Tool for workpiece quenching
By designing a quenching fixture box and related components, the problem of insufficient contact between the quenching fluid and the workpiece was solved, resulting in better quenching effect and suspension extraction capability, and improving the practicality and comprehensiveness of the workpiece quenching fixture.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-10
AI Technical Summary
The existing workpiece quenching fixtures do not allow sufficient flow and contact between the quenching fluid and the workpiece during the quenching process, which affects the quenching effect. Furthermore, the equipment cannot perform suspended extraction operations, which cannot meet the needs of daily use.
A workpiece quenching fixture was designed, comprising a quenching fixture box, a shrink hood, a shrink airbag, a diverter pipe, a spray grid, a heat insulation plate, and a heat insulation pad. The fixture achieves uniform spraying and suspended contact of the quenching liquid through a liquid pump and a filtration system, and filters waste chips with a filter element to ensure full contact between the quenching liquid and the workpiece.
It achieves full contact between the quenching fluid and the workpiece, improves the quenching effect, and supports suspended extraction operation, enhancing the practicality and comprehensiveness of the equipment, and ensuring the recycling of quenching fluid and the filtration of waste chips.
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Figure CN223983678U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quenching frock technical field, concretely is a frock for workpiece quenching. BACKGROUND
[0002] Quenching is a kind of heat treatment process, and the quenching of steel is to heat the steel to the critical temperature Ac3 or above the temperature Ac1, keep warm for a period of time, make it all or part austenitizing, then fast cooling to Ms below with the cooling rate greater than the critical cooling rate to carry out martensitic transformation heat treatment process, usually also the solid solution treatment or heat treatment process with rapid cooling process of aluminum alloy, copper alloy, titanium alloy, toughened glass and other materials is called quenching.
[0003] For example, the patent file with the announcement number CN 219195041 U discloses a frock for workpiece quenching, which comprises a base, a support column, a crossbeam, a screw rod and a clamp, the support column is fixedly connected to the base, one end of the crossbeam is fixedly connected to the top of the support column, the other end of the crossbeam is provided with a vertical threaded hole, the screw rod is connected in the threaded hole, the clamp is connected to the bottom of the screw rod, the clamp comprises a connecting block, a side plate, a compression spring and a clamping block, the top surface of the connecting block is connected with the screw rod, the bottom surface of the connecting block is uniformly provided with more than three side plates, the inner side of each side plate is fixedly connected with one end of the compression spring, the other end of the compression spring is fixedly connected with the clamping block, and the compression spring is transversely arranged. This frock for workpiece quenching does not need the operator to manually clamp the workpiece to heat quench the workpiece, reduces the safety hazard, and can avoid scalding oneself when quenching with a hand-held clamp.
[0004] However, due to the limitation of its own structure, the structure can only simply fix the quenched workpiece on the frock during actual use, and then put it into the quenching liquid to complete the quenching operation, but the quenching liquid cannot fully flow and contact with the quenched workpiece, which affects the overall quenching effect, and the equipment cannot perform more suspended extraction operation on the workpiece, which cannot meet the daily use demand, so there is an urgent need to design a frock for workpiece quenching to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a frock for workpiece quenching to solve the problem that the existing structure in the background art can only simply fix the quenched workpiece on the frock during actual use due to the limitation of its own structure, and then put it into the quenching liquid to complete the quenching operation, but the quenching liquid cannot fully flow and contact with the quenched workpiece, which affects the overall quenching effect, and the equipment cannot perform more suspended extraction operation on the workpiece, which cannot meet the daily use demand.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a workpiece quenching fixture, comprising a quenching fixture box, wherein shrink hoods are fixedly connected to both sides of the quenching fixture box, shrink airbags are provided inside the shrink hoods, and diversion pipes are provided at the four corners of the inner wall of the quenching fixture box, and spray grids are provided on the inner wall of the diversion pipes.
[0007] The first liquid drain seat and the second liquid drain seat are fixedly connected to one end of the quenching fixture box, and the second liquid drain seat is fixedly connected to the other end of the quenching fixture box. A liquid pump is provided at the ends of the first liquid drain seat and the second liquid drain seat that are far apart from each other.
[0008] Preferably, a filter frame is fixedly connected to the bottom end between the first and second drain seats, and a filter screen is provided on the surface of the filter frame.
