Online double-channel bubble pressing and shaping machine

Abstract

The utility model discloses an on-line double-channel bubble pressing and shaping machine which comprises a machine body, two feeding channels are arranged on the machine body, a left-right shaping mechanism, a front-back shaping mechanism and a top shaping mechanism are arranged on each feeding channel, an operation panel is installed on the machine body, a material distributing air cylinder is further arranged on the two feeding channels, and the material distributing air cylinder is connected with the operation panel. The front-back shaping mechanism comprises a front vertical air cylinder, and a front horizontal air cylinder is installed at the end of an output shaft of the front vertical air cylinder. According to the online double-channel bubble pressing and shaping machine, packaging boxes are shaped through the left-right shaping mechanism, the front-back shaping mechanism and the top shaping mechanism, the production efficiency is remarkably improved through the double-channel and double-station design, full-automatic operation is achieved, manual intervention is reduced, the safety risk is reduced, in addition, automatic online operation is achieved, and the production efficiency is improved. And the safety accident rate in the bubble pressing and shaping process is effectively reduced.

Description

Technical Field

[0001] This utility model relates to the field of printing and packaging technology, specifically to an online dual-channel bubble pressing and shaping machine. Background Technology

[0002] In existing industrial production, shaping and pressure-holding equipment typically employs a single-channel, single-station design, resulting in low production efficiency, usually only reaching a few hundred units per hour. Furthermore, traditional shaping and pressure-holding equipment requires offline operation, necessitating manual handling of material distribution and discharge. This not only leads to low efficiency but also poses significant safety risks, especially during the foaming and shaping process, where operators are vulnerable to hazards such as high temperatures and pressures.

[0003] While some existing technologies attempt to improve efficiency through automation, the following problems still exist:

[0004] 1. The single-channel design limits the improvement of production efficiency;

[0005] 2. Offline operation mode relies on manual operation and cannot achieve full automation;

[0006] 3. Single-station design cannot meet the needs of large-scale production;

[0007] 4. Safety risks during the foam shaping process were not effectively reduced. Utility Model Content

[0008] To address the shortcomings of existing technologies, this invention provides an online dual-channel foaming and shaping machine, which solves the problem.

[0009] To achieve the above objectives, this utility model is implemented through the following technical solution: an online dual-channel foam pressing and shaping machine, including a machine body, the machine body is provided with two feeding channels, each of the two feeding channels is provided with a left and right shaping mechanism, a front and rear shaping mechanism and a top shaping mechanism, the machine body is equipped with an operation panel, and the two feeding channels are also provided with a dispensing cylinder;

[0010] The front and rear shaping mechanism includes a front vertical cylinder, a front horizontal cylinder is installed at the output shaft end of the front vertical cylinder, and a front pressure plate is fixedly connected to the output shaft end of the front horizontal cylinder. The front and rear shaping mechanism also includes a rear cylinder, and a rear pressure plate is fixedly connected to the output shaft end of the rear cylinder.

[0011] The top shaping mechanism includes a top cylinder, and a top pressure plate is fixedly connected to the end of the output shaft of the top cylinder;

[0012] The left and right shaping mechanism includes two side cylinders, and the output shaft ends of the two side cylinders are fixedly connected to side pressure plates.

[0013] Preferably, the front and rear shaping mechanisms are arranged along the vertical assembly line direction, and the left and right shaping mechanisms are arranged along the parallel assembly line direction, so that the front and rear shaping mechanisms and the left and right shaping mechanisms can shape the front, rear, left and right sides of the packaging box.

[0014] Preferably, the front vertical cylinder and the front horizontal cylinder are arranged perpendicular to each other, so that the front vertical cylinder can drive the front pressure plate to move up and down, and the front horizontal cylinder can drive the front pressure plate to move horizontally backward for shaping.

[0015] Preferably, the operation panel is connected to the dispensing cylinder, the left and right shaping mechanism, the front and rear shaping mechanism and the top shaping mechanism, so that the operation panel can control each mechanism and adjust the pressure holding time and the working rhythm of each cylinder.

[0016] Preferably, the two side cylinders are symmetrically arranged on both sides of the feeding channel, so that the side cylinders can shape the left and right sides of the packaging box.

