Radiator structure
By detecting the temperature of the LED power driver using an infrared temperature sensor, and combining it with an active cooling method using a heat sink, heat conduction plate, cooling fan, and exhaust fan, the problem of low heat dissipation efficiency of LED lights is solved, achieving rapid and effective temperature control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-03-10
AI Technical Summary
Existing LED lights have low heat dissipation efficiency, especially after long-term operation, where heat sinks that mainly rely on heat conduction are inefficient.
An infrared temperature sensor is used to detect the temperature of the LED power driver. By combining active and passive heat dissipation methods, active heat dissipation is achieved by using a heat sink, heat conduction plate, air inlet slot, cooling fan and exhaust fan to achieve timely temperature control.
It achieves rapid and effective heat dissipation for LED power drivers and LED lamp modules, improves heat dissipation efficiency, ensures that the temperature is within the normal range, and avoids heat accumulation.
Smart Images

Figure CN223985145U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of LED lamp heat dissipation structure, concretely relates to a radiator structure. BACKGROUND
[0002] The existing LED lamp mainly includes lampshade, tray, radiator, power driver and LED lamp core body, at present, the radiator mainly utilizes the mode of heat conduction to radiate, that is, the temperature generated by the LED lamp core body and power driver works is discharged through the radiator, but when the LED works for a long time, the heat dissipation mode of heat conduction is not high, and the utility model is provided. UTILITY MODEL CONTENT
[0003] The utility model solves the technical problem in overcoming the prior art's insufficient, provides a radiator structure.
[0004] To solve the above technical problem, the basic concept of the technical scheme of the utility model is:
[0005] A radiator structure, including tray, radiator, LED lamp module and LED power driver, the inside of tray is equipped with the recess for installing LED lamp module, the reserved hole for LED lamp module wiring is set up in the middle part of tray, LED lamp module is connected with the inside LED power module circuit through the wire with the shell, the shell is fixed in the lower end of tray, and the embedded groove for installing the heat conduction sheet is set up in the interval of the lower end of tray, the upper end of heat conduction sheet is contacted with the back of LED power module through the first heat-conducting silicone grease layer, and the lower end of heat conduction sheet is contacted with the heat dissipation end of radiator through the second heat-conducting silicone grease layer, the heat dissipation end is distributed at equal intervals outside the radiator, and the air inlet groove for the communication of the middle open groove of shell is set up in the middle part of radiator.
[0006] The reserved groove for installing the air-cooled box and exhaust box is set up in the both sides of the shell, and the heat dissipation fan and exhaust fan are installed in the inside of air-cooled box and exhaust box, a plurality of heat dissipation fans and exhaust fans are connected with the controller circuit through the wire, the controller is fixed in the inside of shell through the frame, and the infrared temperature sensor is installed in the middle part of frame and is connected with the controller circuit through the wire.
[0007] Optionally, the upper end of tray is installed with high light transmission lampshade, a plurality of fixed feet are integrally formed in the bottom of high light transmission lampshade, and the side of each fixed foot is fixed with the convex end that is contacted with the limiting groove of tray side.
[0008] Optionally, the bottom of the shell is integrally formed with a plastic fitting, a screw thread for mounting the limiting ring is arranged in the middle of the plastic fitting, a heat-resistant non-slip pad is fixed to the upper end surface of the plastic fitting, a lamp holder is mounted at the bottom of the plastic fitting, and the lamp holder is connected with the LED power driver circuit.
[0009] Optionally, a through groove for air intake or exhaust is arranged on the outer side of the air-cooled box and the exhaust box, and a first dustproof net is arranged outside the through groove and fixed to the exhaust box or the air-cooled box by screws.
[0010] Optionally, a second dustproof net is arranged outside the open slot and fixed to the shell by screws.
[0011] Optionally, air deflectors are symmetrically arranged inside the shell, and one end of each air deflector faces the reserved hole.
[0012] After the above technical scheme is adopted, the present application has the following advantages compared with the prior art, of course, any product implementing the present application does not necessarily need to achieve all the advantages described below:
[0013] The device can detect the temperature generated by the operation of the LED power driver by using the infrared temperature sensor to select active and passive heat dissipation, so as to rapidly and timely dissipate heat of the LED power driver and the LED lamp module. Firstly, the temperature threshold of the device operation is input to the control chip of the controller, then the heat generated by the operation of the LED power driver and the LED lamp module is detected by the infrared temperature sensor, the heat is transferred to the inside of the shell, when the detected heat does not exceed the temperature threshold, passive heat dissipation is performed by using the heat sink, the heat-conducting sheet, the open slot and the air intake groove, that is, heat dissipation is performed by the way of temperature transfer, when the detected temperature exceeds the temperature threshold, the controller starts the switches of the cooling fan and the exhaust fan, so that the exhaust fan and the cooling fan cooperate to accelerate the circulation of the external cold air through the heat sink, the air intake groove and the shell, thereby taking away the temperature generated by the operation, and completing active heat dissipation, when the temperature returns to the normal value, the cooling fan and the exhaust fan stop working.
