PE film winding structure
By designing the cutting, winding, and tensioning mechanisms, efficient cutting of PE film and rewinding of two rolls were achieved, solving the problems of difficult winding and high energy consumption of small-width PE film in existing equipment, thus improving winding efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-10
AI Technical Summary
Existing PE film roll winding equipment is difficult to wind up and consumes a lot of energy when processing PE films with small width specifications, and operating two sets of winding mechanisms at the same time is inefficient.
A PE film winding structure was designed, including a cutting mechanism, a winding mechanism, a tensioning mechanism, and connectors. It can realize the cutting of PE film and the docking of two rolls. The winding of two rolls of PE film is completed by a set of winding mechanisms, which reduces the number of equipment sets and improves efficiency.
This technology enables efficient cutting and winding of PE film, reducing energy consumption, improving winding quality and efficiency, and lowering costs.
Smart Images

Figure CN223983220U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a PE film winding structure. BACKGROUND
[0002] After the production of PE film is completed, it needs to be cut into different width specifications according to the specifications of the PE film roll. In the existing equipment for winding the PE film roll, there is a certain distance between the two adjacent winding mechanisms, and in order to avoid waste of PE film, when the PE film is cut into two parts, a set of winding mechanisms needs to be arranged on both sides of the equipment to wind the two parts of PE film separated. For the PE film roll with a smaller width specification, on the one hand, it is difficult to wind the glue, and on the other hand, it is energy-consuming and low in efficiency to simultaneously open two sets of winding mechanisms. SUMMARY
[0003] The utility model discloses a PE film winding structure, which can cut PE film and wind two PE film rolls at a time.
[0004] The utility model discloses a PE film winding structure, which includes a rack, an import roller for feeding film is arranged on the rack, at least one cutter mechanism capable of adjusting along the axial direction of the import roller is arranged on the front side of the import roller, a reversing roller is arranged on the lower side of the import roller, a winding mechanism capable of adjusting the distance and moving along the axial direction of the import roller is arranged in front of the reversing roller, the winding mechanism is provided with a connecting piece for realizing butt joint of two winding drums, and a tensioning mechanism is arranged between the winding mechanism and the reversing roller.
[0005] Further, the cutter mechanism includes a first sliding seat slidingly connected with the rack at the upper end face, a swing plate is hinged to the side face of the first sliding seat, a blade is arranged on the lower end of the swing plate and faces the import roller, and a first driving mechanism is further arranged on the first sliding seat and drives the swing plate to be close to the import roller.
[0006] Further, the first driving mechanism includes an inclined air cylinder hinged at the upper end to the front end of the first sliding seat, and the telescopic rod of the inclined air cylinder is hinged to the lower part of the swing plate.
[0007] Further, the tensioning mechanism includes a pair of second sliding seats slidingly connected with the rack, a fixed plate is rotatably connected to the lower end of the side part of each second sliding seat, a tensioning roller is rotatably connected between the upper ends of the two fixed plates, and a second driving mechanism is arranged on each second sliding seat and drives the fixed plate to swing forward and backward.
[0008] Further, the second driving mechanism includes a mounting plate mounted on the upper end of the second sliding seat, a horizontal air cylinder with the telescopic rod facing the front side is hinged to the mounting plate, and the telescopic rod of the horizontal air cylinder is hinged to the fixed plate.
[0009] Furthermore, the lower part of the second slide is screwed with a hand-tightening bolt to lock the second slide to the frame.
[0010] Furthermore, the winding mechanism includes a fixed platform located on the front side of the frame, a pair of movable seats with their lower ends slidably connected to the frame on the platform surface of the fixed platform, a rotating seat driven by a motor and used to install the roll on the upper inner side of the movable seat, and a third drive mechanism for driving the movement of the movable seat on the lower part.
[0011] Furthermore, the third drive mechanism includes a rack fixed to the lower front end of the table and parallel to the axial direction of the guide roller, and a stepper motor fixed to the lower front end of the moving seat. The output end of the stepper motor is equipped with a drive gear that meshes with the rack.
[0012] Furthermore, both sides of the connector are provided with ends for extending into the drum, and the middle of the connector is provided with an annular flange for separating the two drums.
[0013] Furthermore, the connector is made of metal.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] 1. This PE film winding structure can cut PE film and connect two rolls together with connectors, so that one winding mechanism can wind two rolls of PE film at one time, effectively improving efficiency, reducing the number of winding mechanism sets used, reducing energy consumption, and lowering costs.
