Chain type automatic material turning device

By designing a chain-type automatic material turning device, which adopts an automatic turning structure and motor drive, the problems of low efficiency, inconsistent manual operation, and safety hazards of existing material turning devices have been solved. This has enabled efficient and accurate material turning, thereby improving production efficiency and product quality.

CN223983099UActive Publication Date: 2026-03-10SHANXI ZHENGDA PIPE MAKING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Most existing material turning devices rely on a combination of manual and mechanical operation, which affects work efficiency. The consistency and accuracy of manual operation are poor, and there are also safety hazards.

Method used

A chain-type automatic material turning device was designed. It adopts an automatic turning structure, which drives the L-shaped turning plate to turn the material through the chain. Combined with the conveyor belt and motor drive, it realizes continuous and rapid turning of the material. The device is monitored and controlled in real time by sensors.

Benefits of technology

It improves production efficiency, ensures the consistency and accuracy of material turnover, reduces manual operation time and costs, enhances product quality stability, and is suitable for large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of material turning devices, in particular to a chain type automatic material turning device which comprises a chain and an L-shaped turning plate. A plurality of groups of L-shaped turning plates for turning the pipe material are arranged on the surface of the chain along the edge; pipe materials are sequentially poured into the conveying hopper above the chain, then the chain is started to drive the L-shaped turning plate to convey, when the L-shaped turning plate moves to the position under the conveying hopper, the telescopic valve on the conveying hopper is opened, the pipe materials conveniently fall onto the L-shaped turning plate, then the L-shaped turning plate rotates, the pipe materials are turned over, and operation is completed. Through the automatic overturning structure, materials can be continuously and rapidly overturned, the time cost of manual operation is reduced, the automatic overturning device is particularly suitable for the scene of large-scale production, the requirement for the material processing speed on a production line can be met, the overall production efficiency is improved, meanwhile, the overturning action can be accurately completed, and the production efficiency is improved. And it is ensured that the expected effect is achieved in the material overturning process, and the stability of product quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of material turning devices, and more particularly to a chain-type automatic material turning device. Background Technology

[0002] A material turning device is a piece of equipment or mechanism used to turn or flip materials. Its purpose is to change the posture or position of the materials or to achieve uniform distribution of the materials. The chain-type material turning device uses the power output of the motor to be reduced and increased in torque by the reducer and transmitted to the drive sprocket. The drive sprocket drives the chain to move, and the chain drives the turning parts connected to it to turn the materials according to a predetermined trajectory and angle, thereby realizing the turning operation of the materials. During this process, the sensor will monitor the operating status of the material turning device in real time and feed the information back to the control system so as to adjust and control the turning action in a timely manner.

[0003] Most existing material turning devices rely on a combination of manual and mechanical operation. Since manual operation is slow, it affects work efficiency. Furthermore, the consistency and accuracy of manual operation are poor. Different operators may cause inconsistencies in the angle and force of turning, which affects the stability of product quality. In addition, for some large, heavy, or high-temperature and hazardous materials, manual turning also poses safety hazards and can easily lead to operator injury.

[0004] Therefore, since most of the existing material turning devices rely on manual labor in conjunction with machinery, which affects work efficiency, and the consistency and accuracy of manual operation are poor, affecting the stability of product quality, and also pose safety hazards, a chain-type automatic material turning device can be designed, which adopts an automatic turning structure to improve the practicality of the device. Utility Model Content

[0005] To overcome the problems that existing material turning devices mostly rely on manual labor in conjunction with machinery, which affects work efficiency, and the poor consistency and accuracy of manual operation affects the stability of product quality, as well as pose safety hazards.

[0006] The technical solution of this utility model is as follows: a chain-type automatic material turning device, including a chain and an L-shaped turning plate; multiple sets of L-shaped turning plates for turning tube materials are arranged along the surface of the chain, the chain is arranged symmetrically in the transverse direction, a conveyor belt is installed between two sets of chains, a U-shaped frame is provided at the outer corner of the L-shaped turning plate and fixedly connected to the conveyor belt, a rotating shaft is transversely inserted in the middle of the U-shaped frame, a first rotating motor is installed at one end of the rotating shaft, and the L-shaped turning plate is rotatably connected to the U-shaped frame through the rotating shaft.

[0007] Preferably, the pipe material is poured into the conveyor hopper above the chain in sequence. Then, the chain is started to drive the L-shaped flipping plate for conveying. When the L-shaped flipping plate moves directly under the conveyor hopper, the telescopic valve on the conveyor hopper is opened to facilitate the pipe material falling onto the L-shaped flipping plate. Then, the L-shaped flipping plate rotates to flip the pipe material, completing the operation.

