Reformer capable of realizing emergency cooling

Abstract

The utility model discloses a reformer capable of realizing emergency cooling, which relates to the technical field of cooling reformer devices, and comprises a reformer main body, and the bottom of the reformer main body is fixedly connected with a discharge barrel. According to the reformer capable of achieving emergency cooling, the material uniformizing structure is arranged at the top of the cooling structure, a second cooling plate is arranged to be in a wave shape, materials can evenly enter the position between the two sets of cooling plates, the materials are cooled through the cooling plates, the contact area between the cooling plates and the materials can be increased, and compared with a traditional flat plate type cooling plate, the cooling effect is better. Due to the wavy design, the surface area of the cooling plate is effectively expanded, the contact time of materials and the cooling plate is prolonged, more surfaces of the cooling plate can be in contact with the materials, heat emitted by the materials can be more sufficiently absorbed, the cooling efficiency is improved, impurities in the materials can be adsorbed through the electromagnets, and the cooling effect is improved. The pollution of metal impurities and foreign matters can be effectively avoided, and the strict quality standard of products is ensured.

Description

Technical Field

[0001] This utility model relates to the technical field of cooling conversion furnace devices, specifically a conversion furnace capable of emergency cooling. Background Technology

[0002] A cooling conversion furnace is a device used to cool and convert materials. Its main function is to cool high-temperature materials that have undergone reaction or other treatments using a cooling medium to bring them to a specific temperature requirement for subsequent processing or storage.

[0003] Traditional cooling converters often employ a flat-plate cooling structure, resulting in uneven material distribution upon entering the cooling zone. This limits the contact area between the cooling plates and the material, preventing sufficient contact and leading to low cooling efficiency. Furthermore, as the material passes between the flat cooling plates, only a portion of its surface contacts the plates, resulting in insufficient heat dissipation and slow cooling, failing to meet the demands of high-efficiency production. Additionally, traditional cooling converters lack effective impurity handling mechanisms. When the material contains metallic impurities or other foreign matter, it cannot be promptly adsorbed and removed, easily causing product contamination and making it difficult to meet stringent quality standards. To address these shortcomings, we propose a converter capable of emergency cooling to solve these problems. Utility Model Content

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a converter capable of emergency cooling, comprising a converter body, a discharge cylinder fixedly connected to the bottom of the converter body, the interior of the converter body being sequentially divided into a uniform material area, a cooling area and a discharge area, a uniform material area being provided with a uniform material structure, and a cooling structure being provided with a cooling structure, the cooling structure comprising a plate group installed inside the converter body, the plate group being composed of a first cooling plate and a second cooling plate, multiple groups of second cooling plates being equidistantly distributed between two groups of first cooling plates, and the first cooling plates being fixedly installed on the inner walls of both sides of the converter body;

[0005] A cooling channel is formed between every two sets of cooling plates. The second cooling plate has a wave-shaped design. Electromagnetic plates are fixedly connected to the surfaces of multiple sets of cooling plates. A battery body is fixedly installed on the outer wall of the converter body. Multiple sets of electromagnetic plates are electrically connected to the battery body through connecting lines.

[0006] Preferably, the cooling structure further includes an inlet pipe, an outlet pipe, a first branch pipe, a second branch pipe, a first connecting pipe, and a second connecting pipe, wherein the inlet pipe and the outlet pipe are respectively fixedly installed on the outer wall of the converter body.

[0007] Preferably, one end of the inlet pipe and the outlet pipe are respectively connected to an external cooling water tank, the first water distribution pipe is fixedly installed on the top of the first cooling plate and the second cooling plate, and the second water distribution pipe is fixedly installed on the bottom of the first cooling plate and the second cooling plate.

[0008] Preferably, multiple sets of the first connecting pipes are fixedly installed on the outer wall of the first water distribution pipe, and one end of the multiple sets of the first connecting pipes is fixedly connected to the water inlet pipe.