[0016] 2. The PE film winding structure, by setting a tensioning mechanism, helps to ensure the tension of the PE film during winding, thereby improving the winding quality. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the connector of this utility model;
[0019] Figure 3 This is a schematic diagram showing the connection between the connector of this utility model and the two drums.
[0020] Figure 4 For the present utility model Figure 1 A schematic diagram of the winding mechanism in the B direction;
[0021] In the diagram: 1-PE film; 2-roll; 10-inlet roller; 20-cutting mechanism; 21-first slide; 22-swing plate; 23-blade; 24-inclined cylinder; 25-first guide rail; 30-reversing roller; 40-winding mechanism; 41-fixed platform; 42-moving seat; 43-rotating seat; 44-rack; 45-stepper motor; 46-drive gear; 47-third guide rail; 50-tensioning mechanism; 51-second slide; 52-fixed plate; 53-tensioning roller; 54-mounting plate; 55-horizontal cylinder; 57-second guide rail; 60-connector; 61-end; 62-annular flange. Detailed Implementation
[0022] To make the above-mentioned features and advantages of this utility model more easily understood, specific embodiments are described below in conjunction with the accompanying drawings, but this utility model is not limited thereto.
[0023] refer to Figures 1 to 4
[0024] A PE film winding structure includes a frame, on which an inlet roller 10 for feeding the film is provided. At least one set of cutter mechanisms 20 adjustable along the axial direction of the inlet roller is provided on the front side of the inlet roller. A reversing roller 30 is provided on the lower side of the inlet roller. A winding mechanism 40 with adjustable spacing and adjustable along the axial direction of the inlet roller is provided in front of the reversing roller. The winding mechanism is equipped with a connector 60 for connecting two rolls. A tensioning mechanism 50 is provided between the winding mechanism and the reversing roller.
[0025] In this embodiment, the cutting mechanism includes a first slide 21 whose upper end face is slidably connected to the frame via a first guide rail 25 fixed on the frame. A swing plate 22 is hinged to the side of the first slide. A blade 23 facing the guide roller is provided at the lower end of the swing plate. A first driving mechanism for driving the swing plate to approach the guide roller is also provided on the first slide.
[0026] In this embodiment, the first driving mechanism includes an inclined cylinder 24 whose upper end is hinged to the front end of the first slide block, and the telescopic rod of the inclined cylinder is hinged to the lower part of the swing plate.
[0027] In this embodiment, the tensioning mechanism includes a pair of second slide blocks 51 that are slidably connected to the frame via second guide rails 57 fixed on the frame. Each of the second slide blocks has a fixed plate 52 with its lower end rotatably connected to it on its side. A tensioning roller 53 is rotatably connected between the upper ends of the two fixed plates. Each of the second slide blocks is provided with a second driving mechanism that drives the fixed plate to swing back and forth.
[0028] In this embodiment, the second drive motor includes a mounting plate 54 mounted on the upper end of the second slide block. A horizontal cylinder 55 with a telescopic rod facing forward is hinged to the mounting plate. The telescopic rod of the horizontal cylinder is hinged to the fixed plate.
[0029] In this embodiment, the lower part of the second slide is screwed with a hand-tightening bolt to lock the second slide to the frame.
[0030] In this embodiment, the winding mechanism includes a fixed platform 41 located on the front side of the frame, a pair of third guide rails 47 fixed on the platform, a pair of movable seats 42 whose lower ends are slidably connected to the third guide rails on the platform, a rotating seat 43 driven by a motor and used to install the roll on the upper inner side of the movable seat, and a third drive mechanism for driving the movement of the movable seat on the lower part.
[0031] In this embodiment, the third driving mechanism includes a rack 44 fixed to the lower front end of the table and parallel to the axial direction of the guide roller. A stepper motor 45 is fixed to the lower front end of the moving seat, and a drive gear 46 that meshes with the rack is installed at the output end of the stepper motor.
[0032] In this embodiment, both sides of the connector are provided with end heads 61 for extending into the drum, and the middle part of the connector is provided with an annular flange 62 for separating the two drums.
[0033] In this embodiment, the connector is made of metal.
