably connected to the rear ends of the two vertical plates.

[0009] The sorting mechanism includes a feeding frame, a filter screen is fixedly installed on the inner surface of the feeding frame near the lower end, a flipping roller is rotatably sleeved on the front end of the feeding frame, and a baffle is slidably installed on the side of the feeding frame near the control mechanism.

[0010] The extrusion mechanism includes a rotating frame, and two cylinders are fixedly installed at the rear end of the rotating frame. An extrusion plate is fixedly installed at the rear end of each of the two cylinders.

[0011] The control mechanism includes an outer frame, an inner frame that slides inside the outer frame, a fixed rod that is fixed inside the inner frame, an arc-shaped plate that is rotatably mounted on the upper end of the fixed rod, a top plate that is fixedly mounted on the upper end of the arc-shaped plate, a sliding plate that is slidably mounted on the upper end of the inner frame away from the vertical plate, a rotating plate that is rotatably connected to the upper end of the sliding plate, and racks that are fixedly mounted on the side of the sliding plate near the fixed rod near both the front and rear ends. A bidirectional motor is fixedly sleeved inside the fixed rod, and gears are fixedly connected to both output ends of the bidirectional motor.

[0012] Furthermore, multiple No. 1 telescopic blocks are located on both sides of the partition near the rear end, and multiple No. 1 telescopic blocks are respectively engaged with two opening and closing plates, and multiple No. 2 telescopic blocks are respectively located on one of the two vertical plates near the control mechanism and on the side of the partition.

[0013] Furthermore, the feeding frame is fixedly installed at the upper end of one of the two vertical plates, the one furthest from the control mechanism, and the filter screen is located above the small extrusion chamber.

[0014] Furthermore, a rotating motor is fixedly sleeved at the front end of the feeding frame, and the output end of the rotating motor is fixedly connected to the tilting roller.

[0015] Furthermore, the two sides of the rotating frame are rotatably connected to the opposite sides of two vertical plates near the front end, and the two extrusion plates are slidably arranged in the small extrusion chamber and the large extrusion chamber, respectively.

[0016] Furthermore, the outer frame is fixedly installed on one side of the two vertical plates, away from the sorting mechanism, and the top plate is located above the large extrusion chamber.

[0017] Furthermore, the end of the rotating plate near the upper end is rotatably connected to the arc-shaped plate, and the two racks are respectively meshed with two gears.

[0018] Furthermore, the small extrusion chamber and the large extrusion chamber are located on both sides of the partition, with the small extrusion chamber located at the upper end of the bottom plate away from the control mechanism, and the large extrusion chamber located at the upper end of the bottom plate close to the control mechanism.

[0019] This utility model has the following beneficial effects:

[0020] 1. This utility model proposes a compaction device that is easy to maintain. The compaction device is equipped with a main body mechanism and a sorting mechanism. During use, the partition plate divides the main body mechanism into two spaces: a large extrusion chamber and a small extrusion chamber. At the same time, the rotation of the turning roller in the sorting mechanism can make the aluminum material continuously turn over. During the movement, smaller aluminum materials will fall to the bottom. The mesh of the filter screen allows them to fall directly into the small extrusion chamber. The aluminum materials are sorted according to size, which can make the aluminum material size more uniform during the compaction process, thereby reducing the problem of uneven compaction and falling due to size differences, and helping to improve the quality of the compacted aluminum block.

[0021] 2. This utility model proposes a compaction device that is easy to maintain. The compaction device is equipped with a main body mechanism, a squeezing mechanism and a control mechanism. During use, when the opening and closing plate rotates backward and the rotating frame flips upward, the front and rear ends of the two squeezing chambers can be in an open state. At the same time, the control mechanism drives the sliding plate to move up and down through gears, thereby driving the top plate to flip. This allows the two squeezing chambers to be completely open, making it easy for workers to access all parts of the device, reducing cleaning dead corners between adjacent plate structures, and greatly improving the convenience of cleaning and maintenance for workers. Attached Figure Description

[0022] Figure 1 This is an axonometric view of the present invention;

[0023] Figure 2 This is an axonometric view of the present invention after it has been unfolded.

[0024] Figure 3 This is an axonometric schematic diagram of the main mechanism in this utility model;

[0025] Figure 4 This is a cross-sectional axonometric view of the classification mechanism in this utility model;

[0026] Figure 5 This is an isometric view of the extrusion mechanism in this utility model;

[0027] Figure 6 This is a partial sectional axonometric view of the control mechanism in this utility model;

[0028] Figure 7 This is a partial sectional axonometric view of the control mechanism after it has rotated in this utility model.

