Transformer base
By using detachable connectors in the transformer base to replace welding, rapid and convenient assembly and disassembly are achieved, solving the problem of low assembly efficiency and reducing costs and time requirements.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-10
AI Technical Summary
The existing transformer base assembly is inefficient, and the welding process results in a large workload, long time, and high labor costs, making it difficult to meet the needs of high-efficiency production.
Detachable connectors (first connectors) are used to connect the beams with screws, avoiding welding and enabling rapid assembly and disassembly, thus reducing assembly process requirements.
It improves assembly efficiency and flexibility, reduces labor and time costs, and simplifies maintenance and repair processes.
Smart Images

Figure CN223986464U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of box-type transformer bases, specifically to a transformer base. Background Technology
[0002] In existing technologies, the manufacturing process of the base of traditional prefabricated substations has many drawbacks. It uses a fully welded structure, requiring grinding and smoothing after welding, followed by painting or brushing. This not only involves a large workload but also significantly increases the overall assembly time. Furthermore, welding requires a certain level of technical skill, necessitating specialized welders, thus increasing the company's labor costs.
[0003] Therefore, existing transformer bases are mainly assembled by welding, which is costly and time-consuming, making it difficult to meet the needs of efficient production.
[0004] Therefore, existing technologies need further development. Utility Model Content
[0005] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and provide a transformer base to solve the technical problem of low assembly efficiency of transformer bases in related technologies.
[0006] To achieve the above technical objectives, this utility model adopts the following technical solution: A transformer base is provided, comprising: a transformer main beam, including a first transformer main beam and a second transformer main beam arranged opposite to each other; a transformer outer beam, including a first transformer outer beam and a second transformer outer beam arranged opposite to each other; a support beam, comprising multiple support beams for supporting electrical components inside the transformer; and a first connector, comprising a first connecting plate and a second connecting plate connected to each other, the extension directions of the first connecting plate and the second connecting plate being perpendicular to each other, and both the first connecting plate and the second connecting plate being provided with multiple connecting holes for accommodating fasteners; wherein the first transformer main beam, the first transformer outer beam, the second transformer main beam, and the second transformer outer beam are sequentially connected end-to-end through the first connector to form the transformer base body, the transformer base body containing multiple support beams, and the multiple support beams being detachably connected to the transformer base body through the first connector.
[0007] Furthermore, the multiple supporting beams include: a lower switch beam, which is spaced apart from the outer beam of the first transformer, and its two ends are respectively connected to the main beam of the first transformer and the main beam of the second transformer; and an inner transformer beam, which is disposed between the lower switch beam and the outer transformer beam, and its two ends are respectively connected to the main beam of the first transformer and the main beam of the second transformer.
[0008] Furthermore, a middle beam assembly is provided between the outer beam of the first transformer and the lower beam of the switch, and between the lower beam of the switch and the inner beam of the transformer. The middle beam assembly includes multiple middle beams, and the extension direction of the multiple middle beams is parallel to the main beam of the first transformer or the main beam of the second transformer.
[0009] Furthermore, the beam assembly includes, arranged sequentially along the direction away from the main beam of the first transformer: a low-voltage beam, on which a low-voltage cabinet is supported; a partition beam; and a high-voltage beam, on which a high-voltage cabinet is supported.
[0010] Furthermore, the multiple supporting beams include a transformer middle beam disposed between the inner beam of the transformer and the outer beam of the second transformer, with both ends of the transformer middle beam connected to the main beam of the first transformer and the main beam of the second transformer, respectively.
[0011] Furthermore, short beam assemblies are provided between the inner beam and the middle beam of the transformer, and between the middle beam and the outer beam of the second transformer. The short beam assembly includes multiple short beams, and the extension direction of the multiple short beams is parallel to the main beam of the first transformer or the main beam of the second transformer.
[0012] Furthermore, the transformer base includes a slab assembly, which includes multiple slabs, any one of which is installed in a placement groove formed by multiple support beams.
