Corrosion and scale inhibitor dosing device
By using a weighing sensor and a water flow sensor in the corrosion and scale inhibitor dosing device, combined with a drive bevel gear and a spiral blade anti-clogging mechanism, the problem of inaccurate agent dosage control is solved, enabling precise mixing and continuous dosing of the agent, improving equipment protection and reducing costs and pollution risks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-10
AI Technical Summary
Existing corrosion and scale inhibitor dosing devices are difficult to precisely control the dosage, resulting in insufficient or excessive dosing, which affects the equipment protection effect and increases costs and environmental pollution risks.
Weighing sensors and water flow sensors are used to measure the amount of corrosion and scale inhibitor powder and water. Combined with a drive bevel gear and spiral blade anti-clogging mechanism, this ensures uniform mixing and continuous dosing of the agent.
It enables precise control of reagent dosage, prevents blockage, improves equipment protection, and reduces production costs and environmental pollution risks.
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Figure CN223983537U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dosing device technical field, especially in an inhibitor and scale inhibitor dosing device. BACKGROUND
[0002] The inhibitor and scale inhibitor is a kind of chemical agent, is divided into many kinds, the most widely used and most economic is organic phosphorus inhibitor and scale inhibitor, commonly used in boiler water treatment, it can reduce boiler water hardness and soften water quality, reduce scale and corrosion, by adding inhibitor, the surface of pipeline forms a protective film, so that corrosive ions do not corrode the pipeline.
[0003] The utility model discloses an inhibitor and scale inhibitor dosing device discloses a kind of inhibitor and scale inhibitor dosing device, including support, case and water tank, the upper end inlet surface of the water tank is fixed with water inlet pipe, the surface of the water inlet pipe is equipped with check valve, the upper end surface of the water inlet pipe is equipped with liquid preparation mechanism.The inhibitor and scale inhibitor dosing device, by being equipped with the liquid preparation mechanism of water inlet pipe surface installation of water tank, inhibitor and scale inhibitor solution is configured using liquid preparation mechanism, so that when using, by belt pulley drive vibration cylinder rotation, so that vibration cylinder hits vibration tube when rotating, promote the inhibitor and scale inhibitor powder in vibration tube to fall, while the lower end of belt pulley drives stirring rod to rotate in liquid preparation tank, and then inhibitor and scale inhibitor powder and water are mixed, promote the formation of inhibitor and scale inhibitor solution, so that dosing mechanism has the characteristics that inhibitor and scale inhibitor solution preparation is facilitated.
[0004] The existing inhibitor and scale inhibitor dosing device can promote reagent dissolution and mixing by vibration and stirring, however, vibration feeding is difficult to measure the dosage of inhibitor and scale inhibitor powder, if the dosage is insufficient, cannot form complete and effective protective film on the surface of equipment, it is difficult to fully play the role of corrosion and scale inhibition, equipment will still suffer from corrosion and scale damage, if the dosage is too much, not only cause reagent waste, increase production cost, also can cause subsequent environmental pollution problem, therefore, there is the problem that inhibitor and scale inhibitor powder dosage is not convenient to measure. UTILITY MODEL CONTENTS
[0005] (I) technical problem solved
[0006] In view of the problems existing in the prior art, the utility model provides an inhibitor and scale inhibitor dosing device.
[0007] (II) technical scheme
[0008] To achieve the above objectives, this utility model provides the following technical solution: a corrosion and scale inhibitor dosing device, comprising a mixing shell, a feeding mechanism and a control panel fixedly connected to the outer surface of the mixing shell, and a mixing mechanism rotatably connected to the inner wall of the mixing shell. The feeding mechanism includes a fixed plate fixedly connected to the upper surface of the mixing shell, a feeding hopper fixedly connected to the outer surface of the fixed plate, a conveying frame fixedly connected to the lower surface of the feeding hopper, the conveying frame fixedly connected to the inner wall of the mixing shell, and a sliding plate slidably connected to the inner wall of the conveying frame. A weighing sensor is fixedly connected to the upper surface of the sliding plate, and a weighing platform is fixedly connected to the detection end of the weighing sensor. The mixing mechanism includes a rotating frame rotatably connected to the inner wall of the mixing shell, a stirring paddle fixedly connected to the outer surface of the rotating frame, and a sealing plate fixedly connected to the outer surface of the sliding plate.
[0009] In a preferred embodiment of the corrosion and scale inhibitor dosing device of the present invention, the feeding mechanism further includes a connecting shaft fixedly connected to the outer surface of the rotating frame, a driving bevel gear fixedly connected to the outer surface of the connecting shaft, a driven bevel gear meshing with the outer surface of the driving bevel gear, a helical blade fixedly connected to the outer surface of the driven bevel gear, and the helical blade rotatably connected to the inner wall of the feeding hopper.
