Plate arranging device and roller shaft kiln system
By using the first and second plate-aligning modules in the plate-aligning device, and by employing blocking components and lifting assemblies, the plates are aligned within the roller kiln system, thus solving the problem of plate misalignment within the plate group and improving uniformity and conveying efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-10
AI Technical Summary
In roller kiln systems, multiple plates within a plate group are prone to misalignment during transport, resulting in low uniformity and affecting transport efficiency.
A plate-aligning device comprising a first plate-aligning module and a second plate-aligning module is adopted. Through the cooperation of a first blocking component and a lifting component, the plate is aligned in the front-to-back and left-to-right directions, respectively. The alignment of the plate is achieved by utilizing a first driving structure and a pushing component.
This achieves alignment of each board within the board assembly in the front-to-back and left-to-right directions, improving the neatness and conveying efficiency of the board assembly.
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Figure CN223982986U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plate arrangement technical field, especially whole board device and roller shaft kiln system. BACKGROUND
[0002] In the roller shaft kiln system, the plate material needs to be input into the kiln for baking, and then the baked plate material is output from the kiln. In order to improve the conveying efficiency of the plate material, the plate material is usually conveyed in the form of a plate group, and each plate group includes a plurality of plate materials distributed side by side along the width direction of the conveying line.
[0003] However, during the conveying of the plate group, the plurality of plate materials in the plate group are misaligned with each other, making it difficult for each plate material in the plate group to align with each other in the length direction and width direction of the conveying line, thereby reducing the neatness of each plate material in the plate group. SUMMARY
[0004] The utility model discloses a plate arrangement technical field, especially whole board device and roller shaft kiln system.
[0005] According to the first aspect of the utility model embodiment, the plate arrangement device comprises a first plate arrangement module and a second plate arrangement module; the first plate arrangement module comprises a first rack and a first blocking piece, the first rack is provided with a first conveying track extending along a first direction, and the first blocking piece is arranged on the first conveying track and used to block the plate materials in the plate group from being conveyed along the first conveying track; the second plate arrangement module comprises a second rack, a second blocking piece and a lifting assembly, the second rack is provided with a second conveying track extending along a second direction, the second direction is at a certain angle with the first direction, the second conveying track is located below the first conveying track, the lifting assembly is connected with the second rack and used to drive the second rack to move up and down so as to lift the plate materials on the first conveying track, and the second blocking piece is arranged at the tail end of the second conveying track and used to block the plate materials in the plate group from being conveyed along the second conveying track.
[0006] The assembly device of this utility model has at least the following beneficial effects: In the assembly device of this application, since the first blocking member is provided on the first conveying track, during the movement of the assembly group of assemblies on the first conveying track, each assembly plate in the assembly group can abut against the first blocking member in the first direction to complete the alignment of each assembly plate in the first direction; after the lifting assembly drives the second frame to rise and lift the assembly plate on the first conveying track, the assembly plate can approach the second blocking member under the conveying of the second conveying track. Under the blocking action of the second blocking member, each assembly plate in the assembly group can stick to each other in the second direction to complete the alignment of each assembly plate in the second direction; thus, the assembly device of this application can complete the assembly of each assembly plate in the assembly group.
[0007] According to the plate-forming device described in the first aspect of the present invention, the first frame includes multiple conveying rollers spaced apart along a first direction, the multiple conveying rollers together forming a first conveying track, and a clearance zone is formed between any two adjacent conveying rollers to allow the second frame to pass through.
[0008] According to the first aspect embodiment of the present invention, the first board assembly module further includes a first driving structure, which is connected to a first blocking member, and the first driving structure is capable of driving the first blocking member to retract into the clearance area.
[0009] According to the plate-forming device of the first aspect of the present invention, the first blocking member includes a blocking part, a driving part and a hinge part. The blocking part and the driving part are respectively located on opposite sides of the hinge part. The hinge part is hinged to the first frame. The first driving structure is connected to the driving part. The first driving structure can drive the first blocking member to rotate around the hinge part so that the blocking part retracts into the clearance area or moves to the first conveying track.