[0009] Preferably, multiple sets of the second connecting pipes are fixedly installed on the outer wall of the second water distribution pipe, and one end of the multiple sets of the second connecting pipes is fixedly connected to the water outlet pipe.

[0010] Preferably, a feed pipe is fixedly connected to the top of the converter body, and the material leveling structure includes a material leveling plate and a discharge roller, with the material leveling plate fixedly installed inside the top of the converter body.

[0011] Preferably, multiple sets of the discharge rollers are rotatably connected to the bottom of the equalization plate, and one end of the discharge roller passes through the inner wall of the conversion furnace body and is connected to an external power unit.

[0012] This utility model discloses a converter capable of emergency cooling, which has the following beneficial effects: The converter capable of emergency cooling, by setting a uniform material structure at the top of the cooling structure, and assembling a cooling plate group consisting of a first cooling plate and a second cooling plate, with the second cooling plate designed in a wave shape, allows the material to enter evenly between the two cooling plates. The cooling operation through the cooling plates increases the contact area between the cooling plates and the material. Compared to traditional flat cooling plates, the wave shape design effectively expands the surface area of ​​the cooling plates. This allows more cooling plate surface to contact the material cylinder as the material passes through, thus more fully absorbing the heat emitted by the material, improving cooling efficiency, and enabling the material to cool down faster. Furthermore, during the cooling process, electromagnets can adsorb impurities in the material, effectively preventing contamination by metallic impurities and ensuring that the product meets strict quality standards. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is an internal sectional view of the main body of the converter of this utility model;

[0016] Figure 3 This is a schematic diagram of the plate assembly structure of this utility model;

[0017] Figure 4 This is a front view schematic diagram of the plate assembly structure of this utility model;

[0018] Figure 5 This is an exploded view of the second cooling plate and the magnetic plate of this utility model;

[0019] Figure 6 This is a schematic diagram of the material homogenization area inside the main body of the converter of this utility model.

[0020] In the diagram: 1. Main body of the converter; 101. Material leveling area; 102. Cooling area; 103. Discharge area; 2. Discharge cylinder; 3. Cooling structure; 301. Water inlet pipe; 302. Water outlet pipe; 303. Plate assembly; 3031. First cooling plate; 3032. Second cooling plate; 304. First water distribution pipe; 305. Second water distribution pipe; 306. First connecting pipe; 307. Second connecting pipe; 4. Battery main body; 401. Electromagnetic plate; 5. Feed pipe; 6. Material leveling plate; 7. Discharge roller. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0023] This utility model discloses a converter that can achieve emergency cooling.

[0024] According to the appendix Figure 1-6As shown, the converter includes a main body 1, with a discharge cylinder 2 fixedly connected to the bottom of the main body 1. The interior of the main body 1 is divided into a uniform material distribution area 101, a cooling area 102, and a discharge area 103. The uniform material distribution area 101 is equipped with a uniform material distribution structure, and the cooling area 102 is equipped with a cooling structure 3. The cooling structure 3 includes a plate group 303 installed inside the main body 1. The plate group 303 consists of a first cooling plate 3031 and a second cooling plate 3032. Multiple groups of second cooling plates 3032 are equidistantly distributed between the two groups of first cooling plates 3031 and second cooling plates 3032. Between the cooling plates 3031, the first cooling plate 3031 is fixedly installed on the inner walls of both sides of the main body 1 of the converter. When cooling the powder material, the material is first fed into the main body 1 of the converter through the feed pipe 5. The material is evenly transported to the cooling area 102 through the material equalization structure inside the material equalization area 101. Then, the material can be evenly cooled through the cooling structure 3. Finally, the cooled material is discharged through the discharge area 103 and the discharge cylinder 2, so that the added powder material can be cooled in a cycle.