[0010] By adopting the above technical solution, the driven bevel gear is rotated to drive the driven bevel gear, which helps to prevent the corrosion and scale inhibitor powder in the feed hopper from becoming clogged.
[0011] In a preferred embodiment of the corrosion and scale inhibitor dosing device of this utility model, an electric telescopic rod is fixedly connected to the outer surface of the conveying frame, the output end of the electric telescopic rod is fixedly connected to the outer surface of the sealing plate, and a limiting rod is fixedly connected to the outer surface of the sealing plate. A limiting sleeve is fixedly connected to the outer surface of the sealing plate in conjunction with the outer surface of the limiting rod, and the inner wall of the limiting sleeve is slidably connected to the inner wall of the limiting rod.
[0012] By adopting the above technical solution, the sliding plate can be easily slid out of the material conveying frame by activating the electric telescopic rod.
[0013] In a preferred embodiment of the corrosion and scale inhibitor dosing device of this utility model, a water flow sensor is fixedly connected to the upper surface of the mixing shell, and a water inlet pipe is fixedly connected to the inlet of the water flow sensor.
[0014] By adopting the above technical solution, the amount of water injected into the mixing shell can be easily measured using a water flow sensor.
[0015] In a preferred embodiment of the corrosion and scale inhibitor dosing device of this utility model, a rubber plate is fixedly connected to the inner wall of the conveying frame, and the outer surface of the rubber plate is slidably connected to the outer surface of the weighing platform.
[0016] By adopting the above technical solution, the corrosion and scale inhibitor powder on the surface of the weighing platform can be easily swept into the mixing shell through the rubber plate.
[0017] As a preferred embodiment of the corrosion and scale inhibitor dosing device of this utility model, the mixing mechanism further includes a reduction motor fixedly connected to the lower surface of the mixing housing, the output shaft of the reduction motor passing through the inner wall of the mixing housing and fixedly connected to the outer surface of the rotating frame, and a discharge valve fixedly connected to the lower surface of the mixing housing.
[0018] By adopting the above technical solution, the water and corrosion and scale inhibitor powder can be mixed evenly by starting the geared motor.
[0019] (III) Beneficial Effects
[0020] This invention provides a device for adding corrosion and scale inhibitors. It has the following beneficial effects:
[0021] 1. By measuring the influent water volume with a water flow sensor and the weight of the corrosion and scale inhibitor powder with a weighing sensor, the amount of corrosion and scale inhibitor powder can be precisely controlled according to the actual influent water volume, achieving accurate dosing and ensuring that the mixing ratio of water and corrosion and scale inhibitor meets the requirements, thereby improving the corrosion and scale inhibition effect.
[0022] 2. By installing an anti-clogging mechanism consisting of a driving bevel gear, a driven bevel gear, and a spiral blade inside the feed hopper, the spiral blade is driven to rotate by the power of the rotating frame, which effectively prevents the corrosion and scale inhibitor powder from clogging inside the feed hopper, ensuring the continuity and stability of the dosing process and improving work efficiency. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a front cross-sectional view of the overall structure of this utility model;
[0026] Figure 3 yesFigure 2 A magnified structural diagram of A in the middle;
[0027] Figure 4 This is a side cross-sectional view of the overall structure of this utility model.
