Edge-covering woven label
By using a combination of woven label surface layer, first adhesive layer and filling layer, the problem of burrs after hot cutting of traditional woven labels is solved, resulting in soft and comfortable woven label products suitable for clothing, handicrafts and other fields.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-03-10
AI Technical Summary
Traditional woven labels have polymer residue on the edges after heat cutting, resulting in a rough, burr-like feel that can cause discomfort to users.
The woven label adopts a bound edge structure, including a woven label surface layer, a first adhesive layer and a filling layer. The edge has a locking area and bound edge stitching. Combined with a hot melt adhesive layer and high-temperature resistant sponge material, it is connected by heat pressing to form a soft woven label that is not easy to fray.
It achieves a soft and thick feel on the edges of woven labels, avoids burrs, improves the comfort of use, and can be used as an accessory for clothing, bags, or handicrafts.
Smart Images
Figure CN223986384U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of textile technology, and in particular to a woven label with bound edges. Background Technology
[0002] Woven labels are common graphic identification products in the clothing and apparel industry. Compared to printed labels, the patterns and text on woven labels are less prone to fading or wear, and have gradually gained favor with consumers. Traditionally, to prevent fraying at the edges of woven labels, heat cutting is used to melt the edges, creating a fused and non-fraying shape. However, heat-cut woven labels have polymer residue at the edges, resulting in a rough, burr-like feel that can cause discomfort to users. Utility Model Content
[0003] Therefore, it is necessary to provide a bound woven label to overcome the problems of traditional woven labels having a rough feel and lacking softness.
[0004] A bound woven label includes a woven label surface layer, a first adhesive layer, and a filling layer; the first adhesive layer is located between the woven label surface layer and the filling layer; at least a portion of the edge of the bound woven label has an overlock area fixed by bound seams.
[0005] In some embodiments, the woven label surface layer is woven from warp and weft yarns;
[0006] The warp yarn has a fineness of 50D to 75D; and / or
[0007] The fineness of the weft yarn is 30D~100D; and / or
[0008] The warp density of the woven label surface layer is 140 threads / inch to 300 threads / inch; and / or
[0009] The weft density of the woven label surface layer is 120 threads / inch to 300 threads / inch.
[0010] In some embodiments, the binding thread is made of polyester; and / or
[0011] The fineness of the binding thread is 50D~300D.
[0012] In some embodiments, the material of the first adhesive layer includes a hot melt adhesive layer.
[0013] In some embodiments, the filling layer is made of a high-temperature resistant sponge.
[0014] In some embodiments, the width of the overlock region along the extension direction of the woven label surface layer is 2mm to 7mm; and / or
[0015] The thickness of the filler layer is 3mm to 8mm.
[0016] In some embodiments, the woven label surface layer has an identification pattern.
[0017] In some embodiments, the bound woven label further includes a backing layer located on the side of the filler layer away from the woven label surface layer.
[0018] In some embodiments, the binding woven label further includes a second adhesive layer located between the backing layer and the filler layer.
[0019] In some embodiments, the material of the second adhesive layer includes a hot melt adhesive layer.
[0020] The aforementioned bound woven label includes a woven label surface layer, a first adhesive layer, and a filling layer. The filling layer increases the softness and thickness of the woven label, making it full, three-dimensional, and soft to the touch. The first adhesive layer is located between the woven label surface layer and the filling layer, allowing the layers to be joined by heat pressing, preventing fraying. Furthermore, the edge of the bound woven label also has an overlock area with binding stitching, which prevents fraying and conceals edge burrs caused by cutting, resulting in a soft-touch edge on the finished product. This bound woven label can be used as an accessory for clothing, bags, etc., or used alone as a craft item or unique accessory. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.
[0023] Figure 1 This is a schematic diagram of the structure of the woven label with bound edges in one embodiment of this application.
[0024] Explanation of reference numerals in the attached figures:
[0025] 10. Woven label with bound edges; 100. Woven label surface layer; 200. Filling layer; 300. Backing layer; 401. First bonding layer; 402. Second bonding layer; 500. Binding stitching. Detailed Implementation
[0026] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0027] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0029] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0030] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0031] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0032] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0034] Woven labels are common graphic identification products in the clothing and apparel industry. Compared to printed labels, the patterns and text on woven labels are less prone to fading or wear, and have gradually gained favor with consumers. Traditionally, woven labels are typically made of polyester to prevent fraying at the edges. Heat-cut edges fuse the warp and weft yarns together, resulting in a sturdy, non-fraying edge. However, heat-cut edges can leave fused material, creating a rough, burr-like feel that can be uncomfortable for users.