[0034] Pre-adjust the distance between the two moving seats according to requirements. Then, according to the specifications of the PE film rolls, connect the two rolls using connectors, place them between the two moving seats, and adjust the distance between the two moving seats so that the rotating seats extend into both ends of the connected rolls and clamp them. Adjust the position of the cutting mechanism according to the specifications of the PE film rolls. If the overall width of the PE film is greater than the sum of the widths of the two rolls of PE film, a set of cutting mechanisms can be installed on each side of the PE film to cut the side edges. The cut side edge material is recycled through the waste recycling mechanism. If the width of the PE film is exactly the sum of the widths of the two rolls of PE film, only one cutting mechanism is needed, and the position of the cutting mechanism should be adjusted. The PE film is fed from back to front into the rear guide roller, and after passing over the upper side of the guide roller, it is conveyed towards the reversing roller. When the PE film reaches the front side of the guide roller, it is cut into two parts by the cutting mechanism and simultaneously passes over the rear side and bottom of the reversing roller, and then is fed into the winding mechanism through the tensioning mechanism. When the winding mechanism first starts working, the tension roller is close to the reversing roller to ensure tension. As the diameter of the PE film roll gradually increases, the horizontal cylinder pushes the fixed plate to swing the tension roller toward the winding mechanism to reduce tension. In another embodiment, the horizontal cylinder can be replaced by a horizontal electric cylinder.
[0035] If the terms "first" and "second" are used in the above description to define the components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of distinguishing the components in the description. Unless otherwise stated, the above terms have no special meaning.
[0036] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws) or a non-detachable fixed connection (e.g., riveting or welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured using a casting process) (except where it is obviously impossible to use an integral forming process).
[0037] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.
[0038] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.
[0039] The above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall be covered by the present utility model.
Claims
1. A PE film winding structure comprising a frame, characterized in that, The rack is provided with an import roller for film feeding, the front side of the import roller is provided with at least one set of cutter mechanism capable of adjusting along the axial direction of the import roller, the lower side of the import roller is provided with a reversing roller, the front of the reversing roller is provided with a winding mechanism capable of adjusting the interval and moving along the axial direction of the import roller, the winding mechanism is provided with a connecting piece for realizing butt joint of two winding drums, and a tensioning mechanism is arranged between the winding mechanism and the reversing roller.
2. The PE film winding structure according to claim 1, characterized in that, The cutter mechanism comprises a first sliding seat in sliding connection with the upper end face of the rack, the side face of the first sliding seat is hingedly connected with a swing plate, the lower end of the swing plate is provided with a blade facing the import roller, and the first sliding seat is further provided with a first driving mechanism for driving the swing plate to be close to the import roller.
3. The PE film winding structure according to claim 2, characterized in that, The first driving mechanism comprises an inclined air cylinder hingedly connected with the front end of the first sliding seat, and the telescopic rod of the inclined air cylinder is hingedly connected with the lower part of the swing plate.
4. A PE film winding structure according to claim 1, 2 or 3, characterized in that, The tensioning mechanism comprises a pair of second sliding seats in sliding connection with the rack, the side parts of the second sliding seats are both provided with a fixed plate in rotary connection with the lower end thereof, a tensioning roller is rotatably connected between the upper ends of the two fixed plates, and the second sliding seats are both provided with a second driving mechanism for driving the fixed plate to swing forward and backward.
5. The PE film winding structure according to claim 4, characterized in that, The second driving mechanism comprises a mounting plate mounted on the upper end of the second sliding seat, a horizontal air cylinder with the telescopic rod facing the front side is hingedly connected to the mounting plate, and the telescopic rod of the horizontal air cylinder is hingedly connected with the fixed plate.
6. The PE film winding structure according to claim 4, characterized in that, The lower part of the second sliding seat is screwed with a hand-tight bolt for locking the second sliding seat with the rack.
7. A PE film winding structure according to claim 1, 2, 3, 5 or 6, characterized in that, The winding mechanism comprises a fixed table provided on the front side of the rack, the table top of the fixed table is provided with a pair of moving seats in sliding connection with the rack at the lower end, the inner side of the upper part of the moving seat is provided with a rotating seat driven to rotate by a motor and used for mounting the winding drum, and the lower part of the moving seat is provided with a third driving mechanism for driving the moving seat to move.
8. The PE film winding structure according to claim 7, characterized in that, The third driving mechanism comprises a rack fixed on the lower side of the front end of the table top and parallel to the axial direction of the import roller, the front end of the lower part of the moving seat is fixed with a stepping motor, and the output end of the stepping motor is provided with a driving gear in meshing connection with the rack.
9. The PE film winding structure according to claim 1 or 8, characterized in that, The two side parts of the connecting piece are both provided with end heads for extending into the winding drum, and the middle part of the connecting piece is provided with an annular flange for separating the two winding drums.
10. The PE film winding structure according to claim 9, characterized in that, The connecting piece is made of metal.