Flocking cloth cutting device
By introducing a cleaning brush and a dust extraction mechanism into the flocked fabric cutting device, the problem of debris and lint contamination during the cutting process is solved, achieving the effects of a cleaner environment and extended equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-03-10
AI Technical Summary
Traditional flocked fabric cutting devices generate a large amount of debris and fluff during the cutting process, which pollutes the environment, damages the equipment, and affects the equipment's lifespan and product quality.
A velvet cutting device was designed, equipped with a cleaning brush and a dust collection mechanism. The cleaning brush adheres to the surface of the working roller to remove debris, and the dust collection mechanism uses a suction nozzle to pick up velvet and filter it into the dust collection box. The dust collection range is expanded by using an electric push rod and a sector gear structure.
It effectively prevents debris from flying, keeps the working environment clean, reduces equipment pollution, extends equipment life, and improves cleaning results.
Smart Images
Figure CN223983881U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of planting cloth cutting, in particular to a planting cloth cutting device. BACKGROUND
[0002] In modern industrial production, the planting cloth is widely used in many fields such as home textile, decoration, electronics and other industries due to its unique texture and performance. With the increasing demand for planting cloth in various industries, higher requirements for the processing accuracy and efficiency of the planting cloth are put forward. In the processing of the planting cloth, a cutting process is needed.
[0003] The traditional planting cloth cutting device still has some problems, for example, during the cutting process, the planting cloth will generate a large amount of debris and fluff. The existing cutting device often lacks effective cleaning and dust collection measures, and the debris flies everywhere, not only seriously pollutes the working environment and harms the health of the operators, but also easily enters other parts of the cutting device, such as transmission parts, electrical elements, etc., accelerates the wear of the parts, increases the probability of equipment failure, reduces the service life of the equipment, and also affects the quality of the subsequent products.
[0004] Therefore, we propose a planting cloth cutting device to solve the problems mentioned above. CONTENT OF THE UTILITY MODEL
[0005] 1. Technical problem to be solved by the utility model:
[0006] The utility model aims to provide a planting cloth cutting device to solve the problems in the above background art.
[0007] 2. Technical scheme:
[0008] To achieve the above purpose, the utility model provides the following technical scheme: a planting cloth cutting device, comprising a rack, a conveying assembly, a work roller, a waste roll and a finished product roll are installed on the rack from left to right, and a cleaning brush is arranged below the work roller, and the cleaning brush is detachably installed on the rack;
[0009] Position adjusting members are installed on the left and right sides of the middle part of the rack, and the two position adjusting members are arranged on the left and right sides above the work roller, and the output end of the position adjusting member is provided with a cutting assembly, and the side part of the cutting assembly is provided with a dust collection mechanism, and the dust collection mechanism is used for sucking the debris generated during the cutting of the planting cloth.
[0010] Further, the cleaning brush is attached to the surface of the work roller.
[0011] The above technical solution enables the cleaning brush attached to the surface of the working roller to clean the lint adhering to the surface when the working roller rotates.
[0012] Furthermore, the position adjustment component includes a first electric push rod mounted on the frame, the output end of the first electric push rod is equipped with a second electric push rod, and the output end of the second electric push rod is fixedly connected to the frame on the cutting assembly.
[0013] The above technical solution enables the lateral cutting position to be adjusted after the first electric push rod is started, and the second electric push rod to be started can be adjusted according to the actual thickness of the flocked fabric.
[0014] Furthermore, the dust collection mechanism includes a dust collection box fixedly installed on the side of the upper frame of the cutting assembly. The lower end of the dust collection box is connected to a suction nozzle via a hose, and a control component is installed between the upper side of the suction nozzle and the dust collection box.
[0015] The above technical solution allows the suction nozzle to absorb the lint generated during the cutting process, which is then filtered inside the dust collection box before being discharged.
[0016] Furthermore, the nozzle assembly consists of an adapter block and a nozzle body, with the nozzle body mounted below the adapter block, and the upper end of the adapter block connected to the interior of the vacuum chamber via a flexible hose.
[0017] The above technical solution allows the nozzle to be moved below the vacuum chamber.
[0018] Furthermore, the control component includes a sector gear with a bearing mounted below the dust collection box. The sector gear has racks on both its upper and lower sides, and the racks are fixed to the adapter block. A limit strip is fixed to the side of the adapter block, and the limit strip is slidably mounted on the lower end of the dust collection box. The sector gear and the racks form a meshing structure.
