Bendable electric bed mattress structure with bagged springs matched with sponge
By combining individually pocketed springs with foam in its electric mattress structure, the compressibility of the foam and the electric lifting device solve the problem of poor fit between spring mattresses and bed frames. This allows for multi-angle adjustment and a better fit to the human body, improving the comfort and personalized features of the electric bed.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-03-13
AI Technical Summary
When adjusting the height of existing electric mattresses, the spring mattresses do not conform well to the bed frame, affecting comfort and support. In addition, traditional pure foam mattresses lack flexibility and cannot meet the needs of various usage postures.
It adopts a structure that combines independent pocket springs and foam. The foam and pocket springs are bonded together with non-woven fabric using ultrasonic bonding. By utilizing the compressibility of the foam and the electric lifting support device, the mattress can be adjusted to multiple angles and conform to the human body. The addition of non-woven fabric increases the bonding stability and environmental friendliness.
It improves the mattress's flexibility and conformity, providing better support and comfort, meeting the needs of various usage postures, and enhancing user experience and sleep quality.
Smart Images

Figure CN223987744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric bed technology, specifically to a flexible electric bed mattress structure with pocket springs and sponge. Background Technology
[0002] As people's spending power and usage needs increase, they are investing more in sleep, leading to more personalized and increasingly intelligent demands for mattresses and bed frames. Smart mattresses, also known as electric beds, are designed for greater comfort. They flexibly adjust their angle according to different usage scenarios. Before bed, after reading or using your phone, you don't need to worry about eye strain or your phone slipping and hitting your face. Simply raise the mattress for comfortable reading or using your phone. The mattress can be controlled remotely or by voice to adjust to different angles, such as: movie mode, snoring-disrupting mode, soothing mode, reading mode, relaxation mode, traction mode, and deep sleep mode.
[0003] Common mattress filling materials include latex, memory foam, coconut fiber, and individually pocketed springs. Latex is a common filling material in electric mattresses. Latex mattresses are highly elastic, meeting the needs of people of different weights, and have good breathability and mite-proof properties. Latex mattresses can distribute body weight, providing comprehensive support, helping to correct poor sleeping posture and promote sleep. Memory foam is also a commonly used filling material in electric mattresses. Memory foam (also known as slow rebound foam) can adapt to the curves and weight of the body, providing personalized support. This material can effectively relieve body pressure and is suitable for people who need to maintain the same posture for a long time, such as office workers and drivers. Coconut fiber mattresses are usually made of natural coconut fibers, are environmentally friendly and formaldehyde-free. Coconut fiber mattresses are relatively firm and suitable for people who prefer firm mattresses, providing good support and comfort. Individually pocketed springs are another common mattress filling material. This type of mattress consists of multiple independent spring units, providing good support and comfort while reducing noise and vibration, making it suitable for people who have high requirements for sleep quality.
[0004] Currently, most electric bed mattresses on the market are made of springless materials. Because electric bed mattresses have a large lifting angle, they need to have good flexibility. Most electric bed mattresses are made of pure foam, and spring mattresses are relatively rare. Compared with pure foam mattresses, spring mattresses are firmer, and the fit between spring mattresses and the lifting support of the electric bed frame is also poor. Summary of the Invention
[0005] The purpose of this utility model is to address the shortcomings and deficiencies of existing technologies by providing a flexible electric bed mattress structure with pocket springs and sponge, which has excellent flexibility, allowing the spring mattress to fit more closely with the electric bed frame when it is raised and lowered, while providing better support and comfort for the body, and enabling a smart electric bed mattress with more different modes and functions.
[0006] To address the problems existing in the background technology, this utility model adopts the following technical solution: a flexible electric mattress structure with pocket springs and sponge, comprising independent pocket springs, sponge, and an electric lifting support device. The independent pocket springs are arranged horizontally to form pocket spring groups, and the pocket spring groups are arranged vertically to form mattress spring support areas. The sponge is placed between the pocket spring groups to form multiple flexible mattress areas, and the electric lifting support device is placed at the bottom of the mattress spring support areas to allow the mattress to bend at a certain angle.
[0007] This utility model's electric mattress features a support structure that combines independently pocketed springs with foam. Utilizing the excellent compressibility of the foam, the mattress is raised by an electric lifting device. When the mattress is lifted, the foam deforms under pressure, squeezing out air from its pores, increasing its firmness and support. When the device lowers the mattress, the foam quickly returns to its original shape and structure. This invention allows the mattress to be adjusted to different angles without affecting its original support, enabling more functions and meeting the needs of users in various postures such as sitting, lying, and reclining. The bottom of the spring support area fits well with the electric lifting device, making the mattress more ergonomic and enhancing comfort and support.
[0008] Furthermore, the number of sponges in the flexible area of the mattress is one or more.
[0009] This invention allows for the setting of different amounts of foam according to the mattress size, user group, height, weight, etc. It can also be customized according to different users' different sleep needs and functional preferences, placing the foam in different positions to provide a more personalized smart mattress with multiple functions such as entertainment, fitness, and sleep, providing better support and comfort for the body, conforming more closely to the body, and improving the user's sleep quality.