[0029] Legend:

[0030] 1. Main structure; 2. Classification mechanism; 3. Extrusion mechanism; 4. Control mechanism; 101. Base plate; 102. Vertical plate; 103. Partition plate; 104. Inclined block; 105. Opening and closing plate; 106. No. 1 telescopic block; 107. No. 2 telescopic block; 201. Feeding frame; 202. Filter screen; 203. Tilting roller; 204. Baffle plate; 301. Rotating frame; 302. Cylinder; 303. Extrusion plate; 401. Outer frame; 402. Inner frame; 403. Fixing rod; 404. Arc plate; 405. Rotating plate; 406. Sliding plate; 407. Gear; 408. Rack; 409. Top plate; 5. Small extrusion chamber; 6. Large extrusion chamber. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 2 The present invention provides an embodiment of a compaction device that is easy to maintain, comprising a main body 1, a small extrusion chamber 5 and a large extrusion chamber 6. A sorting mechanism 2 is provided at the upper end of the main body 1, an extrusion mechanism 3 is provided at the front end of the main body 1, and a control mechanism 4 is provided on one side of the main body 1.

[0033] Specifically, the main structure 1 is the main structure of the device. The small extrusion chamber 5 is used to compact small-sized aluminum materials, and the large extrusion chamber 6 is used to compact large-sized aluminum materials. Both extrusion chambers are located inside the main structure 1. The sorting mechanism 2 is used to sort the aluminum materials. The extrusion mechanism 3 is the power structure in the device. The control mechanism 4 can be used to control the flipping of the top plate 409 to ensure that large-sized aluminum materials can smoothly enter the large extrusion chamber 6.

[0034] Reference Figure 3 The main structure 1 includes a base plate 101, multiple first telescopic blocks 106 and multiple second telescopic blocks 107. Vertical plates 102 are fixedly installed on both sides of the upper end of the base plate 101. A partition plate 103 is fixedly installed on the upper end of the base plate 101 near the middle. An inclined block 104 is fixedly installed at the rear end of the base plate 101. Opening and closing plates 105 are rotatably connected to the rear ends of the two vertical plates 102.

[0035] Multiple first telescopic blocks 106 are located on both sides of the partition 103 near the rear end. Multiple first telescopic blocks 106 are respectively engaged with two opening and closing plates 105. Multiple second telescopic blocks 107 are located on one of the two vertical plates 102 near the control mechanism 4 and on the side of the partition 103.

[0036] Specifically, the base plate 101 supports and connects to other structures, the vertical plates 102 are located on both sides of the device, the partition plate 103 is located between the two vertical plates 102, the three plate-like structures separate two spaces, the opening and closing plate 105 can be flipped backward to open the outlet at the rear end of the extrusion chamber, the inclined block 104 facilitates the smooth discharge of the compacted aluminum block, the first telescopic block 106 and the second telescopic block 107 are both controlled by the operator, the first telescopic block 106 extends outward to lock the opening and closing plate 105, the second telescopic block 107 extends outward to fix the position of the top plate 409 to prevent the aluminum material from pushing the top plate 409 upward during the compaction process.

[0037] Reference Figure 4 The sorting mechanism 2 includes a feeding frame 201, a filter screen 202 is fixedly installed on the inner surface of the feeding frame 201 near the lower end, a flipping roller 203 is rotatably sleeved on the front end of the feeding frame 201, and a baffle 204 is slidably installed on the side of the feeding frame 201 near the control mechanism 4.

[0038] The feeding frame 201 is fixedly installed on the upper end of one of the two vertical plates 102 that is far away from the control mechanism 4. The filter screen 202 is located above the small extrusion chamber 5. A rotating motor is fixedly sleeved on the front end of the feeding frame 201. The output end of the rotating motor is fixedly connected to the flipping roller 203.

[0039] Specifically, the feeding frame 201 and the baffle 204 form a closed frame structure to prevent aluminum material from falling from the sorting mechanism 2 during the filtration process. The filter screen 202 is provided with appropriately sized mesh holes to ensure that small-sized aluminum material can smoothly enter the small extrusion chamber 5. The upper end surface of the filter screen 202 is inclined, which allows the aluminum material to slide along the inclined surface. The continuous rotation of the turning roller 203 keeps the aluminum material in motion, accelerating the downward movement of small-sized aluminum material and thus speeding up the sorting rate of aluminum material. The baffle 204 can move up and down. After the baffle 204 moves up, large-sized aluminum material slides along the upper end surface of the filter screen 202 into the large extrusion chamber 6.

[0040] Reference Figure 5 The extrusion mechanism 3 includes a rotating frame 301, and two cylinders 302 are fixedly installed at the rear end of the rotating frame 301. Extrusion plates 303 are fixedly installed at the rear end of each cylinder 302.