[0019] The above technical solution enables the sector gear to rotate and, through its meshing with the rack, drive the suction nozzle body below the adapter block to move back and forth, thereby expanding the suction range.
[0020] 3. Beneficial effects:
[0021] Compared with the prior art, the flocked fabric cutting device of this utility model uses a dust extraction mechanism to collect the flocking generated during the cutting process, preventing debris from flying everywhere. This maintains a clean working environment, reduces debris contamination of other parts of the cutting device, extends the service life of the equipment, and expands the dust extraction range, improving the cleaning effect. The specific details are as follows:
[0022] After the flocked fabric is cut by the cutting assembly, the edge material on both sides is wound up by the waste material winding roller, and the finished product is wound up by the finished product winding roller. During the cutting process, the cleaning brush is attached to the surface of the working roller to clean the debris adhering to the surface of the working roller. At the same time, when the blade on the cutting assembly cuts the flocked fabric, the dust collection mechanism uses the suction nozzle to collect the lint generated during the cutting process, preventing debris from flying everywhere. This not only keeps the working environment clean but also reduces the contamination of other parts of the cutting device by debris, thus extending the service life of the equipment.
[0023] When the motor at the end of the sector gear starts, the sector gear rotates. After the sector gear rotates, it applies force to the adapter block by meshing with the racks on the upper and lower sides. The adapter block, through the contact action of the limiting strip with the dust collection box, drives the nozzle body to move back and forth, expanding the dust collection range and improving the cleaning effect. At the same time, the cooperation of the first electric push rod and the second electric push rod enables flexible adjustment of the cutting position. Attached Figure Description
[0024] Figure 1 This is a side view of the overall three-dimensional structure of this utility model;
[0025] Figure 2 This is a side view of the three-dimensional structure of the cutting component of this utility model;
[0026] Figure 3 This is a side view of the three-dimensional structure of the cutting component of this utility model from another perspective;
[0027] Figure 4 This is a side view of the three-dimensional structure of the dust collection mechanism of this utility model;
[0028] Figure 5 This is a schematic diagram of the control component structure of this utility model.
[0029] In the diagram: 1. Frame; 2. Conveying assembly; 3. Working roller; 4. Waste take-up roller; 5. Finished product take-up roller; 6. Cleaning brush; 7. Position adjustment component; 71. First electric push rod; 72. Second electric push rod; 8. Cutting assembly; 9. Dust collection mechanism; 91. Dust collection box; 92. Nozzle component; 921. Adapter block; 922. Nozzle body; 93. Control component; 931. Sector gear; 932. Rack; 933. Limit bar. Detailed Implementation
[0030] To facilitate understanding of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example
[0034] Please see Figures 1-5A flocked fabric cutting device includes a frame 1. From left to right, a conveying assembly 2, a working roller 3, a waste material winding roller 4, and a finished product winding roller 5 are sequentially mounted on the frame 1. A cleaning brush 6 is located below the working roller 3 and is detachably mounted on the frame 1. Position adjusting components 7 are mounted on both the left and right sides of the middle section of the frame 1, respectively positioned above the working roller 3. A cutting assembly 8 is mounted at the output end of each position adjusting component 7, and a dust suction mechanism 9 is mounted on the side of the cutting assembly 8 to collect debris generated during flocked fabric cutting. The position adjusting component 7 includes a first electric push rod 71 mounted on the frame 1. The output end of the first electric push rod 71 is equipped with a second electric push rod 72, and the output end of the second electric push rod 72 is fixedly connected to the frame on the cutting assembly 8; the cleaning brush 6 is in contact with the surface of the working roller 3; the dust collection mechanism 9 includes a dust collection box 91 fixedly installed on the side of the frame on the cutting assembly 8, the lower end of the dust collection box 91 is connected to a suction nozzle 92 through a hose, and a control component 93 is installed between the upper side of the suction nozzle 92 and the dust collection box 91; the suction nozzle 92 is composed of an adapter block 921 and a suction nozzle body 922, and the suction nozzle body 922 is connected to the lower part of the adapter block 921, and the upper end of the adapter block 921 is connected to the interior of the dust collection box 91 through a hose;
[0035] After the flocked fabric is cut by the cutting assembly 8, the edge material on both sides is wound up by the waste material winding roller 4, and the finished product is wound up by the finished product winding roller 5. At the same time, the cutting assembly 8 flexibly adjusts the cutting position under the cooperation of the first electric push rod 71 and the second electric push rod 72. During the cutting process, since the cleaning brush 6 is attached to the surface of the working roller 3, the debris adhering to the surface of the working roller 3 can be cleaned. At the same time, when the blade on the cutting assembly 8 cuts the flocked fabric, the dust collection mechanism 9 uses the suction nozzle body 922 to collect the dust generated during the cutting process, preventing the debris from flying everywhere. This not only keeps the working environment clean, but also reduces the pollution of other parts of the cutting device by debris, and extends the service life of the equipment.