[0013] Furthermore, the supporting beam includes: a main beam body, which includes a first mounting plate, a second mounting plate, and a third mounting plate connected end to end in sequence, with the second mounting plate perpendicular to the first and third mounting plates respectively; and a fourth mounting plate and a fifth mounting plate spaced apart, with the extension directions of the fourth and fifth mounting plates being parallel to the second mounting plate respectively. The fourth mounting plate is connected to the end of the first mounting plate away from the second mounting plate, and the fifth mounting plate is connected to the end of the third mounting plate away from the second mounting plate.
[0014] Furthermore, the paving board includes a paving board body and baffles that are connected to each other. The extension direction of the baffles is perpendicular to the paving board body. There are multiple baffles, which are spaced apart around the circumference of the paving board body. A first through hole is provided on the baffles, and a second through hole is provided on the first mounting plate and / or the fifth mounting plate. The first through hole and the second through hole are connected by fasteners.
[0015] Furthermore, the first connector includes a support plate, the support plate including a first connecting edge connected to the first connecting plate and a second connecting edge connected to the second connecting plate, the extension direction of the first connecting edge and the extension direction of the second connecting edge being perpendicular to each other.
[0016] Beneficial effects:
[0017] 1. By adopting the first connector, the connecting hole on the first connector can accommodate fasteners. The fasteners are passed through the connecting hole on the first connector and the connecting hole on the beam respectively, and then the fasteners are tightened with nuts to complete the assembly of the two beams. This allows the beams to be connected and disassembled quickly and conveniently, improving the flexibility and efficiency of the assembly. At the same time, the first connector has a certain degree of versatility, which improves the utilization rate of the connector.
[0018] 2. By employing a first connector between the main body of the transformer base and each of the multiple supporting beams, the first connector can be connected to two adjacent beams respectively by screws. The two adjacent beams can be detachably connected through the first connector, avoiding the use of welding to fix the first connector to the beams or the use of welding to assemble and connect the two adjacent beams. The entire assembly process of the transformer base does not require welding, eliminating the need for welders, reducing the requirements for the assembly process, and reducing labor and time costs. In subsequent use, if maintenance, repair, or replacement of parts is required for the transformer base, it can also be quickly disassembled and replaced, reducing maintenance time and costs, and solving the technical problem of low assembly efficiency of transformer bases in related technologies. Attached Figure Description
[0019] Figure 1 This is a top view of the transformer base used in this embodiment of the utility model;
[0020] Figure 2 This is a side view of the transformer base used in this embodiment of the utility model;
[0021] Figure 3 This is a perspective view of the transformer base used in this embodiment of the utility model;
[0022] Figure 4 This is a schematic diagram of the installation of the transformer base plate used in this embodiment of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the first connecting member of the transformer base used in this embodiment of the utility model.
