Insulated wire laser paint stripping machine with angle adjusting mechanism
By introducing an angle adjustment mechanism into the laser stripping machine for insulated wires, the side tilting irradiation of the laser machine is achieved, solving the problem of the difficulty in efficiently stripping multi-layered insulated wires in the existing technology, and improving production efficiency and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-10
AI Technical Summary
In existing technologies, when a laser shines vertically downwards, it can only directly remove the enamel coating of the upper insulation wire, making it difficult to efficiently remove the lower insulation wire, resulting in low production efficiency.
A laser stripping machine for insulating wires with an angle adjustment mechanism was designed. Through the horizontal adjustment component and the angle adjustment component, the laser machine can be tilted to the side to irradiate, which can strip multiple layers of insulating wires at the same time. The irradiation angle can be adjusted by hand crank and adjustment knob to adapt to the pin positions of transformers of different sizes.
It improves the efficiency of paint stripping, reduces the time required for the paint stripping process, can handle multiple layers of insulated wires simultaneously, adapts to the pin positions of transformers of different sizes, and improves production efficiency.
Smart Images
Figure CN223986897U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an insulated wire laser stripping machine, and more specifically, to an insulated wire laser stripping machine with an angle adjustment mechanism. Background Technology
[0002] After the transformer winding is completed, the insulation wires at the pins need to be stripped of their enamel using a laser. In the current production process, the laser is usually irradiated vertically downwards. Since the insulation wires at the pins are usually wound in two layers, the vertically irradiated laser can only directly irradiate the surface enamel of the upper layer of insulation wire. It takes a long time to irradiate the lower layer of insulation wire to complete the stripping, which is inefficient. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of the prior art by providing a simple laser stripping machine for insulating wires with an angle adjustment mechanism that can simultaneously irradiate multiple layers of insulating wires.
[0004] The technical solution of this utility model is implemented as follows: an insulated wire laser stripping machine with an angle adjustment mechanism includes a frame, a horizontal adjustment component is provided on the frame, and a support is provided on the horizontal adjustment component; a mounting plate is hinged to one end of the support along the forward direction of the horizontal adjustment component via a hinge seat, and a laser machine parallel to the horizontal adjustment component is provided on the mounting plate; an angle adjustment component is provided between the bottom of the mounting plate and the support.
[0005] In the aforementioned laser stripping machine for insulating wires with an angle adjustment mechanism, the horizontal adjustment component includes a first guide rail mounted on a frame, a first sliding seat mounted on the first guide rail, and a support mounted on the first sliding seat; a first lead screw that cooperates with the first sliding seat is mounted on the first guide rail via a bearing, and a hand crank is connected to the end of the first lead screw.
[0006] In the aforementioned laser stripping machine for insulating wires with an angle adjustment mechanism, the angle adjustment assembly includes a second guide rail disposed at the bottom of a mounting plate, a second sliding seat disposed on the second guide rail; a second lead screw cooperating with the second sliding seat disposed on the second guide rail via a bearing, an adjustment knob connected to the end of the second lead screw; a support connecting rod hinged to the second sliding seat, the free end of the support connecting rod hinged to the side of the support away from the hinge seat; and a check nut disposed on the end of the second sliding seat near the adjustment knob.
[0007] In the above-mentioned laser stripping machine for insulating wires with an angle adjustment mechanism, a lifting platform is provided on the frame, the horizontal adjustment component is installed on the lifting platform, and a hand-cranked lifting component that cooperates with the lifting platform is provided on the frame.
[0008] With the above-described structure, this invention uses an angle adjustment component to tilt the laser machine, allowing the laser to irradiate from the side at an angle. This enables simultaneous stripping of multiple layers of insulation wire, improving the stripping effect, reducing the time required for the stripping process, and effectively increasing efficiency. Furthermore, the angle adjustment component and the horizontal adjustment component work together to adjust different irradiation angles to accommodate the pin positions of transformers of different sizes. Attached Figure Description
[0009] The present invention will be further described in detail below with reference to the embodiments shown in the accompanying drawings, but this does not constitute any limitation on the present invention.
[0010] Figure 1 This is a schematic diagram of the structure of this utility model;
[0011] Figure 2 This is a side view of the structure of this utility model;
[0012] Figure 3 This is a partial structural diagram of point A of this utility model.
[0013] In the diagram: 1. Frame; 2. Horizontal adjustment assembly; 2a. First guide rail; 2b. First sliding seat; 2c. First lead screw; 2d. Hand crank; 3. Support; 4. Hinge seat; 5. Mounting plate; 6. Laser machine; 7. Angle adjustment assembly; 7a. Second guide rail; 7b. Second sliding seat; 7c. Second lead screw; 7d. Adjustment knob; 7e. Support link; 8. Lifting platform; 9. Hand crank lifting assembly. Detailed Implementation
[0014] See Figure 1-3 As shown, this utility model discloses an insulated wire laser stripping machine with an angle adjustment mechanism, comprising a frame 1, a horizontal adjustment component 2 on the frame 1, and a support 3 on the horizontal adjustment component 2; a mounting plate 5 is hinged to one end of the support 3 along the forward direction of the horizontal adjustment component 2 via a hinge seat 4, and a laser generator 6 parallel to the horizontal adjustment component 2 is mounted on the mounting plate 5; an angle adjustment component 7 is provided between the bottom of the mounting plate 5 and the support 3. A corresponding positioning component for placing the transformer to be stripped is provided on one side of the frame, and this positioning component is connected and cooperates with a conveying device to perform automated online stripping.