[0010] According to the plate-forming device described in the first aspect of the present invention, the first driving structure includes a first motor, a transmission wheel, and a transmission rod. The first motor is connected to the transmission wheel and is used to drive the transmission wheel to rotate. One end of the transmission rod is hinged to the driving part, and the other end of the transmission rod is located on one side of the rotation axis of the transmission wheel and is hinged to the transmission wheel.
[0011] According to the plate-forming device of the first aspect of the present invention, the second blocking member is disposed on the upper side of the first conveying track. When the second conveying track lifts the plate on the first conveying track, the second blocking member is located on the second conveying track.
[0012] According to the plate-forming device described in the first aspect of the present invention, the second frame includes a plurality of rollers spaced apart along a second direction, and the plurality of rollers together constitute a second conveying track.
[0013] According to the first aspect of the utility model, the second plate aligning module further comprises a push plate assembly, the push plate assembly comprises a second drive structure and a push plate piece, the push plate piece is arranged on one side of the first blocking piece in the second direction, the second drive structure is connected with the push plate piece and can drive the push plate piece to push the plate on the second conveying track to abut against the second blocking piece in the second direction.
[0014] According to the first aspect of the utility model, the lifting assembly comprises a second motor and an eccentric wheel, the second motor is connected with the eccentric wheel and is used for driving the eccentric wheel to rotate, and the wheel surface of the eccentric wheel abuts against the lower end of the second rack.
[0015] According to the second aspect of the utility model, the roller shaft kiln system comprises the plate aligning device provided in the first aspect of the utility model.
[0016] Additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further explained in connection with the drawings and embodiments;
[0018] Figure 1 It is the structure schematic diagram of plate aligning device of one embodiment of the utility model;
[0019] Figure 2 It is Figure 1 It is the structure schematic diagram of another view of plate aligning device shown in the drawing;
[0020] Figure 3 It is Figure 1 It is the structure schematic diagram of another view of plate aligning device shown in the drawing;
[0021] Figure 4 It is Figure 2 It is the structure schematic diagram of first blocking piece and first drive structure of plate aligning device shown in the drawing;
[0022] Figure 5 It is Figure 2 It is the structure schematic diagram of second rack and lifting assembly of plate aligning device shown in the drawing.
[0023] REFERENCE SIGNS:
[0024] First plate aligning module 100;First rack 110;Conveying roller 111;Avoidance area 112;First blocking piece 120;Blocking part 121;Driving part 122;Hinge part 123;First drive structure 130;First motor 131;Transmission wheel 132;Transmission rod 133;
[0025] The second whole board module 200 comprises a second rack 210, a plurality of rollers 211, a second blocking piece 220, a lifting assembly 230, a second motor 231, an eccentric wheel 232, a push plate assembly 240 and a third driving structure 250.
[0026] The plate 300. DETAILED DESCRIPTION
[0027] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0028] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right and the like, is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation on the present application.
[0029] In the description of the present application, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than, etc. are understood as not including the number, above, below, etc. are understood as including the number. If it is described as first, second, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0030] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing and connecting should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application according to the specific content of the technical scheme.
[0031] The following will be described with reference to Figures 1 to 5 The first aspect of the whole plate device of the present application will be described in detail.
[0032] Reference Figures 1 to 3The utility model discloses a whole board device, including first whole board module 100 and second whole board module 200, first whole board module 100 includes first rack 110 and first blocking piece 120, be equipped with the first conveying track of extending along first direction on first rack 110, and first blocking piece 120 is located on the first conveying track, and is used for blocking the each board 300 of board group along first conveying track conveying, second whole board module 200 includes second rack 210, second blocking piece 220 and lifting assembly 230, be equipped with the second conveying track of extending along second direction on second rack 210, and second direction is spaced apart with first direction certain angle, and second conveying track is located below first conveying track, and lifting assembly 230 is connected with second rack 210, and is used for driving second rack 210 and makes lifting movement, to make second conveying track and lift the board 300 on first conveying track, and second blocking piece 220 is located at the tail end of second conveying track, and is used for blocking the each board 300 in board group along second conveying track conveying.