[0024] The above figures include the following reference numerals:
[0025] 1. First transformer main beam; 2. Second transformer main beam; 3. First transformer outer beam; 4. Second transformer outer beam; 5. First connector; 51. First connecting plate; 52. Second connecting plate; 53. Support plate; 61. Switch lower beam; 611. First mounting plate; 612. Second mounting plate; 613. Third mounting plate; 614. Fourth mounting plate; 615. Fifth mounting plate; 616. Second through hole; 62. Transformer inner beam; 63. Middle beam assembly; 631. Low-voltage middle beam; 6 32. Partition beam; 633. High voltage beam; 64. Transformer beam; 65. Short beam assembly; 7. Laying plate; 71. Laying plate body; 72. Baffle; 721. First through hole; 81. Low voltage switchgear U-plate; 82. Low voltage cable support assembly; 821. Low voltage cable beam; 822. Low voltage cable clamp; 823. Low voltage switchgear cable outlet plate; 83. Manhole; 84. Lifting shaft; 85. Instrument transformer laying plate; 86. High voltage cable support assembly plate; 87. Grounding plate; 88. Surge arrester base plate. Detailed Implementation
[0026] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0027] According to an embodiment of this utility model, a transformer base is provided; please refer to [link / reference]. Figures 1 to 5 The transformer base includes: a transformer main beam, comprising a first transformer main beam 1 and a second transformer main beam 2 arranged opposite to each other; a transformer outer beam, comprising a first transformer outer beam 3 and a second transformer outer beam 4 arranged opposite to each other; a support beam, comprising multiple support beams for supporting electrical components inside the transformer; and a first connector 5, comprising a first connecting plate 51 and a second connecting plate 52 connected to each other, the extension directions of the first connecting plate 51 and the second connecting plate 52 being perpendicular to each other, and both the first connecting plate 51 and the second connecting plate 52 having multiple connecting holes for accommodating fasteners; wherein, the first transformer main beam 1, the first transformer outer beam 3, the second transformer main beam 2, and the second transformer outer beam 4 are connected end to end by the first connector 5 to form the transformer base body, the transformer base body containing multiple support beams, and the multiple support beams being detachably connected to the transformer base body by the first connector 5.
[0028] By using the first connector 5, the connecting hole on the first connector 5 can accommodate fasteners. The fasteners are passed through the connecting hole on the first connector 5 and the connecting hole on the beam body respectively, and then the fasteners are tightened with nuts to complete the assembly of the two beam bodies. This allows the beam bodies to be connected and disassembled quickly and conveniently, improving the flexibility and efficiency of the assembly. At the same time, the first connector 5 has a certain degree of versatility, which improves the utilization rate of the connectors.
[0029] By employing a first connector 5 between the main body of the transformer base and each of the multiple supporting beams, the first connector 5 can be connected to two adjacent beams respectively by screws. The two adjacent beams can be detachably connected through the first connector 5, avoiding the use of welding to fix the first connector 5 to the beams or to assemble and connect the two adjacent beams. The entire assembly process of the transformer base does not require welding, eliminating the need for welders, reducing the requirements for the assembly process, and reducing labor and time costs. In subsequent use, if maintenance, repair, or replacement of parts is required for the transformer base, disassembly and replacement can be carried out quickly, reducing maintenance time and costs, and solving the technical problem of low assembly efficiency of transformer bases in related technologies.
[0030] In the transformer base of this embodiment, see Figure 1 The system includes multiple supporting beams: a lower switch beam 61, which is spaced apart from the outer beam 3 of the first transformer, with both ends connected to the main beam 1 of the first transformer and the main beam 2 of the second transformer, respectively; and an inner transformer beam 62, which is positioned between the lower switch beam 61 and the outer transformer beam, with both ends connected to the main beam 1 of the first transformer and the main beam 2 of the second transformer, respectively. By providing the lower switch beam 61 and the inner transformer beam 62, the system further supports the transformer base within its main body, increasing the structural strength of the transformer base.
[0031] In the transformer base of this embodiment, see Figure 1 A middle beam assembly 63 is provided between the outer beam 3 of the first transformer and the lower beam 61 of the switch, and between the lower beam 61 of the switch and the inner beam 62 of the transformer. The middle beam assembly 63 includes multiple middle beams, and the extension direction of the multiple middle beams is parallel to that of the main beam 1 of the first transformer or the main beam 2 of the second transformer. By providing the middle beam assembly 63, more electrical components can be supported.
[0032] In the transformer base of this embodiment, see Figure 1The central beam assembly 63 includes, arranged sequentially along the direction away from the main beam 1 of the first transformer: a low-voltage central beam 631, on which a low-voltage cabinet is supported; a partition central beam 632; and a high-voltage central beam 633, on which a high-voltage cabinet is supported. This divides the transformer interior into a high-voltage cabinet side and a low-voltage cabinet side, respectively supporting the high-voltage and low-voltage cabinets.