[0025] A cooling channel is formed between every two sets of cooling plates. The second cooling plate 3032 has a wave-shaped design. Electromagnetic plates 401 are fixedly connected to the surfaces of multiple sets of cooling plates. A battery body 4 is fixedly installed on the outer wall of the converter body 1. Multiple sets of electromagnetic plates 401 are electrically connected to the battery body 4 through connecting wires. During the cooling of powder materials, the battery body 4 is energized, which in turn energizes the multiple sets of electromagnetic plates 401, so that the powder materials entering between the two sets of cooling plates come into contact with the electromagnetic plates 401. In food and pharmaceutical production, ferromagnetic impurities in powder materials can seriously affect product quality. For example, in milk powder production, even a trace amount of metal impurities can cause health risks to consumers and damage brand reputation. By installing electromagnetic plates 401 on the surface of the cooling plates, impurities can be adsorbed, effectively avoiding such foreign matter contamination and ensuring that the product meets strict quality standards.

[0026] Cooling structure 3 also includes an inlet pipe 301, an outlet pipe 302, a first branch pipe 304, a second branch pipe 305, a first connecting pipe 306, and a second connecting pipe 307. The inlet pipe 301 and outlet pipe 302 are fixedly installed on the outer wall of the converter body 1, with one end connected to an external cooling water tank. The first branch pipe 304 is fixedly installed on the top of the first cooling plate 3031 and the second cooling plate 3032, and the second branch pipe 305 is fixedly installed on the bottom of the first cooling plate 3031 and the second cooling plate 3032. During the cooling process, by setting the second cooling plate 3032 into a wave-shaped cooling plate, the contact area between the cooling plate and the material can be increased. Compared to traditional flat cooling plates, the wave-shaped design effectively expands the surface area of ​​the cooling plate. This allows more cooling plate surface to contact the material cylinder when the material passes through, thus more fully absorbing the heat emitted by the material, improving cooling efficiency, and enabling the material to cool down faster to meet emergency needs. For details, please refer to the appendix. Figure 3 With appendix Figure 4 .

[0027] Multiple sets of first connecting pipes 306 are fixedly installed on the outer wall of the first water distribution pipe 304, and one end of the multiple sets of first connecting pipes 306 is fixedly connected to the inlet pipe 301. Multiple sets of second connecting pipes 307 are fixedly installed on the outer wall of the second water distribution pipe 305, and one end of the multiple sets of second connecting pipes 307 is fixedly connected to the outlet pipe 302. The wave-shaped second cooling plate 3032 enables the cooling medium, such as air or coolant, to form a more uniform flow path between the cooling plates. The cooling medium can be more evenly distributed around the material, avoiding local cooling that is too fast or too slow. This results in more uniform cooling of the material cylinder, which helps to ensure the quality stability of the material after cooling and reduces the material performance differences caused by uneven cooling.