[0014] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings in the following description are only some embodiments, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings. In the drawings:
[0016] Figure 1 It is a front view of the structure of the present application.
[0017] Figure 2This is a structural diagram of the combined parts of the radiator and the heat dissipation end in this utility model;
[0018] Figure 3 for Figure 1 A schematic diagram of the structure of part A in the diagram;
[0019] Figure 4 for Figure 1 A schematic diagram of the structure of part B in the diagram;
[0020] Figure 5 for Figure 1 A schematic diagram of the structure of part C in the diagram;
[0021] Figure 6 for Figure 1 A schematic diagram of the structure of part D in the diagram;
[0022] Figure 7 for Figure 1 A schematic diagram of the structure of part E in the diagram;
[0023] Figure 8 for Figure 1 A schematic diagram of the structure of part F in the diagram.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Tray; 2. LED light module; 3. Pre-drilled hole; 4. Housing; 5. LED power module; 6. Heat-conducting sheet; 7. First thermally conductive silicone grease layer; 8. Second thermally conductive silicone grease layer; 9. Heat sink; 10. Heat dissipation end; 11. Air-cooled box; 12. Exhaust box; 13. Cooling fan; 14. Exhaust fan; 15. Controller; 16. Frame; 17. Infrared temperature sensor; 18. High-transmittance lampshade; 19. Fixing foot; 20. Protruding end; 21. Plastic accessories; 22. Limiting ring; 23. Heat-resistant anti-slip pad; 24. Lamp holder; 25. First dustproof net; 26. Second dustproof net; 27. Air guide plate.
[0026] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0027] The present invention will now be described in further detail with reference to the accompanying drawings.
[0028] Please see Figures 1 to 8This utility model provides a technical solution: a heat sink structure, including a tray 1, a heat sink 9, an LED lamp module 2, and an LED power driver. The tray 1 has a groove for mounting the LED lamp module 2 inside, and a reserved hole 3 for wiring of the LED lamp module 2 is opened in the middle of the tray 1. The LED lamp module 2 is connected to the LED power module 5 inside the housing 4 through wires. The housing 4 is fixed to the lower end of the tray 1. Embedding grooves for mounting heat-conducting sheets 6 are opened at intervals at the lower end of the tray 1. The upper end of the heat-conducting sheet 6 contacts the back of the LED power module 5 through a first thermally conductive silicone grease layer 7, and the lower end of the heat-conducting sheet 6 abuts against the heat dissipation end 10 of the heat sink 9 through a second thermally conductive silicone grease layer 8. The heat dissipation end 10 is evenly distributed on the outside of the heat sink 9. An air inlet groove is opened in the middle of the heat sink 9 for the open groove in the middle of the housing 4 to communicate with it.
[0029] The housing 4 has reserved slots on both sides for installing the air-cooled box 11 and the exhaust box 12. Cooling fans 13 and exhaust fans 14 are installed inside the air-cooled box 11 and the exhaust box 12, respectively. Multiple cooling fans 13 and exhaust fans 14 are connected to the controller 15 via wires. The controller 15 is fixed inside the housing 4 via a frame 16. An infrared temperature sensor 17 is installed through the middle of the frame 16 and is connected to the controller 15 via wires. This invention considers the increasing heat generated by the lamp over time. This device can use the infrared temperature sensor 17 to detect the temperature generated by the LED power driver and select active and passive heat dissipation, thereby providing timely and rapid heat dissipation for the LED power driver and the LED lamp module 2. The controller 15's control chip inputs the temperature threshold for the device's operation. Subsequently, after the device generates heat, the infrared temperature sensor 17 detects the heat generated by the LED power driver and LED module 2. The heat is transferred to the interior of the housing 4. When the detected heat does not exceed the temperature threshold, passive heat dissipation is achieved through the heat sink 9, heat conduction plate 6, open slot, and air inlet slot, i.e., heat dissipation is achieved through temperature transfer. When the detected temperature exceeds the temperature threshold, the controller 15 activates the cooling fan 13 and exhaust fan, thereby enabling the exhaust fan 14 and cooling fan 13 to work together to accelerate the circulation of external cold air through the heat sink 9, air inlet slot, and housing 4, thereby removing the heat generated during operation and completing active heat dissipation. When the temperature returns to normal, the cooling fan 13 and exhaust fan 14 stop working.
[0030] The tray 1 has a high-transmittance lampshade 18 installed on its upper end. Multiple fixing feet 19 are integrally formed on the bottom of the high-transmittance lampshade 18. Each fixing foot 19 has a protruding end 20 fixed on its side that abuts against the limiting groove on the side of the tray 1. By setting the fixing feet 19 in conjunction with the protruding end 20, the high-transmittance lampshade 18 and the tray 1 can be quickly installed. When the protruding end 20 of the fixing foot 19 abuts into the limiting groove of the tray 1, the tray 1 and the high-transmittance lampshade 18 will be fixed.
