Catalytic automatic purification device for industrial combustion waste gas
By combining a baffle plate and a spray mechanism inside the purification chamber, full contact between the waste gas and the purification liquid is achieved, solving the problems of excessive manual operation and poor purification effect in existing technologies, and realizing automated and efficient waste gas purification.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-03-13
AI Technical Summary
Existing industrial waste gas purification devices require numerous manual operation steps, increasing treatment costs, and their purification effect needs improvement.
An automatic catalytic purification device for industrial combustion exhaust gas was designed. By setting alternating upper and lower guide plates in the purification chamber to form a flow channel, and combining it with a spray mechanism and sterilization ultraviolet lamps, the contact time and area between the exhaust gas and the purification liquid are increased, thereby achieving automated purification.
It improves the automation level and processing efficiency of waste gas purification, reduces manual operation steps, and enhances the purification effect.
Smart Images

Figure CN223988319U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial waste gas purification technology, specifically to an automatic catalytic purification device for industrial combustion waste gas. Background Technology
[0002] Industrial waste gas is a general term for various pollutant gases emitted into the air during fuel combustion and production processes within a factory area. These waste gases include carbon dioxide, carbon disulfide, hydrogen sulfide, carbon monoxide, etc. When emitted into the atmosphere, they will pollute the air and need to be purified by purification devices.
[0003] In the prior art, Chinese utility model application number CN202320715348.3 discloses an industrial waste gas purification device, including a body. When waste gas enters the body, it is first filtered by a filter screen in the air inlet pipe to remove dust and impurities. The filtered dust and impurities fall into the ash box through the ash outlet for unified collection. The filtered waste gas enters the combustion chamber, where gas from the gas cylinder is ejected from the gas gun to fully combust the waste gas, thereby removing combustible waste gas. By lifting the partition sealing plate, the waste gas enters the purification chamber through the gap at the bottom of the partition sealing plate. At the same time, the motor is started to drive the rotating rod and the perforated mesh plate on the support rod to adsorb toxic waste gas substances in the purification chamber, accelerating its adsorption and purification efficiency. Similarly, lifting the partition sealing plate allows the gas to enter the disinfection chamber through the gap. The gas is irradiated by multiple ultraviolet lamps in the disinfection chamber for the final disinfection and sterilization step. After purification, the waste gas can be discharged into nature.
[0004] In the above-mentioned technical solution, the exhaust gas needs to be burned by humans during use, which increases the cost of exhaust gas treatment. At the same time, the separation and sealing plate needs to be opened and closed manually, which increases the number of manual operation steps. The purification effect of exhaust gas needs to be further improved. Therefore, we need to propose an automatic catalytic purification device for industrial combustion exhaust gas. Utility Model Content
[0005] The purpose of this invention is to provide an automatic catalytic purification device for industrial combustion exhaust gas, which increases the residence time of exhaust gas in the purification chamber and accelerates the removal of harmful gases from the exhaust gas through the mixing reaction of exhaust gas and solution, thereby improving the purification effect of exhaust gas, reducing manual operation steps, improving the automation level of exhaust gas purification, and thus improving the treatment efficiency of exhaust gas, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic catalytic purification device for industrial combustion exhaust gas, comprising a purification box, an air inlet pipe and an exhaust pipe respectively provided on the upper ends of both sides of the purification box, a flow guiding structure and a spraying mechanism provided in the inner cavity of the purification box, a filter structure provided inside the air inlet pipe, a flow guiding mechanism installed at the air inlet end of the filter structure, a square tube provided on the outer side of the air inlet pipe, and a dust collection box detachably connected to the lower end of the square tube.
[0007] The flow diversion structure includes multiple sets of upper guide plates and multiple sets of lower guide plates, which are arranged alternately, and a flow diversion channel is provided between the multiple sets of upper guide plates and multiple sets of lower guide plates;
[0008] The spraying mechanism includes a connecting plate, a conduit is provided on one side of the connecting plate, a water pump is provided at one end of the conduit, and multiple sets of vertical plates are provided on the upper surface of the connecting plate. Each set of vertical plates is located between an upper guide plate and a lower guide plate, and multiple sets of spray holes are provided on both sides of each set of vertical plates.
[0009] Preferably, the top of the inner cavity of the purification box is provided with multiple sets of sterilization ultraviolet lamps, the multiple sets of upright plates are arranged at equal intervals, the connecting plate and the upright plates are both hollow, and the lower surface of the connecting plate is provided with multiple sets of pads.
[0010] Preferably, the purification box is provided with a solution warning line and a control panel on the side adjacent to the air inlet pipe. The solution warning line is a combination of a lowest liquid level tank and a highest liquid level tank, and the horizontal height of the highest liquid level tank is higher than the bottom water level height of the lower guide plate.