[0041] The two sides of the rotating frame 301 are rotatably connected to the opposite sides of the two vertical plates 102 near the front end, and the two extrusion plates 303 are slidably arranged in the small extrusion chamber 5 and the large extrusion chamber 6, respectively.

[0042] Specifically, the rotating frame 301 can be flipped up and down. When the rotating frame 301 is flipped up, the extrusion plate 303 changes from a vertical state to a horizontal state, which facilitates cleaning of the device. The cylinder 302 is a power structure that can drive the extrusion plate 303 to move back and forth. The extrusion plate 303 is the main structure for extrusion.

[0043] Reference Figure 6 , Figure 7 The control mechanism 4 includes an outer frame 401, an inner frame 402 that is slidably disposed inside the outer frame 401, a fixed rod 403 that is fixedly disposed inside the inner frame 402, an arc plate 404 that is rotatably disposed at the upper end of the fixed rod 403, a top plate 409 that is fixedly disposed at the upper end of the arc plate 404, a sliding plate 406 that is slidably disposed on the upper end of the inner frame 402 away from the vertical plate 102, a rotating plate 405 that is rotatably connected to the upper end of the sliding plate 406, a rack 408 that is fixedly disposed on the side of the sliding plate 406 near the fixed rod 403 near both the front and rear ends, a bidirectional motor that is fixedly sleeved inside the fixed rod 403, and gears 407 that are fixedly connected to both output ends of the bidirectional motor.

[0044] The outer frame 401 is fixedly installed on one side of the two vertical plates 102 that is away from the sorting mechanism 2. The top plate 409 is located above the large extrusion chamber 6. The upper end of the rotating plate 405 is rotatably connected to the arc plate 404. The two racks 408 are respectively meshed with the two gears 407. The small extrusion chamber 5 and the large extrusion chamber 6 are located on both sides of the partition 103. The small extrusion chamber 5 is located at the upper end of the bottom plate 101 away from the control mechanism 4, and the large extrusion chamber 6 is located at the upper end of the bottom plate 101 close to the control mechanism 4.

[0045] Specifically, the outer frame 401 and the inner frame 402 form a telescopic structure. The up-and-down movement of the inner frame 402 drives the up-and-down movement of other structures in the control mechanism 4. The fixed rod 403 supports the arc plate 404. The arc plate 404 is arc-shaped, with its upper end fixedly connected to the top plate 409 and its lower end rotatably connected to the fixed rod 403. The arc plate 404 can drive the top plate 409 to flip. The rotating plate 405 connects the arc plate 404 and the sliding plate 406. The three can form a linkage structure. When the sliding plate 406 moves up and down, it can drive one end of the rotating plate 405 to move. Due to the limitation of the length of the rotating plate 405, the other end of the rotating plate 405 also changes position. During the movement, the other end of the rotating plate 405 can exert a certain force on the arc plate 404, thereby driving the arc plate 404 to flip. The rotation of the gear 407 can drive the movement of the rack 408, thereby driving the movement of the sliding plate 406. The top plate 409 is one of the surfaces of the large extrusion chamber 6.

[0046] Working principle: When pressing aluminum material, the aluminum material is placed in the feeding frame 201. The rotation of the rotating roller 203 is controlled by the rotating motor, which makes the stationary aluminum material pile move. During the movement, the small-sized aluminum material reaches the bottom. Due to the filtering effect of the filter screen 202, the small-sized aluminum material enters the small extrusion chamber 5. After the classification is completed, the baffle 204 slides upward, and the large-sized aluminum material slides along the upper end surface of the filter screen 202 into the large extrusion chamber 6.

[0047] Then, manually slide the inner frame 402 upwards. The bidirectional motor controls the rotation of the gear 407, which in turn drives the rack 408 upwards through meshing. This causes the sliding plate 406 to move upwards, and the connection point at the lower end of the rotating plate 405 to move upwards. Since the length of the rotating plate 405 is fixed, and its upper end is rotatably connected to the arc-shaped plate 404, the rotating plate 405 rotates under the constraint of the arc-shaped plate 404. During this rotation, the rotating plate 405 exerts a certain thrust on the arc-shaped plate 404. There are two rotating connection points. Under the push of the rotating plate 405, the arc plate 404 can rotate around the connection point near the lower end, thereby causing the top plate 409 to flip, so that the top plate 409 changes from a vertical state to a horizontal state. Then, the inner frame 402 is manually slid down, and the other structures in the control mechanism 4 move down accordingly. At this time, the upper end surface of the top plate 409 reaches the lower end surface of the second telescopic block 107, and the second telescopic block 107 is controlled to extend outward to limit the top plate 409. At this time, both extrusion chambers are in a closed state.