[0035] To address the aforementioned problems, one embodiment of this application relates to a bound woven label. To more clearly illustrate the structure of the bound woven label, the following description will be provided in conjunction with the accompanying drawings.
[0036] For example, please refer to Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of a bound woven label according to an embodiment of this application. The bound woven label includes a woven label surface layer 100, a first adhesive layer 401, and a filling layer 200. The first adhesive layer 401 is located between the woven label surface layer 100 and the filling layer 200. At least a portion of the edge of the bound woven label has an overlock area fixed by a bound seam 500.
[0037] The woven label of this application includes a woven label surface layer 100, a first adhesive layer 401, and a filling layer 200. The filling layer 200 increases the softness and thickness of the woven label, making it full, three-dimensional, and soft to the touch. The first adhesive layer 401 is located between the woven label surface layer 100 and the filling layer 200, allowing the filling layer 200 and the woven label surface layer 100 to be bonded together by heat pressing, preventing fraying. Furthermore, the edge of the woven label of this application also has an overlock area, on which an overlock stitch 500 is threaded to prevent fraying. This covers edge burrs generated during cutting while preventing fraying at the edge of the woven label, resulting in a soft-touch edge on the finished woven label.
[0038] In some embodiments, the edges of the woven label are laser-cut.
[0039] In some embodiments, the bound woven label also includes a backing layer 300. The backing layer 300 is located on the side of the filler layer 200 away from the woven label surface layer 100.
[0040] In some embodiments, the backing layer 300 is a functional interlining. Optionally, the functional interlining includes one of knitted fusible interlining, soft fleece, contoured woven label, and Velcro. Choosing a soft and durable interlining as the backing layer 300 not only increases the softness of the finished woven label but also provides some protection for the filling layer 200.
[0041] In some embodiments, the woven label surface layer 100 is woven from warp and weft yarns, with the warp yarns having a fineness of 50D to 75D.
[0042] In some embodiments, the fineness of the weft yarn is 30D to 100D.
[0043] In some embodiments, the warp density of the woven label surface layer 100 is 140 ends / inch to 300 ends / inch. In some embodiments, the weft density of the woven label surface layer 100 is 120 ends / inch to 300 ends / inch.
[0044] In some embodiments, the binding thread 500 is a thread made of polyester. Optionally, the polyester is a low-elasticity polyester yarn.
[0045] In some embodiments, the fineness of the binding thread 500 is 50D to 300D. Optionally, the fineness of the binding thread 500 can be, but is not limited to, 50D, 100D, 150D, 200D, 250D, 300D, or other values within the range of 50D to 300D.
[0046] In some embodiments, the binding seam 500 is the same color as the warp and weft yarns of the woven label surface layer 100.
[0047] In some embodiments, the binding seam 500 is formed by overlocking with at least one needle thread and at least one looper thread.
[0048] In some embodiments, the fineness of the needle thread is 50D to 100D. Optionally, the fineness of the needle thread can be, but is not limited to, 50D, 60D, 70D, 80D, 90D, 100D, or other values within the range of 50D to 100D.
[0049] In some embodiments, the fineness of the looper thread is 50D to 100D. Optionally, the fineness of the looper thread can be, but is not limited to, 50D, 60D, 70D, 80D, 90D, 100D, or other values within the range of 50D to 100D.
[0050] Optionally, the binding thread 500 is formed by one or more of a 3-thread, 4-thread, 5-thread, 6-thread, and 7-thread overlock machine. In this case, the binding thread 500 is formed by a combination of needle thread and looper thread that matches the corresponding thread count of the overlock machine.
[0051] In some embodiments, the binding seam 500 is formed by binding at least one embroidery thread with an embroidery machine.
[0052] Optionally, the fineness of the embroidery thread is 100D to 300D. Optionally, the fineness of the embroidery thread can be, but is not limited to, 100D, 150D, 200D, 250D, 300D or other values within the range of 100D to 300D.
[0053] In some embodiments, the width of the overlock region along the direction of extension of the woven label surface layer is 2mm to 7mm. Optionally, the width of the overlock region can be, but is not limited to, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm or other values within the range of 2mm to 7mm.
[0054] In some embodiments, the width of the overlock region is fixed along the direction of extension of the woven label surface layer.
[0055] In some embodiments, the width of the overlock region along the extension direction of the woven label surface is not fixed. In this case, relative to edge point A of the bound woven label, the width of the overlock region can be a distance extending from edge point A along a direction perpendicular to the tangent of edge point A on the plane extending from the woven label surface. If edge point A of the bound woven label is a turning point, the overlock region does not have a definable width direction at that point, but the positional relationship between the overlock region and the bound woven label can still be defined by the width relationship at other points adjacent to that point.