[0033] It is understandable that the transformer is internally divided into a high-voltage cabinet side and a low-voltage cabinet side. The first transformer main beam 1 is close to the low-voltage cabinet side, so the first transformer main beam 1 is the low-voltage side beam. The second transformer main beam 2 is close to the high-voltage cabinet side, so the second transformer main beam 2 is the high-voltage side beam.
[0034] Specifically, a low-voltage intermediate beam 631, a partition intermediate beam 632, and a high-voltage intermediate beam 633 are installed between the outer beam 3 of the first transformer and the lower beam 61 of the switch, and between the lower beam 61 of the switch and the inner beam 62 of the transformer.
[0035] In the transformer base of this embodiment, see Figure 1 The system includes multiple supporting beams, including a transformer middle beam 64 positioned between the inner transformer beam 62 and the outer transformer beam 4. The two ends of the transformer middle beam 64 are connected to the first transformer main beam 1 and the second transformer main beam 2, respectively. By incorporating the transformer middle beam 64, the support strength of the base is further increased, allowing for the placement of heavier cabinets in this area.
[0036] In the transformer base of this embodiment, see Figure 1 Short beam assemblies 65 are provided between the inner beam 62 and the middle beam 64 of the transformer, and between the middle beam 64 and the outer beam 4 of the second transformer. Each short beam assembly 65 includes multiple short beams, and the extension direction of each short beam is parallel to either the first main beam 1 or the second main beam 2 of the transformer. This increases the contact area with electrical components and further increases the support strength of the base.
[0037] In the transformer base of this embodiment, see Figure 1 The transformer base includes a plate assembly, which comprises multiple plates 7. Each plate 7 is installed within a placement groove formed by multiple supporting beams. This placement groove, formed by the supporting beams and with the plate 7 installed within it, serves to prevent dust accumulation inside the transformer.
[0038] Preferably, the mounting plate 7 is located on the side of the placement groove closest to the ground. The installation height of the mounting plate 7 in the placement groove can also be adjusted according to the layout of the electrical components.
[0039] In the transformer base of this embodiment, see Figure 4The supporting beam includes: a main beam body, which includes a first mounting plate 611, a second mounting plate 612, and a third mounting plate 613 connected end to end in sequence, with the second mounting plate 612 perpendicular to the first mounting plate 611 and the third mounting plate 613 respectively; and a fourth mounting plate 614 and a fifth mounting plate 615 spaced apart, with the extension directions of the fourth mounting plate 614 and the fifth mounting plate 615 parallel to the second mounting plate 612 respectively. The fourth mounting plate 614 is connected to the end of the first mounting plate 611 away from the second mounting plate 612, and the fifth mounting plate 615 is connected to the end of the third mounting plate 613 away from the second mounting plate 612.
[0040] Specifically, the first mounting plate 611, the second mounting plate 612, the third mounting plate 613, the fourth mounting plate 614, and the fifth mounting plate 615 on the supporting beam are all formed by bending steel plates. In contrast, traditional bases generally use channel steel as the beam. Compared with traditional bases, using steel plates to form the beam can save raw material costs and reduce the overall thickness of the transformer base.
[0041] In some embodiments, not only do the multiple supporting beams adopt the bending structure described above, but the first transformer main beam 1, the first transformer outer beam 3, the second transformer main beam 2, and the second transformer outer beam 4 can also be made using the bending structure described above.
[0042] In the transformer base of this embodiment, see Figure 4 The paving board 7 includes a paving board body 71 and baffles 72 connected to each other. The extension direction of the baffles 72 is perpendicular to the paving board body 71. There are multiple baffles 72, which are spaced apart circumferentially along the paving board body 71. A first through hole 721 is formed on the baffle 72, and a second through hole 616 is formed on the first mounting plate 611 and / or the fifth mounting plate 615. The first through hole 721 and the second through hole 616 are connected by fasteners. In this way, by setting the baffles 72 and the first through hole 721, the installation of the paving board 7 can be easily completed.