[0028] A feed pipe 5 is fixedly connected to the top of the converter body 1. The material leveling structure includes a material leveling plate 6 and discharge rollers 7. The material leveling plate 6 is fixedly installed inside the top of the converter body 1. Multiple sets of discharge rollers 7 are rotatably connected to the bottom of the material leveling plate 6. When the material is dispersed by the material leveling structure, the material entering can first be dispersed inside the converter body 1 by the material leveling plate 6. Through the material leveling structure, the material can be evenly spread, increasing the contact area between the material and the cooling plate. With the simultaneous action of two sets of cooling plates, the cooling area is further increased, which allows heat to be transferred from the material to the cooling plate more quickly and efficiently, accelerating the cooling speed and improving the cooling efficiency. One end of the discharge rollers 7 passes through the converter body. The inner wall of body 1 is connected to the external power unit. During the cooling process, the coolant enters through the inlet pipe 301 and is evenly distributed to the first water distribution pipe 304 through multiple sets of first connecting pipes 306. Finally, the coolant is evenly distributed to the interior of multiple sets of cooling plates through the first water distribution pipe 304, which can cool the material passing between two sets of cooling plates. The cooling water circulates inside the cooling plates, so that the coolant after cooling the material is sent to the interior of the outlet pipe 302 through the second water distribution pipe 305 and the second connecting pipe 307. Then, the coolant is transported to the interior of the cooling tank through the outlet pipe 302, achieving a circulation state. The circulation of cooling water can continuously remove the heat absorbed by the cooling plates. When the hot water is cooled during the circulation process and then returns to the cooling plate, this cycle repeats continuously, ensuring that the cooling plate maintains good cooling performance and that the material cylinder is cooled efficiently and continuously, maintaining a stable cooling effect. Compared with the method of using cooling water only once, the circulation system can reuse water resources, greatly reducing water consumption. Only a small amount of water lost due to evaporation, leakage, etc., needs to be replenished, which meets the requirements of environmental protection and energy conservation and reduces production costs.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A converter capable of emergency cooling, comprising a converter body (1), the bottom of the converter body (1) is fixedly connected with a discharge cylinder (2), characterized in that: The inside of the converter main body (1) is sequentially divided into a uniform material area (101), a cooling area (102) and a discharge area (103), the inside of the uniform material area (101) is provided with a uniform material structure, the inside of the cooling area (102) is provided with a cooling structure (3), the cooling structure (3) comprises a plate group (303) installed in the inside of the converter main body (1), the plate group (303) is composed of a first cooling plate (3031) and a second cooling plate (3032), a plurality of groups of the second cooling plate (3032) are equidistantly distributed between two groups of the first cooling plate (3031), and the first cooling plate (3031) is fixedly installed on the inner wall of the two sides of the converter main body (1); A cooling channel is formed between every two groups of the cooling plates, the second cooling plate (3032) is designed in a wave shape, a plurality of groups of the surfaces of the cooling plates are fixedly connected with electromagnetic plates (401) respectively, and the outer wall of the converter main body (1) is fixedly installed with a battery main body (4), and a plurality of groups of the electromagnetic plates (401) are electrically connected with the battery main body (4) through connecting lines respectively.

2. A reformer enabling emergency cooling according to claim 1, characterized in that: The cooling structure (3) further comprises a water inlet pipe (301), a water outlet pipe (302), a first water distribution pipe (304), a second water distribution pipe (305), a first connecting pipe (306) and a second connecting pipe (307), and the water inlet pipe (301) and the water outlet pipe (302) are fixedly installed on the outer wall of the converter main body (1) respectively.

3. A reformer enabling emergency cooling according to claim 2, characterized in that: One end of the water inlet pipe (301) and the water outlet pipe (302) is connected with an external cooling water tank respectively, the first water distribution pipe (304) is fixedly installed on the top of the first cooling plate (3031) and the second cooling plate (3032), and the second water distribution pipe (305) is fixedly installed on the bottom of the first cooling plate (3031) and the second cooling plate (3032).

4. A reformer enabling emergency cooling according to claim 3, characterized in that: A plurality of groups of the first connecting pipe (306) are fixedly installed on the outer wall of the first water distribution pipe (304), and one end of the plurality of groups of the first connecting pipe (306) is fixedly connected with the water inlet pipe (301).

5. The reformer of claim 2, wherein: A plurality of groups of the second connecting pipe (307) are fixedly installed on the outer wall of the second water distribution pipe (305), and one end of the plurality of groups of the second connecting pipe (307) is fixedly connected with the water outlet pipe (302).

6. A reformer enabling emergency cooling according to claim 5, characterized in that: The top of the converter main body (1) is fixedly connected with a feeding pipe (5), the uniform material structure comprises a uniform material plate (6) and a discharge roller (7), and the uniform material plate (6) is fixedly installed on the inner top of the converter main body (1).

7. A reformer enabling emergency cooling according to claim 6, characterized in that: A plurality of groups of the discharge roller (7) are rotatably connected to the bottom of the uniform material plate (6), and one end of the discharge roller (7) penetrates through the inner wall of the converter main body (1) and is connected with an external power device.

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