[0008] Preferably, rotating columns are transversely inserted inside both ends of the conveyor belt, with a drive motor installed at one end of each rotating column, and a support plate fitted on the outside of each end of the rotating column.

[0009] Preferably, a hopper is provided above the conveyor belt, and a support column is installed on each of the two lower edges of the hopper and fixedly connected to the support plate.

[0010] Preferably, a telescopic valve is provided at the lower end of the conveying hopper, and an electromagnetic control valve is installed on the outer side of the telescopic valve.

[0011] Preferably, the L-shaped flip plate has rectangular grooves symmetrically opened on the inner side, and a threaded rod passes through the inner side of the rectangular grooves on the L-shaped flip plate.

[0012] Preferably, a rectangular threaded sleeve is fitted around the outside of the threaded rod, and a second rotating motor is installed at one end of the threaded rod.

[0013] Preferably, a limiting plate is installed on one side of the rectangular threaded sleeve.

[0014] The beneficial effects of this utility model are as follows: The pipe material is poured into the conveyor hopper above the chain in sequence. Then, the chain is started to drive the L-shaped flipping plate for conveying. When the L-shaped flipping plate moves directly under the conveyor hopper, the telescopic valve on the conveyor hopper opens, allowing the pipe material to fall onto the L-shaped flipping plate. Then, the L-shaped flipping plate rotates to flip the pipe material, completing the operation. Through the automatic flipping structure, the material can be flipped continuously and quickly, reducing the time cost of manual operation. It is especially suitable for large-scale production scenarios, meeting the material processing speed requirements of the production line, improving overall production efficiency, and accurately completing the flipping action to ensure that the material achieves the expected effect during the flipping process, thus improving the stability of product quality. Attached Figure Description

[0015] Figure 1 The diagram shown is a schematic representation of the overall structure of the automatic material turning device of this utility model.

[0016] Figure 2 The diagram shown is a schematic representation of the conveyor belt structure of the automatic material turning device of this utility model.

[0017] Figure 3 The diagram shown is a schematic of the U-shaped frame structure of the automatic material turning device of this utility model;

[0018] Figure 4The diagram shown is a schematic diagram of the limiting plate structure of the automatic material turning device of this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Chain; 2. L-shaped tilting plate; 101. Conveyor belt; 102. Rotating column; 103. Drive motor; 104. Support plate; 105. Feed hopper; 106. Support column; 107. Telescopic valve; 108. Solenoid control valve; 201. U-shaped frame; 202. Rotating shaft; 203. First rotating motor; 204. Rectangular chute; 205. Threaded rod; 206. Rectangular threaded sleeve; 207. Second rotating motor; 208. Limiting plate. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figures 1-4 This utility model provides an embodiment of a chain-type automatic material turning device, which includes a chain 1 and an L-shaped turning plate 2. Multiple sets of L-shaped turning plates 2 for turning tubes are arranged along the surface of the chain 1. The chain 1 is arranged symmetrically in the transverse direction. A conveyor belt 101 is installed between two sets of chains 1. A U-shaped frame 201 fixedly connected to the conveyor belt 101 is provided at the outer corner of the L-shaped turning plate 2. A rotating shaft 202 is transversely inserted in the middle of the U-shaped frame 201. A first rotating motor 203 is installed at one end of the rotating shaft 202. The L-shaped turning plate 2 is rotatably connected to the U-shaped frame 201 through the rotating shaft 202.

[0022] Please see Figure 2 In this embodiment, rotating columns 102 are transversely inserted into both ends of the conveyor belt 101. A drive motor 103 is installed at one end of the rotating column 102, and a support plate 104 is sleeved on the outside of each end of the rotating column 102. Driven by the drive motor 103, the rotating column 102 rotates, and the chain 1 drives the conveyor belt 101 to transport materials. A hopper 105 is provided above the conveyor belt 101. Support columns 106 fixedly connected to the support plates 104 are installed on both sides of the lower end of the hopper 105. The pipe material is poured into the hopper 105 in sequence to facilitate the transport of the pipe material. A telescopic valve 107 is provided at the lower end of the hopper 105. An electromagnetic control valve 108 (model AD-8A-N-G1) is installed on one side of the telescopic valve 107. The telescopic valve 107 is opened by the control of the electromagnetic control valve 108.