[0043] In some embodiments, the installation height of the paving plate 7 can be adjusted according to actual needs. For example, a second through hole 616 can be opened in the fourth mounting plate 614 to connect the paving plate 7 to the fourth mounting plate 614.
[0044] In some embodiments, the first through hole 721 is an elongated hole, which facilitates the positioning and installation of the finished paving 7.
[0045] In the transformer base of this embodiment, see Figure 5The first connecting member 5 includes a support plate 53, which includes a first connecting edge connected to the first connecting plate 51 and a second connecting edge connected to the second connecting plate 52. The extending directions of the first connecting edge and the second connecting edge are perpendicular to each other. By providing the support plate 53, the structural strength of the support plate 53 is increased.
[0046] In some embodiments, the transformer base includes a low-voltage cabinet U-plate 81 for supporting the low-voltage cabinet body, and the two ends of the low-voltage cabinet U-plate 81 are respectively connected to the first transformer main beam 1 and the low-voltage intermediate beam 631.
[0047] In some embodiments, the transformer base includes a low-voltage cable support assembly 82 for supporting low-voltage cables. The low-voltage cable support assembly 82 includes a low-voltage cable beam 821 and a low-voltage cable clamp 822 mounted on the low-voltage cable beam 821. The two ends of the low-voltage cable beam 821 are respectively connected to two low-voltage cabinet U-plates 81. A low-voltage cabinet cable outlet plate 823 for cable outlet is installed on the low-voltage cabinet plate located below the low-voltage cable support assembly 82.
[0048] In some embodiments, the transformer base includes a manhole 83 mounted on a lowering deck for workers to pass through.
[0049] In some embodiments, the transformer base includes four lifting shafts 84, which are retractable and disposed at the four corners of the transformer base. The lifting shafts 84 are four in number. When the transformer is being lifted, the lifting shafts 84 are pulled out and after use, they are pushed back into the base.
[0050] In some embodiments, the first transformer main beam 1 and the second transformer main beam 2 or the first transformer outer beam 3 and the second transformer outer beam 4 are provided with pull-out holes for the hoisting shaft 84 to pass through.
[0051] In some embodiments, the transformer base includes a transformer plate 85 for mounting transformers, the transformer plate 85 being detachably mounted on the partition beam 632 and the high-voltage beam 633.
[0052] In some embodiments, the transformer base also includes a high-voltage cable support assembly plate 86 disposed at the high-voltage cabinet for supporting high-voltage cables.
[0053] In some embodiments, the transformer base includes a grounding plate 87 for supporting a grounding wire. Two grounding plates 87 are included and are mounted on the first transformer main beam 1 and the second transformer main beam 2.
[0054] In some embodiments, the transformer base includes a surge arrester base plate 88 for mounting surge arresters, with both ends of the surge arrester base plate 88 connected to a partition beam 632 and a high-voltage beam 633, respectively.
[0055] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0056] Optionally, specific examples in this embodiment can refer to the examples described in the above embodiments, and will not be repeated here.
[0057] The sequence numbers of the embodiments in this application are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments.
[0058] In the above embodiments of this application, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.
[0059] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.
Claims
1. A transformer base, characterized in that, The utility model relates to a transformer base, which comprises: a transformer main beam comprising a first transformer main beam (1) and a second transformer main beam (2) arranged oppositely; a transformer outer beam comprising a first transformer outer beam (3) and a second transformer outer beam (4) arranged oppositely; a plurality of support beam bodies for supporting electrical elements in the transformer; a first connecting piece (5) comprising a first connecting plate (51) and a second connecting plate (52) connected to each other, the extending directions of the first connecting plate (51) and the second connecting plate (52) being perpendicular to each other, and a plurality of connecting holes for accommodating fasteners being arranged on the first connecting plate (51) and the second connecting plate (52); wherein the first transformer main beam (1), the first transformer outer beam (3), the second transformer main beam (2), and the second transformer outer beam (4) are sequentially connected end to end through the first connecting piece (5) to form a transformer base body, and the transformer base body contains a plurality of support beam bodies, and the plurality of support beam bodies are detachably connected to the transformer base body through the first connecting piece (5).