[0011] Preferably, the filter structure includes a limiting ring installed on the inner wall of the air intake pipe, a support frame fixedly connected inside the limiting ring, an installation plate snapped onto one end of the support frame, and a filter assembly disposed inside the installation plate.
[0012] Preferably, multiple sets of locking blocks are fixedly connected to the other side of the mounting plate, and a slot for inserting multiple sets of locking blocks is opened on one side of the limiting ring. A bearing seat is fixedly connected to the middle of one side of the mounting plate.
[0013] Preferably, the flow guiding mechanism includes a rotating shaft rotatably disposed in a bearing housing, one end of which is fixedly connected to a flow guiding fan blade, and two sets of cleaning brushes are fixedly connected to the outer side of the rotating shaft, with the bristle ends of the two sets of cleaning brushes abutting against one side of the filter assembly.
[0014] Preferably, side plates are fixedly connected to the upper ends of both sides of the dust collection box, sliders are provided on both sides of the square tube, and a sliding groove for the slider to be inserted is opened on the opposite side of the two sets of side plates, and a wing bolt is inserted on the side of the two sets of side plates opposite to the sliding groove.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This utility model mainly utilizes the cooperation between the upper guide plate, lower guide plate, guide channel, and spray mechanism. The flow-guiding structure inside the purification box forms a guide channel through the alternating upper and lower guide plates, allowing the exhaust gas to flow more orderly, increasing the contact area and time with the spray liquid. Furthermore, the vertical plate of the spray mechanism is set between the guide channels, and the multiple sets of spray holes on both sides of the vertical plate can spray comprehensively and evenly, improving the exhaust gas purification effect, increasing the automation level of exhaust gas purification, and thus improving the efficiency of exhaust gas treatment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the dust removal mechanism of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the purification box of this utility model.
[0020] In the diagram: 1. Purification chamber; 2. Inlet pipe; 21. Square tube; 22. Slider; 3. Exhaust pipe; 4. Filter structure; 41. Limiting ring; 42. Support frame; 43. Slot; 44. Mounting plate; 45. Block; 46. Bearing seat; 47. Filter assembly; 5. Flow guiding mechanism; 51. Rotating shaft; 52. Flow guiding fan blade; 53. Cleaning brush; 6. Dust collection box; 61. Side plate; 62. Wing bolt; 63. Slide groove; 7. Control panel; 8. Solution warning line; 9. Upper flow guide plate; 10. Lower flow guide plate; 11. Flow guiding channel; 12. Sterilization UV lamp; 13. Spraying mechanism; 131. Connecting plate; 132. Vertical plate; 133. Spray hole; 134. Conduit; 135. Water pump; 136. Pad. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-3This utility model provides a technical solution: an automatic catalytic purification device for industrial combustion exhaust gas, including a purification box 1. An air inlet pipe 2 and an exhaust pipe 3 are respectively provided on the upper ends of both sides of the purification box 1. A flow guiding structure and a spraying mechanism 13 are provided in the inner cavity of the purification box 1. A filter structure 4 is provided inside the air inlet pipe 2. A flow guiding mechanism 5 is installed at the air inlet end of the filter structure 4. A square tube 21 is provided on the outer side of the air inlet pipe 2, and a dust collection box 6 is detachably connected to the lower end of the square tube 21.
[0023] The flow diversion structure includes multiple sets of upper guide plates 9 and multiple sets of lower guide plates 10. The multiple sets of upper guide plates 9 and multiple sets of lower guide plates 10 are arranged alternately, and a flow diversion channel 11 is provided between the multiple sets of upper guide plates 9 and multiple sets of lower guide plates 10.
[0024] The spraying mechanism 13 includes a connecting plate 131. A conduit 134 is provided on one side of the connecting plate 131. A water pump 135 is provided at one end of the conduit 134. Multiple sets of vertical plates 132 are provided on the upper surface of the connecting plate 131. Each set of vertical plates 132 is located between the upper guide plate 9 and the lower guide plate 10. Multiple sets of spray holes 133 are provided on both sides of each set of vertical plates 132.
[0025] Multiple sets of sterilizing ultraviolet lamps 12 are installed at the top of the inner cavity of the purification chamber 1, and multiple sets of upright plates 132 are arranged at equal intervals. Both the connecting plate 131 and the upright plates 132 are hollow. Multiple sets of pads 136 are installed on the lower surface of the connecting plate 131. The multiple sets of sterilizing ultraviolet lamps 12 at the top of the inner cavity of the purification chamber 1 can sterilize the exhaust gas during the purification process, further improve the purification quality, and reduce the emission of harmful microorganisms.
[0026] A solution warning line 8 and a control panel 7 are provided on the side of the purification box 1 adjacent to the air inlet pipe 2. The solution warning line 8 is a combination of a minimum liquid level tank and a maximum liquid level tank, and the horizontal height of the maximum liquid level tank is higher than the bottom water level of the lower guide plate 10. The liquid level of the purification liquid can be monitored through the minimum liquid level tank and the maximum liquid level tank to ensure the normal operation of the purification process.