[0033] Need to explain, first direction is front -back direction, and second direction is left -right direction, and board group includes three boards 300 along left -right direction distribution, and when each board 300 in board group is not after whole board, there is certain gap between any two adjacent boards 300 in board group, and the position of each board 300 in board group is uneven in front -back direction.
[0034] In the whole board device of the utility model, first rack 110 is equipped with first conveying track, and first conveying track conveys board group and moves from front to back until each board 300 in board group all abuts with first blocking piece 120, under the abutment of first blocking piece 120, each board 300 in board group is aligned in front -back direction, then, lifting assembly 230 drives second rack 210 and makes lifting movement, to make second rack 210 lift board group on first conveying track, and board group is carried on second conveying track of second rack 210, and second conveying track can convey board group and move from left to right, to make board group abut with second blocking piece 220, under the abutment of second blocking piece 220, each board 300 in board group is attached in left -right direction, to complete the whole board of each board 300 in board group in left -right direction. Further, in the whole board device of the utility model, through the cooperation of first whole board module 100 and second whole board module 200, the whole board of each board 300 in board group in first direction and second direction can be completed.
[0035] In some embodiments of the utility model, first rack 110 includes the conveying roller of spacing distribution along first direction multiple 111, and multiple conveying rollers 111 jointly constitute first conveying track, and the avoidance area 112 of allowing second rack 210 to pass through is formed between any two adjacent conveying rollers 111.
[0036] For example, such as Figure 2 and Figure 5 As shown, the first frame 110 includes multiple conveying rollers 111 spaced apart in the front-back direction. The multiple conveying rollers 111 together form the first conveying track. A clearance area 112 is formed between any two adjacent conveying rollers 111. The second frame 210 is located below the conveying rollers 111. Driven by the lifting assembly 230, the second frame 210 can pass through the clearance area 112 and move at least partially above the conveying rollers 111, so that the second conveying track can lift the plate assembly on the first conveying track.
[0037] In some other embodiments of the present invention, the first frame 110 may also include multiple conveyor belts spaced apart along the second direction. In this case, a clearance zone 112 is formed between any two adjacent conveyor belts, allowing the second frame 210 to pass through.
[0038] In some embodiments of this utility model, reference is made to Figure 4 The first whole board module 100 also includes a first drive structure 130, which is connected to the first blocking member 120. The first drive structure 130 can drive the first blocking member 120 to retract into the avoidance area 112.
[0039] Understandably, after the second board module 200 completes the board assembly, the lifting component 230 can drive the second frame 210 to move downwards so that the board assembly on the second conveying track is reloaded onto the first conveying track. At this time, the first driving structure 130 can drive the first blocking member 120 to retract into the clearance area 112 so that the first conveying track can smoothly drive the board assembly that has been completed to move along the first direction.
[0040] In a further embodiment of the present invention, the first blocking member 120 includes a blocking part 121, a driving part 122 and a hinge part 123. The blocking part 121 and the driving part 122 are respectively located on opposite sides of the hinge part 123. The hinge part 123 is hinged to the first frame 110. The first driving structure 130 is connected to the driving part 122. The first driving structure 130 can drive the first blocking member 120 to rotate around the hinge part 123 so that the blocking part 121 retracts into the clearance area 112 or moves to the first conveying track.
[0041] For example, such as Figure 4 As shown, the first blocking member 120 includes a blocking part 121, a driving part 122 and a hinge part 123. The hinge part 123 is hinged to the first frame 110. The blocking part 121 and the driving part 122 are located on the upper and lower sides of the hinge part 123, respectively. The first driving structure 130 is connected to the driving part 122.
[0042] Furthermore, under the drive of the first drive structure 130, the drive unit 122 can rotate forward. At this time, the blocking part 121 rotates backward and extends from the clearance area 112 onto the first conveying track. The blocking part 121 can prevent the plate assembly on the first conveying track from moving along the first conveying track. Under the drive of the first drive structure 130, the drive unit 122 can rotate backward. At this time, the blocking part 121 rotates forward and retracts from the first conveying track into the clearance area 112. The plate 300 on the first conveying track can then move smoothly along the first conveying track.