[0048] Next, control cylinder 302 to move extrusion plate 303 backward to extrude aluminum material. After compaction, control telescopic block 106 to retract and rotate two opening and closing plates 105. Extrusion plate 303 continues to move backward under the action of cylinder 302. Aluminum block slides out of the device along inclined block 104. After cylinder 302 retracts again, extrusion plate 303 reaches the front end and rotates frame 301 upward. At this time, the two extrusion chambers are in the open state, which facilitates cleaning of the device.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A compactor for ease of maintenance comprising a main body mechanism (1), a small extrusion bin (5) and a large extrusion bin (6), characterized in that: The upper end of the main body mechanism (1) is provided with a classification mechanism (2), the front end of the main body mechanism (1) is provided with a extrusion mechanism (3), one side of the main body mechanism (1) is provided with a control mechanism (4); The main body mechanism (1) comprises a bottom plate (101), a plurality of first telescopic blocks (106) and a plurality of second telescopic blocks (107), the upper end of the bottom plate (101) is fixedly provided with vertical plates (102) near both sides, the upper end of the bottom plate (101) is fixedly provided with a partition plate (103) near the middle position, and the rear end of the bottom plate (101) is fixedly provided with an inclined block (104); the rear end of each of the two vertical plates (102) is rotatably connected with an opening and closing plate (105); The classification mechanism (2) comprises a feeding frame (201), the inner surface of the feeding frame (201) is fixedly provided with a filter screen (202) near the lower end, the front end of the feeding frame (201) is rotatably sleeved with a turnover roller (203), and one side of the feeding frame (201) near the control mechanism (4) is slidably provided with a baffle (204); The extrusion mechanism (3) comprises a rotating frame (301), the rear end of the rotating frame (301) is fixedly provided with two air cylinders (302), and the rear end of each of the two air cylinders (302) is fixedly provided with an extrusion plate (303); The control mechanism (4) comprises an outer frame (401), the inner frame (402) is slidably arranged in the outer frame (401), the inner frame (402) is fixedly provided with a fixed rod (403) inside, the upper end of the fixed rod (403) is rotatably provided with an arc-shaped plate (404), one end of the arc-shaped plate (404) near the upper end is fixedly provided with a top plate (409), the upper end of the inner frame (402) is slidably provided with a sliding plate (406) away from the vertical plate (102) on one side, the position of the sliding plate (406) near the upper end is rotatably connected with a rotating plate (405), the side of the sliding plate (406) near the fixed rod (403) is fixedly provided with a rack (408) near the front and rear ends, and a bidirectional motor is fixedly sleeved in the fixed rod (403).

2. A compactor for ease of maintenance as claimed in claim 1 wherein: A plurality of first telescopic blocks (106) are respectively located at positions near the rear end of the partition plate (103) on both sides, a plurality of first telescopic blocks (106) are respectively connected with two opening and closing plates (105), and a plurality of second telescopic blocks (107) are respectively located on the side of one of the two vertical plates (102) near the control mechanism (4) and the partition plate (103).

3. A maintenance-friendly compactor as claimed in claim 1, characterized in that: The feeding frame (201) is fixedly arranged at the upper end of one of the two vertical plates (102) away from the control mechanism (4), and the filter screen (202) is located above the small extrusion bin (5).

4. The self-contained compactor of claim 1, wherein: The front end of the feeding frame (201) is fixedly sleeved with a rotating motor, and the output end of the rotating motor is fixedly connected with the turnover roller (203).

5. The self-energating compactor of claim 1, wherein: Two sides of the rotating frame (301) are respectively rotatably connected to opposite sides of two vertical plates (102) near the front end, and two extrusion plates (303) are respectively slidably arranged in a small extrusion bin (5) and a large extrusion bin (6).

6. A maintenance-friendly compactor as claimed in claim 1, wherein: The outer frame (401) is fixedly arranged on one side of the two vertical plates (102) away from the classification mechanism (2), and the top plate (409) is located above the large extrusion bin (6).

7. A maintenance-friendly compactor as claimed in claim 1, wherein: One end of the rotating plate (405) near the upper end is rotatably connected to the arc-shaped plate (404), and two racks (408) are respectively meshingly connected to two gears (407).

8. The self-energating compactor of claim 1, wherein: The small extrusion bin (5) and the large extrusion bin (6) are respectively located on two sides of the partition plate (103), the small extrusion bin (5) is located on the upper end of the bottom plate (101) away from the control mechanism (4), and the large extrusion bin (6) is located on the upper end of the bottom plate (101) near the control mechanism (4).

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