[0036] The control component 93 includes a sector gear 931 with bearings mounted below the dust collection box 91. The sector gear 931 has racks 932 on both its upper and lower sides, and the racks 932 are fixed on the adapter block 921. The side of the adapter block 921 is fixed with a limit strip 933, and the limit strip 933 is slidably mounted on the lower end of the dust collection box 91. At the same time, the sector gear 931 and the racks 932 form a meshing structure.
[0037] When the cutting component 8 is working, the motor at the end of the sector gear 931 is started synchronously. The sector gear 931 rotates and applies force to the adapter block 921 by meshing with the racks 932 on the upper and lower sides. The adapter block 921 then drives the nozzle body 922 to move back and forth through the contacting action of the limiting strip 933 and the dust collection box 91, thereby expanding the dust collection range and improving the cleaning effect.
[0038] Working principle: When using this flocked fabric cutting device, such as Figures 1-5 As shown, the conveying component 2 first conveys the flocked fabric, and the cutting component 8 cuts it. The edge material on both sides is wound up by the waste material winding roller 4, and the finished product is wound up by the finished product winding roller 5. During the cutting process, the cleaning brush 6 cleans the debris adhering to the surface of the working roller 3, and the dust suction mechanism 9 sucks up the generated fluff to prevent debris from flying everywhere. This not only keeps the working environment clean, but also reduces the pollution of other parts of the cutting device by debris and extends the service life of the equipment. At the same time, the control component 93 drives the suction nozzle body 922 to move back and forth, expanding the dust suction range and improving the cleaning effect.
[0039] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A flocked fabric cutting device, characterized by: The utility model provides a kind of plant fiber cutting machine, including rack (1), the rack (1) is sequentially mounted with conveying assembly (2), work roll (3), waste material winding roller (4) and finished product winding roller (5) from left to right, and the lower of work roll (3) is provided with cleaning brush (6), and the cleaning brush (6) can be detachably installed on the rack (1); The left and right sides of the middle of the rack (1) are each provided with a position adjusting member (7), and the two position adjusting members (7) are each provided on the left and right sides above the work roll (3), and the output end of the position adjusting member (7) is provided with a cutting assembly (8), and the side of the cutting assembly (8) is provided with a dust collection mechanism (9), which is used to suck the debris generated when the plant fiber is cut.
2. A device for cutting flocked fabric according to claim 1, characterized in that: The cleaning brush (6) is attached to the surface of the work roll (3).
3. A device for cutting flocked fabric according to claim 1, characterized in that: The position adjusting member (7) includes a first electric push rod (71) mounted on the rack (1), the output end of the first electric push rod (71) is provided with a second electric push rod (72), and the output end of the second electric push rod (72) is fixedly connected to the frame of the cutting assembly (8).
4. A cut device for a flocked fabric according to claim 1, wherein: The dust collection mechanism (9) includes a dust collection box (91) fixedly mounted on the side of the frame of the cutting assembly (8), the lower end of the dust collection box (91) is communicated with a suction nozzle (92) through a hose, and a control member (93) is mounted between the upper end side of the suction nozzle (92) and the dust collection box (91).
5. A cut device for a flocked fabric according to claim 4, wherein: The suction nozzle (92) is composed of an adapter block (921) and a suction nozzle body (922), the suction nozzle body (922) is communicatively mounted below the adapter block (921), and the upper end of the adapter block (921) is communicated with the inside of the dust collection box (91) through a hose.
6. A cut device for a flocked fabric according to claim 4, wherein: The control member (93) includes a fan-shaped gear (931) mounted below the dust collection box (91) through a bearing, the upper and lower sides of the fan-shaped gear (931) are each provided with a rack (932), the rack (932) is fixed to the adapter block (921), the side of the adapter block (921) is fixedly provided with a limiting strip (933), the limiting strip (933) is slidingly mounted on the lower end of the dust collection box (91), and the fan-shaped gear (931) and the rack (932) form a meshing structure.