[0043] In a further embodiment of the present invention, the first drive structure 130 includes a first motor 131, a transmission wheel 132 and a transmission rod 133. The first motor 131 is connected to the transmission wheel 132 and is used to drive the transmission wheel 132 to rotate. One end of the transmission rod 133 is hinged to the drive part 122, and the other end of the transmission rod 133 is located on one side of the rotation axis of the transmission wheel 132 and is hinged to the transmission wheel 132.
[0044] For example, such as Figure 4 As shown, the transmission rod 133 extends in the front-to-back direction, the rotation axis of the transmission wheel 132 extends in the left-to-right direction, the output end of the first motor 131 is connected to the transmission wheel 132 and is used to drive the transmission wheel 132 to rotate, the front end of the transmission rod 133 is hinged to the transmission wheel 132, and the front end of the transmission rod 133 is located on one side of the rotation axis of the transmission wheel 132, and the rear end of the transmission rod 133 is hinged to the drive unit 122.
[0045] Furthermore, during the process of the first motor 131 driving the transmission wheel 132 to rotate, the transmission wheel 132 can drive the transmission rod 133 to move back and forth, thereby the transmission rod 133 can drive the drive unit 122 to swing back and forth.
[0046] In some embodiments of this utility model, reference is made to Figure 3 The second blocking member 220 is located on the upper side of the first conveying track. When the second conveying track lifts the plate 300 on the first conveying track, the second blocking member 220 is located on the second conveying track.
[0047] It is understandable that by placing the second blocking member 220 on the upper side of the first conveying track, the second blocking member 220 can be positioned on the second conveying track when the lifting assembly 230 drives the second frame 210 to rise and lift the plate 300 on the first conveying track, so as to block the plate assembly on the second conveying track. At the same time, placing the second blocking member 220 on the upper side of the first conveying track can avoid interference with the first conveying track during the lifting and lowering movement of the second blocking member 220 along with the second frame 210.
[0048] In some other embodiments of this utility model, the second blocking member 220 may also be disposed on the second frame 210 and located on the second conveying track. In this case, the second blocking member 220 moves up and down with the second frame 210.
[0049] In some embodiments of this utility model, reference is made to Figure 5 The second frame 210 includes a plurality of rollers 211 spaced apart along the second direction, and the plurality of rollers 211 together constitute the second conveying track.
[0050] It is understandable that, since the second conveying track is composed of multiple rollers 211, the friction generated between the plate 300 and the second frame 210 during the movement of the plate 300 along the second direction on the second conveying track is rolling friction, so as to reduce the damage of the second frame 210 to the plate 300.
[0051] In a further embodiment of the present invention, the second frame 210 includes multiple sets of rollers, which are spaced apart in the front-back direction, and each set of rollers includes multiple rollers 211 spaced apart in the left-right direction.
[0052] In some embodiments of this utility model, in order to enable the plate 300 on the second conveying track to move smoothly along the second conveying track, the second plate module 200 further includes a pusher assembly 240. The pusher assembly 240 includes a second driving structure 241 and a pusher member 242. The pusher member 242 is disposed on one side of the first blocking member 120 in the second direction. The second driving structure 241 is connected to the pusher member 242 and can drive the pusher member 242 to push the plate 300 on the second conveying track to abut against the second blocking member 220 in the second direction.
[0053] For example, such as Figure 3 As shown, the second whole plate module 200 also includes a push plate assembly 240. The push plate assembly 240 includes a second drive structure 241 and a push plate member 242. The push plate member 242 and the second blocking plate are distributed in the left and right direction. When the second conveying track lifts the plate group on the first conveying track, the push plate member 242 and the second blocking plate member 220 are just located on the second conveying track, and the plate group on the second conveying track is located between the push plate member 242 and the second blocking plate member 220. Under the drive of the second drive structure 241, the push plate member 242 can push the plate group on the second conveying track closer to the second blocking plate member 220 to complete the alignment of each plate 300 in the left and right direction.
[0054] In a further embodiment of this utility model, reference is made to... Figure 3 The second whole board module 200 also includes a third drive structure 250, which is connected to the second blocking member 220 and can drive the second blocking member 220 to move along the second direction.