[0028] In the diagram: 1. Mixing shell; 2. Feeding mechanism; 201. Fixed plate; 202. Driven bevel gear; 203. Driving bevel gear; 204. Connecting shaft; 205. Limiting rod; 206. Water inlet pipe; 207. Water flow sensor; 208. Feed hopper; 209. Spiral blade; 210. Electric telescopic rod; 211. Conveying frame; 212. Rubber plate; 213. Sealing plate; 214. Weighing platform; 215. Weighing sensor; 216. Sliding plate; 3. Mixing mechanism; 301. Rotating frame; 302. Stirring paddle; 303. Gear motor; 4. Control panel; 5. Discharge valve. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0030] Example 1
[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This is the first embodiment of the present invention. This embodiment provides a corrosion and scale inhibitor dosing device, including a mixing shell 1. A feeding mechanism 2 and a control panel 4 are fixedly connected to the outer surface of the mixing shell 1, and a mixing mechanism 3 is rotatably connected to the inner wall of the mixing shell 1. The feeding mechanism 2 includes a fixing plate 201 fixedly connected to the upper surface of the mixing shell 1. A feeding bin 208 is fixedly connected to the outer surface of the fixing plate 201. A conveying frame 211 is fixedly connected to the lower surface of the feeding bin 208. The conveying frame 211 is fixedly connected to the inner wall of the mixing shell 1, and a sliding plate 216 is slidably connected to the inner wall of the conveying frame 211. A weighing sensor 215 is fixedly connected to the upper surface of the sliding plate 216. A weighing platform 214 is fixedly connected to the detection end of the weighing sensor 215. A sealing plate 213 is fixedly connected to the outer surface of the sliding plate 216. The weighing sensor 215 is usually a resistance strain gauge weighing sensor, whose core components are an elastic element and a strain gauge. When the corrosion and scale inhibitor powder is placed on the weighing platform 214, the platform transmits pressure to the elastic element, causing it to deform. The strain gauges attached to the elastic element change resistance as the element deforms. According to the resistance-strain effect, the change in resistance is proportional to the pressure exerted on the elastic element, which in turn is related to the weight of the corrosion and scale inhibitor powder. By measuring the change in strain gauge resistance and performing relevant circuit conversions and calculations, the weight of the corrosion and scale inhibitor powder can be determined.
[0032] The specific feeding mechanism 2 also includes a connecting shaft 204 fixedly connected to the outer surface of the rotating frame 301. A driving bevel gear 203 is fixedly connected to the outer surface of the connecting shaft 204. A driven bevel gear 202 is meshed with the outer surface of the driving bevel gear 203. A spiral blade 209 is fixedly connected to the outer surface of the driven bevel gear 202. The spiral blade 209 is rotatably connected to the inner wall of the feed hopper 208. An electric telescopic rod 210 is fixedly connected to the outer surface of the conveying frame 211. The output end of the electric telescopic rod 210 is fixedly connected to the outer surface of the sealing plate 213. A limiting rod 205 is fixedly connected. A limiting sleeve is fixedly connected to the outer surface of the sealing plate 213 in conjunction with the outer surface of the limiting rod 205. The inner wall of the limiting sleeve is slidably connected to the inner wall of the limiting rod 205. A water flow sensor 207 is fixedly connected to the upper surface of the mixing shell 1. A water inlet pipe 206 is fixedly connected to the inlet of the water flow sensor 207. A rubber plate 212 is fixedly connected to the inner wall of the conveying frame 211. The outer surface of the rubber plate 212 is slidably connected to the outer surface of the weighing platform 214. Both the water flow sensor 207 and the weighing sensor 215 are electrically connected to the control panel 4 through wires.
[0033] Furthermore, the water flow sensor 207 measures the influent flow rate, and the weighing sensor 215 measures the weight of the corrosion and scale inhibitor powder. This allows for precise control of the amount of corrosion and scale inhibitor powder used based on the actual influent flow rate, achieving accurate dosing and ensuring that the mixing ratio of water and corrosion and scale inhibitor meets the requirements, thereby improving the corrosion and scale inhibition effect.
[0034] Example 2
[0035] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The mixing mechanism 3 includes a rotating frame 301 rotatably connected to the inner wall of the mixing shell 1. A stirring paddle 302 is fixedly connected to the outer surface of the rotating frame 301.
[0036] The specific mixing mechanism 3 also includes a reduction motor 303 fixedly connected to the lower surface of the mixing housing 1. The output shaft of the reduction motor 303 passes through the inner wall of the mixing housing 1 and is fixedly connected to the outer surface of the rotating frame 301. A discharge valve 5 is fixedly connected to the lower surface of the mixing housing 1.
[0037] Furthermore, an anti-clogging mechanism consisting of a driving bevel gear 203, a driven bevel gear 202, and a spiral blade 209 is installed in the feed hopper 208. The spiral blade 209 is driven to rotate by the power of the rotating frame 301, which effectively prevents the corrosion and scale inhibitor powder from clogging in the feed hopper 208, ensuring the continuity and stability of the dosing process and improving work efficiency.