[0031] The bottom of the housing 4 is integrally formed with a plastic part 21. The middle of the plastic part 21 is provided with a thread for the installation of the limiting ring 22. The upper surface of the plastic part 21 is fixed with a heat-resistant anti-slip pad 23. The bottom of the plastic part 21 is equipped with a lamp holder 24, which is connected to the LED power driver circuit. The limiting ring 22 is used to fix the heat sink 9 that is sleeved on the outside of the housing 4. When the heat dissipation end 10 of the heat sink 9 comes into contact with the heat conduction plate 6, the limiting ring 22 and the plastic part 21 are tightened, and the heat-resistant anti-slip pad 23 comes into contact with the lower end of the heat sink 9 to complete the fixation.
[0032] Both the air-cooled box 11 and the exhaust box 12 have slots on their outer sides for air intake or exhaust. A first dustproof net 25 is provided on the outside of the slots. The first dustproof net 25 is fixed to the exhaust box 12 or the air-cooled box 11 by screws. By setting the first dustproof net 25, the interior of the air-cooled box 11 and the exhaust box 12 is protected from dust, preventing dust from entering and adhering to the surface of the LED power driver and affecting the heat dissipation of the LED power driver.
[0033] The open slot is provided with a second dustproof net 26, which is fixed to the housing 4 by screws. The second dustproof net 26 plays a role in preventing dust from entering the open slot and then entering the interior of the housing 4 during the air supply process.
[0034] The housing 4 has symmetrical air guide plates 27 inside, with one end of the air guide plate 27 facing the reserved hole 3. By setting the air guide plate 27, a portion of the cold air delivered by the cooling fan 13 is guided to the reserved hole 3. This portion of cold air will enter the reserved hole 3 and meet the back base of the LED light module 2, carrying away some of the heat, thereby helping the LED light module 2 to dissipate heat.
[0035] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.
Claims
1. A heat sink structure comprising a tray (1), a heat sink (9), an LED lamp module (2) and an LED power driver, characterized in that, The interior of the tray (1) is provided with a recess for mounting the LED lamp module (2), a reserved hole (3) for wiring of the LED lamp module (2) is arranged in the middle of the tray (1), the LED lamp module (2) is connected with the LED power module (5) in the housing (4) through wires, the housing (4) is fixed at the lower end of the tray (1), a embedded groove for mounting the heat conduction sheet (6) is arranged at the lower end of the tray (1) with a certain interval, the upper end of the heat conduction sheet (6) is in contact with the back of the LED power module (5) through the first heat conduction silicone grease layer (7), the lower end of the heat conduction sheet (6) is in contact with the heat dissipation end (10) of the heat sink (9) through the second heat conduction silicone grease layer (8), the heat dissipation end (10) is distributed at equal intervals on the outside of the heat sink (9), and an air inlet groove is arranged in the middle of the heat sink (9) and is communicated with the open groove in the middle of the housing (4). Reserved grooves for mounting the air cooling box (11) and the exhaust box (12) are arranged on the two sides of the housing (4), the heat dissipation fan (13) and the exhaust fan (14) are arranged in the air cooling box (11) and the exhaust box (12) respectively, a plurality of heat dissipation fans (13) and exhaust fans (14) are connected with the controller (15) through wires, the controller (15) is fixed in the housing (4) through the frame (16), the infrared temperature sensor (17) is arranged in the middle of the frame (16) and penetrates the frame (16), and the infrared temperature sensor (17) is connected with the controller (15) through wires.
2. The heat spreader structure of claim 1, wherein, A high-transmittance lampshade (18) is arranged at the upper end of the tray (1), a plurality of fixing feet (19) are integrally formed at the bottom of the high-transmittance lampshade (18), and the protruding end (20) in contact with the limiting groove of the tray (1) is arranged at the side of each fixing foot (19).
3. The heat spreader structure of claim 1, wherein, A plastic accessory (21) is integrally formed at the bottom of the housing (4), a screw thread for mounting the limiting ring (22) is arranged in the middle of the plastic accessory (21), a heat-resistant anti-skid pad (23) is fixed to the upper end surface of the plastic accessory (21), a lamp holder (24) is arranged at the bottom of the plastic accessory (21), and the lamp holder (24) is connected with the LED power driver circuit.
4. The heat spreader structure of claim 1, wherein, The air cooling box (11) and the exhaust box (12) are provided with a through groove for air inlet or air outlet, and a first dust screen (25) is arranged outside the through groove.
5. The heat spreader structure of claim 1, wherein, A second dust screen (26) is arranged outside the open groove, and the second dust screen (26) is fixed to the housing (4) through screws.
6. The heat spreader structure of claim 1, wherein, Air deflectors (27) are symmetrically arranged in the housing (4), and one end of the air deflector (27) faces the reserved hole (3). Air deflectors (27) are symmetrically arranged in the housing (4), and one end of the air deflector (27) faces the reserved hole (3).