[0017] Preferably, the dispensing cylinders are configured in two pairs, with each pair of dispensing cylinders positioned on a separate feeding channel, ensuring that the dispensing cylinders do not simultaneously enter two packaging boxes.

[0018] This invention provides an online dual-channel foaming and shaping machine. Compared with the prior art, it has the following advantages:

[0019] 1. This online dual-channel foam pressing and shaping machine performs shaping operations simultaneously through two feeding channels. The left and right shaping mechanisms, front and rear shaping mechanisms, and top shaping mechanism shape the packaging boxes. The dual-channel, dual-station design significantly improves production efficiency. The automatic material distribution and discharge system realizes fully automated operation, reduces manual intervention, and lowers safety risks. In addition, the automatic online operation effectively reduces the accident rate during the foam pressing and shaping process.

[0020] 2. This online dual-channel bubble pressing and shaping machine ensures that two packaging boxes will not enter at the same time through the material dispensing cylinder. After the previous packaging box completes the bubble pressing action, each cylinder returns to its position, the production line starts, the packaging box flows out, the material dispensing cylinder is released, and the next packaging box enters. Attached Figure Description

[0021] Figure 1 This is a top view of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the left-side structure of this utility model;

[0023] Figure 3 This is a front view structural diagram of the present invention;

[0024] Figure 4 This is a schematic diagram of the right-side structure of this utility model.

[0025] In the diagram: 1. Machine body; 2. Feeding channel; 3. Front and rear shaping mechanism; 301. Rear pressure plate; 302. Rear cylinder; 303. Front pressure plate; 304. Front vertical cylinder; 305. Front horizontal cylinder; 4. Top shaping mechanism; 401. Top cylinder; 402. Top pressure plate; 5. Operation panel; 6. Distributing cylinder; 7. Left and right shaping mechanism; 701. Side cylinder; 702. Side pressure plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-4 This utility model provides a technical solution: an online dual-channel foam pressing and shaping machine, including a machine body 1, on which two feeding channels 2 are provided. The dual-channel, dual-station design significantly improves production efficiency, with a shaping capacity of up to 2000 boxes per hour. Each of the two feeding channels 2 is equipped with a left and right shaping mechanism 7, a front and rear shaping mechanism 3, and a top shaping mechanism 4. The front and rear shaping mechanism 3 is arranged along the vertical assembly line direction, and the left and right shaping mechanism 7 is arranged along the parallel assembly line direction, enabling the front and rear shaping mechanism 3 and the left and right shaping mechanism 7 to shape the front, rear, left, and right sides of the packaging box. An operation panel 5 is installed on the machine body 1. The two feeding channels 2 are also equipped with dispensing cylinders 6, which are configured in pairs and respectively located on the two feeding channels 2, so that the dispensing cylinders can be dispensing the packaging box into the top, rear, left, and right sides. The material cylinder 6 ensures that two packaging boxes do not enter simultaneously. After the previous packaging box completes the bubble pressing action, all cylinders return to their positions, the production line starts, the packaging boxes flow out, the material dispensing cylinder 6 releases, and the next packaging box enters. The operation panel 5 is connected to the material dispensing cylinder 6, the left and right shaping mechanisms 7, the front and rear shaping mechanisms 3, and the top shaping mechanism 4, allowing the operation panel 5 to control each mechanism, adjust the holding time, the working rhythm of each cylinder, and is equipped with photoelectric sensors to detect the position of the packaging boxes, so that each cylinder can act sequentially. The automatic control system realizes the automated operation of material dispensing and discharging without manual intervention, significantly improving efficiency. Compared with traditional offline bubble pressing, it simplifies the operation, reduces transfer, and effectively reduces the safety risks in the bubble pressing and shaping process.

[0028] The front and rear shaping mechanism 3 includes a front vertical cylinder 304, a front horizontal cylinder 305 is installed at the output shaft end of the front vertical cylinder 304, and a front pressure plate 303 is fixedly connected to the output shaft end of the front horizontal cylinder 305. The front vertical cylinder 304 and the front horizontal cylinder 305 are arranged perpendicular to each other, so that the front vertical cylinder 304 can drive the front pressure plate 303 to move up and down, and the front horizontal cylinder 305 drives the front pressure plate 303 to move horizontally backward for shaping. The front and rear shaping mechanism 3 also includes a rear cylinder 302, and a rear pressure plate 301 is fixedly connected to the output shaft end of the rear cylinder 302. The rear pressure plate 301 can be lowered by the rear cylinder 302 to support the packaging box, and simultaneously shape the front and back of the packaging box in conjunction with the front pressure plate 303.