[0009] Preferably, the inner wall of the second drain seat is provided with a drain groove, and the inner wall of the drain groove is provided with a drain grid.
[0010] Preferably, the bottom two sides of the quenching tooling box are movably connected to sealing side seats, and a filter element is provided between the sealing side seats.
[0011] Preferably, one end of each of the contractile airbags is fixedly connected to a heat insulation plate, and a heat insulation pad is provided between the heat insulation plates.
[0012] Preferably, the shrinkage airbag is fitted inside the quenching tooling box by a heat insulation plate and a heat insulation pad.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This workpiece quenching fixture, with its quenching fixture box, first drain seat, second drain seat, pump, filter frame, filter screen, drain trough, drain grid, sealing side seat, and filter element, allows the equipment to perform quenching operations where the workpiece has more complete contact with the quenching liquid within the fixture. In actual use, the operator places the workpiece to be quenched into the quenching fixture box, and then simultaneously starts the pumps at the opposite ends of the first and second drain seats, drawing quenching liquid from the filter frame at the bottom of the quenching fixture box. The quenching liquid is then evenly sprayed from the drain grid of the drain tank to perform surface quenching of the workpieces inside the quenching fixture. The first and second drain seats can work in conjunction with the spray grid of the four corner diversion pipes to spray the quenching liquid at the four corners inside the quenching fixture, ensuring full contact between the quenching liquid and the workpiece. At the same time, the filter element can be installed inside the filter frame through the sealed side seat, and work with the filter screen inside the filter frame to filter the waste inside the quenching liquid, allowing the quenching liquid to be recycled, which reflects the practicality of the equipment design.
[0015] This workpiece quenching fixture, through the inclusion of a quenching fixture box, shrink hood, shrink airbag, diverter pipe, spray grid, heat insulation plate, and heat insulation pad, further enhances the overall performance of the equipment. During daily use, the operator can place the workpiece in the center of the quenching fixture box, and then activate the shrink airbags inside the shrink hoods on both sides of the quenching fixture box to simultaneously align them with the center of the quenching fixture box, aligning with the heat insulation plate at one end. At this point, the heat insulation pad between the heat insulation plates can adhere and press against both sides of the workpiece in the quenching liquid, thus quickly suspending the workpiece inside the quenching fixture box. This ensures that the quenching liquid inside the quenching fixture box makes more thorough and uniform contact with the surface of the workpiece during flow, demonstrating the comprehensiveness of the equipment design. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;
[0017] Figure 2 This is an overall schematic diagram of the structure of the first and second liquid-filled seats of this utility model;
[0018] Figure 3 This is an overall schematic diagram of the sealing side seat structure of this utility model;
[0019] Figure 4 This utility model Figure 1 An enlarged schematic diagram of the structure at point A in the middle.
[0020] In the diagram: 1. Quenching tooling box; 2. Shrink hood; 3. Shrink airbag; 4. Diverter pipe; 5. Spray grid; 6. First drain seat; 7. Second drain seat; 8. Pump; 9. Filter rack; 10. Filter screen; 11. Drainage trough; 12. Drainage grid; 13. Sealing side seat; 14. Filter element; 15. Heat insulation plate; 16. Heat insulation pad. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 One embodiment provided by this utility model:
[0023] A workpiece quenching fixture includes a quenching fixture box 1. Shrink covers 2 are fixedly connected to both sides of the quenching fixture box 1. Shrink airbags 3 are installed inside the shrink covers 2. Diverter pipes 4 are installed at the four corners of the inner wall of the quenching fixture box 1. Spray grids 5 are installed on the inner walls of the diverter pipes 4. Sealing side seats 13 are movably connected to both sides of the bottom of the quenching fixture box 1. Filter elements 14 are installed between the sealing side seats 13. Heat insulation plates 15 are fixedly connected to one end of each shrink airbag 3. Heat insulation pads 16 are installed between the heat insulation plates 15. The shrink airbags 3 are fitted inside the quenching fixture box 1 by the heat insulation plates 15 and the heat insulation pads 16. The filter elements 14 are inserted into the filter frame 9 through the sealing side seats 13, and work with the filter screen 10 inside the filter frame 9 to filter waste debris inside the quenching liquid.