2. The transformer base of claim 1, wherein, The plurality of support beam bodies comprise: a switch lower beam (61) arranged at intervals from the first transformer outer beam (3), and the two ends of the switch lower beam (61) being connected to the first transformer main beam (1) and the second transformer main beam (2) respectively; a transformer inner beam (62) arranged between the switch lower beam (61) and the transformer outer beam, and the two ends of the transformer inner beam (62) being connected to the first transformer main beam (1) and the second transformer main beam (2) respectively.
3. The transformer base of claim 2, wherein, A middle beam assembly (63) is arranged between the first transformer outer beam (3) and the switch lower beam (61) and between the switch lower beam (61) and the transformer inner beam (62), and the middle beam assembly (63) comprises a plurality of middle beams, and the extending directions of the plurality of middle beams are parallel to the first transformer main beam (1) or the second transformer main beam (2).
4. The transformer base of claim 3, wherein, The middle beam assembly (63) comprises, in sequence along a direction away from the first transformer main beam (1): a low-voltage middle beam (631) supporting a low-voltage cabinet body thereon; a partition middle beam (632); and a high-voltage middle beam (633) supporting a high-voltage cabinet body thereon.
5. The transformer base of claim 2, wherein, The plurality of support beam bodies comprise a transformer middle beam (64) arranged between the transformer inner beam (62) and the second transformer outer beam (4), and the two ends of the transformer middle beam (64) being connected to the first transformer main beam (1) and the second transformer main beam (2) respectively.
6. The transformer base of claim 5, wherein, Short beam assemblies (65) are arranged between the transformer inner beam (62) and the transformer middle beam (64) and between the transformer middle beam (64) and the second transformer outer beam (4), and each of the short beam assemblies (65) comprises a plurality of short beams, and the extension directions of the plurality of short beams are parallel to each other.
7. The transformer base of claim 1, wherein, The transformer base comprises a plurality of floor plates (7) arranged in a placing groove formed by the support beam bodies.
8. The transformer base of claim 7, wherein, The support beam body comprises: a beam body main body comprising a first mounting plate (611), a second mounting plate (612) and a third mounting plate (613) connected in sequence, and the second mounting plate (612) is perpendicular to the first mounting plate (611) and the third mounting plate (613); a fourth mounting plate (614) and a fifth mounting plate (615) arranged at intervals, the extension directions of the fourth mounting plate (614) and the fifth mounting plate (615) are parallel to each other, the fourth mounting plate (614) is connected to one end of the first mounting plate (611) away from the second mounting plate (612), and the fifth mounting plate (615) is connected to one end of the third mounting plate (613) away from the second mounting plate (612).
9. The transformer base of claim 8, wherein, The floor plate (7) comprises a floor plate main body (71) and a baffle (72) connected to each other, the extension direction of the baffle (72) is perpendicular to the floor plate main body (71), the baffle (72) comprises a plurality of baffles (72) arranged at intervals along the circumference of the floor plate main body (71); a first through hole (721) is formed in the baffle (72), and a second through hole (616) is formed in the first mounting plate (611) and / or the fifth mounting plate (615), and the first through hole (721) and the second through hole (616) are connected by a fastener.
10. The transformer base of claim 1, wherein, The first connecting piece (5) comprises a support plate (53), the support plate (53) comprises a first connecting edge connected to the first connecting plate (51) and a second connecting edge connected to the second connecting plate (52), and the extension direction of the first connecting edge is perpendicular to the extension direction of the second connecting edge.