[0029] The top shaping mechanism 4 includes a top cylinder 401, and a top pressure plate 402 is fixedly connected to the end of the output shaft of the top cylinder 401. The top cylinder 401 drives the top pressure plate 402 to shape the packaging box from the top.

[0030] The left and right shaping mechanism 7 includes two side cylinders 701. The output shaft ends of the two side cylinders 701 are fixedly connected to side pressure plates 702. The two side cylinders 701 are symmetrically arranged on both sides of the feeding channel 2, so that the side cylinders 701 can shape the left and right sides of the packaging box.

[0031] During operation, the two feeding channels 2 simultaneously perform shaping operations. The dispensing cylinder 6 releases a packaging box into the shaping station. The rear cylinder 302 drives the rear pressure plate 301 to descend and press against the packaging box. Then, the front vertical cylinder 304 lowers the front pressure plate 303, and the front horizontal cylinder 305 drives the front pressure plate 303 to move horizontally backward. Together with the rear pressure plate 301, the front and back of the packaging box are squeezed and shaped. Then, the two side cylinders 701 drive the side pressure plates 702 to move towards the middle and squeeze and shape the left and right sides of the packaging box. The top cylinder 401 drives the top pressure plate 402 to descend and squeeze and shape the top of the packaging box. The dual-channel, dual-station design significantly improves production efficiency. The automatic dispensing and unloading system realizes fully automated operation, reduces manual intervention, and lowers safety risks. In addition, the automatic online operation effectively reduces the accident rate during the bubble pressing and shaping process.

[0032] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

Claims

1. An online two-pass bubble shaping machine comprising a machine body (1), characterised in that: Two feeding channels (2) are arranged on the machine body (1), and left-right shaping mechanisms (7), front-rear shaping mechanisms (3) and top shaping mechanisms (4) are arranged on the two feeding channels (2); an operation panel (5) is installed on the machine body (1); and distribution air cylinders (6) are further arranged on the two feeding channels (2); The front-rear shaping mechanism (3) comprises a front vertical air cylinder (304), the output shaft end of the front vertical air cylinder (304) is provided with a front horizontal air cylinder (305), the output shaft end of the front horizontal air cylinder (305) is fixedly connected with a front pressing plate (303), and the front-rear shaping mechanism (3) further comprises a rear air cylinder (302), the output shaft end of the rear air cylinder (302) is fixedly connected with a rear pressing plate (301); The top shaping mechanism (4) comprises a top air cylinder (401), and the output shaft end of the top air cylinder (401) is fixedly connected with a top pressing plate (402); The left-right shaping mechanism (7) comprises two side air cylinders (701), and the output shaft end of each side air cylinder (701) is fixedly connected with a side pressing plate (702).

2. An in-line two-pass bubble collating machine according to claim 1, characterized in that: The front-rear shaping mechanism (3) is arranged along the vertical flow line direction, and the left-right shaping mechanism (7) is arranged along the parallel flow line direction.

3. An on-line dual lane bubble-crimping machine according to claim 1, characterized in that: The front vertical air cylinder (304) and the front horizontal air cylinder (305) are arranged perpendicularly.

4. An on-line dual lane bubble-crimping machine according to claim 1, characterized in that: The operation panel (5) is connected with the distribution air cylinder (6), the left-right shaping mechanism (7), the front-rear shaping mechanism (3) and the top shaping mechanism (4).

5. An on-line dual lane bubble-crimping machine according to claim 1, characterized in that: The two side air cylinders (701) are symmetrically arranged on both sides of the feeding channel (2).

6. An on-line dual lane bubble-crimping machine according to claim 1, characterized in that: The distribution air cylinder (6) is arranged in two pairs, and the two pairs of distribution air cylinders (6) are arranged on the two feeding channels (2) respectively.

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