[0055] Understandably, after the second conveying track lifts the plate assembly on the first conveying track, the pusher 242 can approach the second blocking member 220 along the second direction under the drive of the second drive structure 241. At the same time, under the drive of the third drive structure 250, the second blocking member 220 can approach the pusher 242 along the second direction, so that the pusher 242 and the second blocking member 220 can cooperate to align the plate assembly in the second direction, and so that the aligned plate assembly is located directly above the center of the first conveying track.
[0056] In some embodiments of this utility model, the lifting assembly 230 includes a second motor 231 and an eccentric wheel 232. The second motor 231 is connected to the eccentric wheel 232 and is used to drive the eccentric wheel 232 to rotate. The wheel surface of the eccentric wheel 232 abuts against the lower end of the second frame 210.
[0057] For example, such as Figure 5 As shown, the lifting assembly 230 includes a second motor 231 and an eccentric wheel 232. The rotation axis of the eccentric wheel 232 extends in the horizontal direction. The output end of the second motor 231 is connected to the eccentric wheel 232. The lower end of the second frame 210 abuts against the wheel surface of the eccentric wheel 232.
[0058] Furthermore, driven by the second motor 231, the eccentric wheel 232 can rotate to drive the second frame 210 to reciprocate in lifting and lowering.
[0059] The roller kiln system provided according to the second aspect of the present invention includes the plate-forming device provided in the first aspect of the present invention.
[0060] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A board straightening device, characterized by The application relates to a whole-board device. The first whole-board module comprises a first rack and a first blocking piece, the first rack is provided with a first conveying track extending along a first direction, and the first blocking piece is arranged on the first conveying track and used for blocking each board in a board group from being conveyed along the first conveying track. The first rack comprises a plurality of conveying rollers distributed along the first direction, and the plurality of conveying rollers jointly form the first conveying track.
2. The apparatus of claim 1, wherein, The first whole-board module further comprises a first driving structure, the first driving structure is connected with the first blocking piece, and the first driving structure can drive the first blocking piece to retract into the avoiding area.
3. The apparatus of claim 2, wherein the first and second rollers are arranged to rotate in opposite directions. The first blocking piece comprises a blocking part, a driving part and a hinged part, the blocking part and the driving part are respectively located on opposite sides of the hinged part, the hinged part is hinged with the first rack, the first driving structure is connected with the driving part, and the first driving structure can drive the first blocking piece to rotate around the hinged part so that the blocking part retracts into the avoiding area or moves to the first conveying track.
4. The apparatus of claim 3, wherein, The first driving structure comprises a first motor, a transmission wheel and a transmission rod, the first motor is connected with the transmission wheel and used for driving the transmission wheel to rotate, one end of the transmission rod is hinged with the driving part, and the other end of the transmission rod is located on one side of a rotation axis of the transmission wheel and hinged with the transmission wheel.
5. The apparatus of claim 4, wherein, The second blocking piece is arranged on the upper side of the first conveying track, and when the second conveying track lifts the boards on the first conveying track, the second blocking piece is located on the second conveying track.
6. The apparatus of claim 2, wherein, The second rack comprises a plurality of rollers distributed along the second direction, and the plurality of rollers jointly form the second conveying track.
7. The apparatus of claim 1, wherein, The second whole-board module further comprises a pushing plate assembly, the pushing plate assembly comprises a second driving structure and a pushing plate piece, the pushing plate piece is arranged on one side of the first blocking piece in the second direction, the second driving structure is connected with the pushing plate piece, and the second driving structure can drive the pushing plate piece to push the boards on the second conveying track to abut against the second blocking piece in the second direction.
8. The apparatus of claim 7, wherein the apparatus further comprises a plurality of rollers disposed between the first and second conveyors. The lifting assembly comprises a second motor and an eccentric wheel, the second motor is connected with the eccentric wheel and used for driving the eccentric wheel to rotate, and a wheel surface of the eccentric wheel abuts against the lower end of the second rack.
9. The apparatus of claim 1, wherein, The application further relates to a whole-board device comprising any one of the whole-board modules as claimed in claims 1 to 9.
10. A roller kiln system characterized by,