[0015] By tilting the laser machine with an angle adjustment component, the laser can be directed to the side, enabling simultaneous stripping of multiple layers of insulation from wires. This improves the stripping effect, reduces the time required for the stripping process, and effectively increases efficiency. Furthermore, the angle and level adjustment components work together to adjust the irradiation angle to accommodate the pin positions of transformers of different sizes.
[0016] After the angle adjustment component changes the angle of the laser machine, the laser irradiation point is adjusted back and forth by the horizontal adjustment component so that the laser can accurately irradiate the transformer pins.
[0017] In this embodiment, the horizontal adjustment component 2 includes a first guide rail 2a mounted on the frame 1, a first sliding seat 2b mounted on the first guide rail 2a, and a support 3 mounted on the first sliding seat 2b. A first lead screw 2c, which cooperates with the first sliding seat 2b, is mounted on the first guide rail 2a via a bearing, and a hand crank 2d is connected to the end of the first lead screw 2c. The hand crank's position can be adjusted by rotating it, making operation convenient and the structure simple.
[0018] In this embodiment, the angle adjustment assembly 7 includes a second guide rail 7a disposed at the bottom of the mounting plate 5, a second sliding seat 7b disposed on the second guide rail 7a; a second lead screw 7c cooperating with the second sliding seat 7b is disposed on the second guide rail 7a via a bearing, and an adjustment knob 7d is connected to the end of the second lead screw 7c; a support connecting rod 7e is hinged to the second sliding seat 7b, the free end of the support connecting rod 7e being hinged to the side of the support 3 away from the hinge seat 4; a check nut 7f is disposed at the end of the second sliding seat 7b near the adjustment knob 7d. When the adjustment knob is rotated to move the second sliding seat toward the hinge seat, the end of the support connecting rod moves with the second sliding seat, causing the end of the mounting plate away from the hinge seat to rotate upwards, and vice versa. This adjustment method has a simple structure and is easy to operate. By setting a check nut, the rotation of the second lead screw due to vibration or other factors during use is prevented, thus preventing the second sliding seat from moving and causing an angle change.
[0019] In this embodiment, a lifting platform 8 is provided on the frame 1, and the horizontal adjustment component 2 is disposed on the lifting platform 8. A hand-cranked lifting component 9 that cooperates with the lifting platform 8 is provided on the frame 1. The distance for laser paint removal depends on the power and focal length of the laser equipment. The height of the laser machine is adjusted by setting the hand-cranked lifting component according to the specific situation and the technical specifications of the equipment to ensure a suitable paint removal distance. Corresponding distance scale lines can be set on the side wall of the frame for adjusting the height in conjunction with the lifting platform.
[0020] During operation, first move the laser machine to a suitable height using the hand-cranked lifting assembly, then rotate the adjustment knob to tilt the laser machine to a suitable angle using the support linkage. Finally, rotate the hand crank to adjust the laser machine's position back and forth, aiming the laser beam at the pin position of the transformer to be stripped.
[0021] The above-described embodiments are preferred embodiments of the present utility model and are only used to facilitate the illustration of the present utility model. They are not intended to limit the present utility model in any way. Any person skilled in the art who makes partial modifications or alterations to the technical content disclosed in the present utility model without departing from the scope of the technical features of the present utility model shall still fall within the scope of the technical features of the present utility model.
Claims
1. An insulated wire laser paint stripping machine with an angle adjustment mechanism, comprising a frame (1), characterized in that, The rack (1) is provided with a horizontal adjusting assembly (2), a support (3) is arranged on the horizontal adjusting assembly (2); a mounting plate (5) is hinged on one end of the support (3) along the advancing direction of the horizontal adjusting assembly (2) through a hinge seat (4), a laser machine (6) parallel to the horizontal adjusting assembly (2) is arranged on the mounting plate (5); an angle adjusting assembly (7) is arranged between the bottom of the mounting plate (5) and the support (3).
2. The insulated wire laser paint stripping machine with angle adjustment mechanism according to claim 1, characterized in that, The horizontal adjusting assembly (2) comprises a first guide rail (2a) arranged on the rack (1), a first sliding seat (2b) is arranged on the first guide rail (2a), and the support (3) is arranged on the first sliding seat (2b); a first lead screw (2c) matched with the first sliding seat (2b) is arranged on the first guide rail (2a) through a bearing, and a hand crank (2d) is connected to the end of the first lead screw (2c).
3. The insulated wire laser paint stripping machine with angle adjustment mechanism according to claim 1, characterized in that, The angle adjusting assembly (7) comprises a second guide rail (7a) arranged on the bottom of the mounting plate (5), and a second sliding seat (7b) is arranged on the second guide rail (7a); a second lead screw (7c) matched with the second sliding seat (7b) is arranged on the second guide rail (7a) through a bearing, and an adjusting knob (7d) is connected to the end of the second lead screw (7c); a supporting connecting rod (7e) is hinged on the second sliding seat (7b), and the free end of the supporting connecting rod (7e) is hinged on one side of the support (3) away from the hinge seat (4); a check nut (7f) is arranged on one end of the second sliding seat (7b) close to the adjusting knob (7d).
4. The angle-adjustable insulation wire laser paint stripping machine according to claim 1, characterized in that, The rack (1) is provided with a lifting platform (8), and the horizontal adjusting assembly (2) is arranged on the lifting platform (8); a hand lifting assembly (9) matched with the lifting platform (8) is arranged on the rack (1).