[0023] Please see Figures 3-4In this embodiment, a rectangular sliding groove 204 is symmetrically opened on the inner side of the L-shaped flip plate 2. A threaded rod 205 is horizontally inserted through the inner side of the rectangular sliding groove 204 of the L-shaped flip plate 2. The rectangular threaded sleeve 206 drives the limiting plate 208 to move laterally along the rectangular sliding groove 204 to a suitable position. The rectangular threaded sleeve 206 is sleeved on the outside of the threaded rod 205. A second rotating motor 207 is installed at one end of the threaded rod 205. Driven by the second rotating motor 207, the threaded rod 205 rotates. A limiting plate 208 is installed on one side of the rectangular threaded sleeve 206. The limiting plate 208 performs a simple limiting operation on the pipe material.

[0024] During operation, the pipe material is first poured into the conveying hopper 105. Then, driven by the drive motor 103, the rotating column 102 rotates, and the chain 1 drives the conveyor belt 101 for conveying. When the L-shaped flipping plate 2 moves directly below the conveying hopper 105, the telescopic valve 107 is opened under the control of the electromagnetic control valve 108, allowing a set of pipe material to fall onto the L-shaped flipping plate 2. Then, according to the length of the pipe material, driven by the second rotating motor 207, the threaded rod 205 rotates, causing the rectangular threaded sleeve 206 to drive the limiting plate 208 to move laterally along the rectangular slide 204 to a suitable position, facilitating a simple limiting operation of the pipe material by the limiting plate 208. After the pipe material is conveyed to the suitable position, driven by the first rotating motor 203, the L-shaped flipping plate 2 rotates to a suitable angle through the rotating shaft 202 and the U-shaped frame 201. At the same time, the limiting plate 208 moves in the opposite direction, releasing the limiting of the pipe material and flipping the pipe material over, completing the operation.

[0025] Through the above steps, the pipe material is poured into the conveying hopper 105 above the chain 1. Then, the chain 1 is started to drive the L-shaped flipping plate 2 for conveying. When the L-shaped flipping plate 2 moves directly below the conveying hopper 105, the telescopic valve 107 on the conveying hopper 105 is opened to facilitate the pipe material falling onto the L-shaped flipping plate 2. Then, the L-shaped flipping plate 2 rotates to flip the pipe material, completing the operation. Through the automatic flipping structure, the material can be flipped continuously and quickly, reducing the time cost of manual operation. It is especially suitable for large-scale production scenarios, which can meet the requirements of material processing speed on the production line, improve overall production efficiency, and accurately complete the flipping action to ensure that the material achieves the expected effect during the flipping process, thereby improving the stability of product quality. This solves the problem that most existing flipping devices rely on manual operation in conjunction with machinery, which affects work efficiency, and the consistency and accuracy of manual operation are poor, affecting the stability of product quality and posing safety hazards.

Claims

1. A chain type automatic material turning device, comprising a chain (1); characterized in that: Also include L type turnover plate (2); chain (1) surface along the set of multiple groups for turning pipe material L type turnover plate (2), chain (1) is horizontally symmetrically arranged, two groups of chain (1) between the installation has a conveyor belt (101), L type turnover plate (2) outside corner is equipped with the U type frame (201) fixedly connected with conveyor belt (101), the U type frame (201) middle part is horizontally provided with rotating shaft (202), rotating shaft (202) one end is installed with first rotating motor (203), L type turnover plate (2) is rotatably connected with U type frame (201) through rotating shaft (202).

2. The chain type automatic turning device according to claim 1, characterized in that: The both ends of the conveyor belt (101) are internally horizontally provided with rotating columns (102), one end of the rotating column (102) is installed with a driving motor (103), and the both ends of the rotating column (102) are externally respectively sleeved with support plates (104).

3. The chain type automatic turning device according to claim 1, characterized in that: The upper side of the conveyor belt (101) is provided with a feeding hopper (105), and the lower end of the feeding hopper (105) is respectively installed with support columns (106) fixedly connected with the support plates (104).

4. The chain-type automatic turning device according to claim 3, characterized in that: The lower end of the feeding hopper (105) is provided with a telescopic valve (107), and the outer side of the telescopic valve (107) is installed with an electromagnetic control valve (108).

5. The chain-type automatic turning device according to claim 1, characterized by: The inner side of the L type turnover plate (2) is horizontally symmetrically provided with a rectangular sliding groove (204), and the inner side of the L type turnover plate (2) is horizontally provided with a threaded rod (205) in the rectangular sliding groove (204).

6. The chain-type automatic turning device according to claim 5, characterized in that: The outer side of the threaded rod (205) is sleeved with a rectangular threaded sleeve (206), and one end of the threaded rod (205) is installed with a second rotating motor (207).

7. The chain-type automatic turning device according to claim 6, characterized in that: One side of the rectangular threaded sleeve (206) is installed with a limiting plate (208).