[0056] In some embodiments, the first adhesive layer 401 is made of a hot melt adhesive layer. Optionally, the hot melt adhesive layer is made of a non-woven hot melt adhesive product. Hot melt adhesive products are thin and soft, which can make the woven label more comfortable to the touch. Optionally, the hot melt adhesive product comprises one or more of TPU, EVA, COPA, and PES.
[0057] In some embodiments, the basis weight of the first adhesive layer 401 is 10 g / m². 2 ~30g / m 2 Optionally, the basis weight of the first adhesive layer 401 can be, but is not limited to, 10 g / m². 2 15g / m 2 20g / m 2 25g / m 2 30g / m 2 Or 10g / m 2 ~30g / m 2 Other values within the range. Maintaining the weight of the first adhesive layer 401 within the above range ensures a stable bond between the layers while maintaining better breathability of the woven label, preventing it from hardening and affecting its softness.
[0058] In some embodiments, the filling layer 200 is made of an elastic filling material. Optionally, the filling layer 200 is made of a high-temperature resistant sponge. High-temperature resistant sponge does not deform upon heat pressing, facilitating a combined heat pressing process.
[0059] In some embodiments, the thickness of the filler layer 200 is 3mm to 8mm. Optionally, the width of the filler layer 200 can be, but is not limited to, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm or other values within the range of 3mm to 8mm.
[0060] In some embodiments, the woven label surface layer 100 has an identification pattern. Optionally, the identification pattern may be raised or recessed on the woven label surface layer 100.
[0061] Optionally, when the backing layer 300 is a mirror-image woven label, the binding woven label has a logo pattern on both sides. In this case, the binding woven label can be used as a decorative item or ornament.
[0062] In some embodiments, the bound woven label further includes a second adhesive layer 402. The second adhesive layer 402 is located between the backing layer 300 and the filler layer 200. By hot-pressing the backing layer 300, the second adhesive layer 402, and the filler layer 200, the layers can be tightly bonded together.
[0063] Optionally, when the backing layer 300 is a knitted fusible interlining or other adhesive interlining, the adhesive side of the backing layer 300 can be positioned close to the filling layer 200, thus eliminating the need for a second adhesive layer 402 to achieve a tight connection between the backing layer 300 and the filling layer 200.
[0064] In some embodiments, the second adhesive layer 402 is made of a hot melt adhesive layer. Optionally, the hot melt adhesive layer is made of a non-woven hot melt adhesive product. Hot melt adhesive products are thin and soft, which can make the woven label more comfortable to the touch. Optionally, the hot melt adhesive product comprises one or more of TPU, EVA, COPA, and PES.
[0065] In some embodiments, the basis weight of the second adhesive layer 402 is 10 g / m². 2 ~30g / m 2 Optionally, the basis weight of the second adhesive layer 402 can be, but is not limited to, 10 g / m². 2 15g / m 2 20g / m 2 25g / m 2 30g / m 2 Or 10g / m 2 ~30g / m 2 Other values within.
[0066] This application provides a method for preparing the above-described bound woven label in other embodiments. The method for preparing the bound woven label includes:
[0067] The woven label surface layer 100, the first adhesive layer 401 and the filling layer 200 are stacked to form a woven label precursor, wherein the first adhesive layer 401 is located between the woven label surface layer 100 and the filling layer 200.
[0068] The woven label precursor is hot-pressed to form the woven label preform;
[0069] A binding seam 500 is threaded along the edge of the woven label blank to form an edge-locking area fixed by the binding seam 500, thus obtaining a bound woven label.
[0070] In some embodiments, after the woven label surface layer 100, the first adhesive layer 401 and the filler layer 200 are stacked, the backing layer 300 is stacked on the side of the filler layer 200 away from the first adhesive layer 401 to form a woven label precursor.
[0071] In some embodiments, after the woven label surface layer 100, the first adhesive layer 401, and the filler layer 200 are stacked, the backing layer 300 and the second adhesive layer 402 are stacked on the side of the filler layer 200 away from the first adhesive layer 401 to form a woven label precursor. The second adhesive layer 402 is located between the backing layer 300 and the filler layer 200.
[0072] In some embodiments, the woven label blank is cut to obtain a preset shape.
[0073] Example 1
[0074] This embodiment provides a bound woven label.
[0075] The woven label in this embodiment comprises a woven label surface layer 100, a first adhesive layer 401, a filling layer 200, a second adhesive layer 402, and a backing layer 300. The first adhesive layer 401 is located between the woven label surface layer 100 and the filling layer 200, the backing layer 300 is located on the side of the filling layer 200 away from the woven label surface layer 100, and the second adhesive layer 402 is located between the filling layer 200 and the backing layer 300.