[0024] A first drain seat 6 and a second drain seat 7 are fixedly connected to one end of the quenching fixture box 1, and a second drain seat 7 is fixedly connected to the other end of the quenching fixture box 1. A pump 8 is provided at the ends of the first drain seat 6 and the second drain seat 7 that are far apart from each other. A filter frame 9 is fixedly connected to the bottom end between the first drain seat 6 and the second drain seat 7. A filter screen 10 is provided on the surface of the filter frame 9. A drain groove 11 is opened on the inner wall of the second drain seat 7. A drain grid 12 is provided on the inner wall of the drain groove 11. The pump 8 at the ends of the first drain seat 6 and the second drain seat 7 that are far apart from each other is started at the same time, so that the quenching liquid is drawn out at the filter frame 9 at the bottom end of the quenching fixture box 1, and then sprayed evenly from the drain grid 12 of the drain groove 11 to carry out the surface quenching liquid flow quenching operation of the workpiece inside the quenching fixture box 1.
[0025] Working Principle: During use, the operator first places the workpiece to be quenched into the quenching fixture 1. Then, simultaneously starting the pumps 8 at opposite ends of the first and second drain seats 6 and 7, the quenching liquid is drawn from the filter frame 9 at the bottom of the quenching fixture 1 and evenly sprayed from the drain grid 12 of the drain tank 11. This allows for surface quenching of the workpiece inside the quenching fixture 1. The first and second drain seats 6 and 7 can also work in conjunction with the spray grid 5 of the four corner distribution pipes 4 to spray quenching liquid at the four corners of the quenching fixture 1, ensuring full contact between the quenching liquid and the workpiece. Simultaneously, the filter element 14 can be inserted and installed inside the filter frame 9 via the sealing side seat 13. The filter screen 10 inside the filter frame 9 filters the waste inside the quenching liquid and recycles the quenching liquid. In daily use, the operator can place the workpiece in the center of the quenching fixture box 1, and then activate the shrinkage airbags 3 inside the shrinkage covers 2 on both sides of the quenching fixture box 1 to make them simultaneously connect with the center of the quenching fixture box 1, and connect with the heat insulation plate 15 at one end. At this time, the heat insulation pads 16 between the heat insulation plates 15 can fit and abut against the two sides of the workpiece in the quenching liquid, thereby quickly suspending the quenching workpiece inside the quenching fixture box 1. This ensures that the quenching liquid inside the quenching fixture box 1 can more fully and evenly contact the surface of the quenching workpiece when it flows. The above is the complete working principle of this utility model.
[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A jig for quenching a workpiece, comprising a quenching jig case (1), characterized by: Both sides of the quenching tool box (1) are fixedly connected with shrink covers (2), the inside of the shrink cover (2) is provided with a shrink air bag (3), the inner wall of the quenching tool box (1) is provided with a shunt pipe (4) at four corners, the inner wall of the shunt pipe (4) is provided with a spray grid (5); The first liquid discharge seat (6) and the second liquid discharge seat (7), one end of the quenching tool box (1) is fixedly connected with the first liquid discharge seat (6), the other end of the quenching tool box (1) is fixedly connected with the second liquid discharge seat (7), the ends of the first liquid discharge seat (6) and the second liquid discharge seat (7) away from each other are provided with a liquid pump (8).
2. The jig for quenching a workpiece according to claim 1, wherein: The bottom between the first liquid discharge seat (6) and the second liquid discharge seat (7) is fixedly connected with a filter frame (9), the surface of the filter frame (9) is provided with a filter screen (10).
3. The workpiece quenching fixture of claim 1, wherein: The inner wall of the second liquid discharge seat (7) is provided with a liquid discharge groove (11), the inner wall of the liquid discharge groove (11) is provided with a liquid discharge grid (12).
4. The workpiece quenching fixture of claim 1 wherein: Both sides of the bottom of the quenching tool box (1) are movably connected with sealing side seats (13), the sealing side seats (13) are provided with filter cores (14) therebetween.
5. The workpiece quenching fixture of claim 1 wherein: One end of the shrink air bag (3) is fixedly connected with a heat insulation plate (15), the heat insulation plates (15) are provided with heat insulation pads (16) therebetween.
6. The workpiece quenching fixture of claim 5 wherein: The shrink air bag (3) is adapted with the heat insulation plate (15) and the heat insulation pad (16) in the quenching tool box (1).
Citation Information
Patent Citations
Tool for workpiece quenching
CN219195041U