[0038] Working Principle: When using this solid corrosion and scale inhibitor dosing device, first connect the external water pipe to the inlet pipe 206. Water flows into the mixing shell 1 through the inlet pipe 206. The water flow sensor 207 monitors and accurately measures the amount of water injected into the mixing shell 1 in real time. Based on the measured water volume, the required amount of corrosion and scale inhibitor powder can be calculated. Then, start the reduction motor 303, whose output shaft drives the rotating frame 301 to rotate. The stirring paddle 302 on the rotating frame 301 rotates accordingly, fully stirring the water entering the mixing shell 1 and the subsequently added corrosion and scale inhibitor powder to ensure uniform mixing. At the same time, the rotating frame 301 drives the connecting shaft 204 to rotate, which in turn drives the drive bevel gear 203 to rotate. The drive bevel gear 203 meshes with the driven bevel gear 202, causing the driven bevel gear 202 to rotate, which in turn drives the spiral blades 209 in the feed bin 208 to rotate. The rotation of the spiral blades 209 effectively prevents the corrosion and scale inhibitor powder in the feed hopper 208 from clogging, allowing the powder to flow slowly and steadily to the weighing platform 214. The weighing sensor 215 on the weighing platform 214 measures the weight of the powder in real time. When the preset weight is reached, the electric telescopic rod 210 is activated. The output end of the electric telescopic rod 210 pushes the sealing plate 213 to move, causing the sliding plate 216 to slide out from the conveying frame 211. During the sliding of the sliding plate 216, the rubber plate 212 on the inner wall of the conveying frame 211 sweeps the corrosion and scale inhibitor powder on the weighing platform 214 into the mixing shell 1, thus precisely controlling the amount of powder added. If too much corrosion and scale inhibitor powder is found during operation, an appropriate amount of water can be injected into the mixing shell 1 through the water inlet pipe 206 to ensure the accuracy of the mixing ratio.
[0039] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
Claims
1. A corrosion and scale inhibitor dosing device comprising a mixing housing (1), characterized in that: The outer surface of the mixing shell (1) is fixedly connected with a feeding mechanism (2) and a control panel (4), and the inner wall of the mixing shell (1) is rotatably connected with a mixing mechanism (3); The feeding mechanism (2) comprises a fixed plate (201) fixedly connected to the upper surface of the mixing shell (1), the outer surface of the fixed plate (201) is fixedly connected with a feeding bin (208), the lower surface of the feeding bin (208) is fixedly connected with a feeding frame (211), the feeding frame (211) is fixedly connected to the inner wall of the mixing shell (1), and the inner wall of the feeding frame (211) is slidably connected with a sliding plate (216), the upper surface of the sliding plate (216) is fixedly connected with a weighing sensor (215), the detection end of the weighing sensor (215) is fixedly connected with a weighing platform (214), and the outer surface of the sliding plate (216) is fixedly connected with a sealing plate (213). The mixing mechanism (3) comprises a rotating frame (301) rotatably connected to the inner wall of the mixing shell (1), and the outer surface of the rotating frame (301) is fixedly connected with a stirring paddle (302).
2. The corrosion and scale inhibitor dosing device according to claim 1, characterized in that: The feeding mechanism (2) further comprises a connecting shaft (204) fixedly connected to the outer surface of the rotating frame (301), the outer surface of the connecting shaft (204) is fixedly connected with a driving bevel gear (203), the outer surface of the driving bevel gear (203) is meshingly connected with a driven bevel gear (202), the outer surface of the driven bevel gear (202) is fixedly connected with a spiral blade (209), and the spiral blade (209) is rotatably connected to the inner wall of the feeding bin (208).
3. The corrosion and scale inhibitor dosing device of claim 2, wherein: The outer surface of the feeding frame (211) is fixedly connected with an electric telescopic rod (210), the output end of the electric telescopic rod (210) is fixedly connected with the outer surface of the sealing plate (213), the outer surface of the sealing plate (213) is fixedly connected with a limiting rod (205), the outer surface of the sealing plate (213) is fixedly connected with a limiting sleeve matched with the outer surface of the limiting rod (205), and the inner wall of the limiting sleeve is slidably connected with the inner wall of the limiting rod (205).
4. The corrosion and scale inhibitor dosing device of claim 3, wherein: The upper surface of the mixing shell (1) is fixedly connected with a water flow sensor (207), and the water inlet of the water flow sensor (207) is fixedly connected with a water inlet pipeline (206).
5. The corrosion and scale inhibitor dosing device of claim 3, wherein: The inner wall of the feeding frame (211) is fixedly connected with a rubber plate (212), and the outer surface of the rubber plate (212) is slidably connected with the outer surface of the weighing platform (214).
6. The corrosion and scale inhibitor dosing device of claim 1, wherein: The mixing mechanism (3) further comprises a speed reducer (303) fixedly connected to the lower surface of the mixing shell (1), the output shaft of the speed reducer (303) penetrates through the inner wall of the mixing shell (1) and is fixedly connected with the outer surface of the rotating frame (301), and the lower surface of the mixing shell (1) is fixedly connected with a discharge valve (5).
Citation Information
Patent Citations
Corrosion and scale inhibitor dosing device
CN220803016U