[0076] The woven label surface layer 100 is woven from warp and weft yarns, with a warp density of 146 threads / inch and a weft density of 162 threads / inch. The warp yarns are both 75D polyester low-elasticity yarn. The filling layer 200 uses high-temperature resistant sponge with a thickness of 5mm. The backing layer 300 is a mirror-image woven label. Both the woven label surface layer 100 and the mirror-image woven label have identification patterns. The first bonding layer 401 and the second bonding layer 402 have a weight of 15g / m². 2 The TPU hot melt adhesive mesh is used. The 500 binding seam is made of 75D polyester low-elasticity yarn in the same color, and the width of the overlock area is 4mm.
[0077] Methods for preparing bound woven labels include:
[0078] The woven label layers are stacked in the following order: surface layer 100, first adhesive layer 401, filling layer 200, second adhesive layer 402, and backing layer 300. The layers are then heat-pressed to form a woven label blank. The woven label blank is laser-cut to form a pre-defined woven label shape. A 5-thread overlock sewing machine is used to overlock the edges, forming an overlocked area fixed by overlock sewing thread 500, thus obtaining an overlocked woven label.
[0079] Example 2
[0080] This embodiment provides a bound woven label.
[0081] The woven label in this embodiment consists of a woven label surface layer 100, a first adhesive layer 401, a filling layer 200, and a backing layer 300. The first adhesive layer 401 is located between the woven label surface layer 100 and the filling layer 200, and the backing layer 300 is located on the side of the filling layer 200 away from the woven label surface layer 100.
[0082] The woven label surface layer 100 is woven from warp and weft yarns, with a warp density of 292 threads / inch and a weft density of 146 threads / inch. The warp yarns are 50D polyester low-elasticity yarn, and the weft yarns are 75D polyester low-elasticity yarn. The filling layer 200 uses high-temperature resistant sponge with a thickness of 3mm. The backing layer 300 is a knitted fusible interlining, with the fusible side of the knitted fusible interlining close to the filling layer 200. The woven label surface layer 100 has a marking pattern. The first fusible layer 401 and the second fusible layer 402 have a weight of 20g / m². 2 The PES hot melt adhesive mesh is used. The binding seam is made of 500 polyester embroidery thread with a fineness of 243D, and the width of the overlock area is 5mm.
[0083] Methods for preparing bound woven labels include:
[0084] The woven label layers are stacked in the following order: surface layer 100, first adhesive layer 401, filling layer 200, and backing layer 300. The layers are then heat-pressed to form a woven label blank. The woven label blank is laser-cut to form a pre-defined woven label shape. The edges are then bound using an embroidery machine to create an edge-sealing area secured by binding thread 500, resulting in a bound woven label.
[0085] The woven labels with bound edges in Examples 1 and 2 described above are soft to the touch, full and three-dimensional, and comfortable against the skin. As a fabric with brand identification, the woven labels with bound edges can be used as accessories for clothing, bags, etc., or used alone as handicrafts, distinctive ornaments, etc.
[0086] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A bound tape, characterized in that, The edge-covering woven label comprises a label surface layer, a first adhesive layer, and a filling layer; the first adhesive layer is located between the label surface layer and the filling layer; at least a part of the edge of the edge-covering woven label has a hemming area fixed by an edge-covering seam.
2. The wrapped label of claim 1, wherein, The label surface layer is woven by warp yarns and weft yarns; The fineness of the warp yarns is 50D-75D; and / or The fineness of the weft yarns is 30D-100D; and / or The warp density of the label surface layer is 140-300 per inch; and / or The weft density of the label surface layer is 120-300 per inch.
3. The wrapped label of claim 1, wherein, The edge-covering seam is a seam made of polyester; and / or The fineness of the edge-covering seam is 50D-300D.
4. The wrapped label of claim 1 wherein, The material of the first adhesive layer comprises a hot melt adhesive layer.
5. The wrapped label of claim 1 wherein, The material of the filling layer comprises a high-temperature-resistant sponge.
6. The wrapped tape of any one of claims 1 to 5, wherein, The width of the hemming area along the extension direction of the label surface layer is 2-7 mm; and / or The thickness of the filling layer is 3-8 mm.
7. The wrapped tape of any one of claims 1 to 5, wherein the adhesive is a pressure sensitive adhesive. The label surface layer has an identification pattern.
8. The wrapped tape of any one of claims 1 to 5, wherein, The edge-covering woven label further comprises a backing layer, which is located on the side of the filling layer away from the label surface layer.
9. The wrapped label of claim 8, wherein, The edge-covering woven label further comprises a second adhesive layer, which is located between the backing layer and the filling layer.
10. The wrapped label of claim 9, wherein, The material of the second adhesive layer comprises a hot melt adhesive layer.