[0010] Furthermore, the sponge is ultrasonically bonded to the adjacent bagged spring assembly via nonwoven fabric, which is wrapped and bonded to the sides, top, and bottom of the bagged spring assembly.
[0011] This invention employs ultrasonic bonding by placing non-woven fabric between the foam and the pocket spring assembly. The non-woven fabric wraps around the sides, top, and bottom of the pocket spring assembly, significantly increasing the area for ultrasonic bonding. Ultrasonic bonding is a technique that uses ultrasonic energy to bond two or more materials together. It transmits ultrasonic energy to the bonding interface through high-frequency vibration, generating frictional heat between material molecules, thereby achieving the bonding purpose. This makes the bonding between the foam and the pocket spring assembly tighter, resulting in more stable mattress performance. It also reduces the amount of hot melt adhesive used in bonding the foam and pocket spring assembly, lowering costs and making it more environmentally friendly. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a top view schematic diagram of a specific embodiment of the present utility model;
[0014] Figure 2 This is a cross-sectional schematic diagram of a specific embodiment of the present utility model;
[0015] Figure 3 This is a three-dimensional schematic diagram of a specific embodiment of the present utility model.
[0016] Numbering on the map:
[0017] 1. Pocket springs;
[0018] 2. Sponge;
[0019] 3. Electric lifting support device;
[0020] 4. Non-woven fabric. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model.
[0022] Please see Figures 1-3This specific embodiment adopts the following technical solution: a flexible electric mattress structure with pocket springs and sponge, including independent pocket springs 1, sponge 2, and an electric lifting support device 3. The independent pocket springs 1 are arranged horizontally to form pocket spring groups, and the pocket spring groups are arranged vertically to form mattress spring support areas. The sponge 2 is placed between the pocket spring groups to form multiple flexible mattress areas. The electric lifting support device 3 is placed at the bottom of the mattress spring support areas, allowing the mattress to bend at a certain angle. The electric mattress support structure of this specific embodiment uses independent pocket springs 1 in combination with sponge 2. The excellent compression properties of sponge 2 are utilized in the electric mattress. When the electric lifting support device 3 lifts the mattress, the sponge 2 deforms under pressure, squeezing out air from the sponge pores, increasing the sponge's firmness and support. When the electric lifting support device 3 lowers the mattress, the sponge quickly returns to its original shape and structure. This invention allows the mattress to be adjusted to different angles without affecting its original support, enabling more functions and meeting the needs of users in various postures such as sitting, lying down, and reclining. The bottom of the mattress spring support area fits well with the electric lifting device 3, making the mattress more conform to the human body and improving comfort and support.
[0023] In this specific embodiment, the number of sponges 2 in the bendable area of the mattress can be one or more. This specific embodiment can set different numbers of sponges 2 according to the mattress size, user group, height, weight, etc. It can also be customized according to different users' different sleep needs and functional preferences, placing the sponges 2 in different positions to provide a more personalized smart mattress with multiple functions such as entertainment, fitness, and sleep, providing better support and comfort for the body, conforming more closely to the body, and improving the user's sleep quality.
[0024] In this specific embodiment, the sponge 2 is ultrasonically bonded to the adjacent pocket spring assembly via non-woven fabric 4. The non-woven fabric 4 is wrapped and bonded to the sides, top, and bottom of the pocket spring assembly. This embodiment, by using non-woven fabric 4 between the sponge 2 and the pocket spring assembly for ultrasonic bonding, significantly increases the bonding area between the non-woven fabric 4 and the pocket spring assembly. Ultrasonic bonding is a technique that uses ultrasonic energy to bond two or more materials together. It transmits ultrasonic energy to the bonding interface through high-frequency vibration, generating frictional heat between material molecules, thereby achieving the bonding purpose. This makes the bond between the sponge 2 and the pocket spring assembly tighter, resulting in more stable mattress performance. It also reduces the amount of hot melt adhesive used in bonding the sponge 2 and the pocket spring assembly, lowering costs and making it more environmentally friendly.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.
[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A pocketed spring conforming sponge bendable power bed mattress structure characterized by: It comprises independent pocketed springs (1), sponge (2) and electric lifting support device (3), the independent pocketed springs (1) are arranged transversely to form pocketed spring group, the pocketed spring group is arranged longitudinally to form mattress spring support area, the sponge (2) is arranged between the pocketed spring group to form multiple mattress bendable areas, and the electric lifting support device (3) is arranged at the bottom of the mattress spring support area to make the mattress bendable to form a certain angle.
2. The pocketed spring-mated sponge-flexible power bed mattress structure of claim 1, wherein: The number of the sponge (2) in the mattress bendable area is one or more.
3. The pocketed spring conforming sponge bendable power bed mattress structure of claim 1, wherein: The sponge (2) is ultrasonically bonded with the adjacent pocketed spring group through non-woven fabric (4), and the non-woven fabric (4) is wrapped and bonded on the side, top and bottom of the pocketed spring group.