[0027] The filter structure 4 includes a limiting ring 41 installed on the inner wall of the air inlet pipe 2. A support frame 42 is fixedly connected inside the limiting ring 41. One end of the support frame 42 is snapped with a mounting plate 44. A filter assembly 47 is provided inside the mounting plate 44. The filter assembly 47 includes a filter screen and an activated carbon filter layer, which can effectively filter dust and odors in the exhaust gas.
[0028] Multiple sets of locking blocks 45 are fixedly connected to the other side of the mounting plate 44. A slot 43 for multiple sets of locking blocks 45 to be inserted is provided on one side of the limiting ring 41. A bearing seat 46 is fixedly connected to the middle of one side of the mounting plate 44. When the filter assembly 47 needs to be replaced, the mounting plate 44 can be easily removed from the limiting ring 41 through the connection relationship between the locking blocks 45 and the slot 43.
[0029] The flow guiding mechanism 5 includes a rotating shaft 51 rotatably disposed in the bearing housing 46. One end of the rotating shaft 51 is fixedly connected to a flow guiding fan blade 52. Two sets of cleaning brushes 53 are fixedly connected to the outside of the rotating shaft 51. The bristle ends of the two sets of cleaning brushes 53 abut against one side of the filter assembly 47. The cleaning brushes 53 can clean the filter assembly 47 when rotating to prevent clogging.
[0030] Side plates 61 are fixedly connected to the upper ends of both sides of the dust collection box 6. Slider 22 is provided on both sides of the square tube 21. Slide grooves 63 for the slider 22 to be inserted are opened on the opposite side of the two sets of side plates 61. Wing bolts 62 are inserted on the opposite side of the two sets of side plates 61 and the slide grooves 63. When it is necessary to clean the dust collection box 6, it can be removed by disassembling the wing bolts 62.
[0031] During use, industrial combustion exhaust gas enters the intake pipe 2 under the action of the guide mechanism 5. The exhaust gas drives the guide fan blades 52 on the rotating shaft 51 to rotate, which drives the cleaning brush 53 to clean the filter component 47 in the filter structure 4 to prevent clogging. The filter structure 4 intercepts large dust particles in the exhaust gas through the filter component 47 installed in the limiting ring 41 on the inner wall of the intake pipe 2. The intercepted dust falls into the detachable dust collection box 6 through the square tube 21.
[0032] After preliminary filtration, the exhaust gas enters the purification chamber 1. The flow channel 11 inside the purification chamber 1 is formed by alternating upper guide plates 9 and lower guide plates 10, which guide the exhaust gas to flow in a tortuous path. At the same time, the spraying mechanism 13 starts to work. The water pump 135 delivers the purification liquid through the conduit 134 to the hollow connecting plate 131 and the vertical plate 132. Then, multiple sets of spray holes 133 on both sides of the vertical plate 132 spray the exhaust gas, so that the exhaust gas and the purification liquid can fully contact each other and achieve purification of the exhaust gas. The sterilization ultraviolet lamp 12 at the top of the inner cavity of the purification chamber 1 sterilizes the exhaust gas. The purified exhaust gas is discharged from the exhaust pipe 3.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for the automatic catalytic purification of industrial combustion exhaust gases, comprising a purification chamber (1), characterized in that: The both sides of the purification box (1) are respectively provided with an air inlet pipe (2) and an air outlet pipe (3), the inner cavity of the purification box (1) is provided with a drainage structure and a spraying mechanism (13), the inside of the air inlet pipe (2) is provided with a filtering structure (4), the air inlet end of the filtering structure (4) is installed with a flow guide mechanism (5), the outside of the air inlet pipe (2) is provided with a square tube (21), and the lower end of the square tube (21) is detachably connected with a dust collecting box (6). The drainage structure comprises a plurality of upper flow guide plates (9) and a plurality of lower flow guide plates (10), the plurality of upper flow guide plates (9) and the plurality of lower flow guide plates (10) are alternately arranged, and a flow guide channel (11) is arranged between the plurality of upper flow guide plates (9) and the plurality of lower flow guide plates (10). The spraying mechanism (13) comprises a connecting plate (131), one side of the connecting plate (131) is provided with a conduit (134), one end of the conduit (134) is provided with a water pump (135), and the upper surface of the connecting plate (131) is provided with a plurality of vertical plates (132), each group of the vertical plates (132) is arranged between the upper flow guide plate (9) and the lower flow guide plate (10), and each group of the vertical plates (132) is provided with a plurality of spray holes (133) on the two sides.
2. The apparatus according to claim 1, wherein: The inner cavity of the purification box (1) is provided with a plurality of sterilization ultraviolet light lamps (12) at the top, the plurality of vertical plates (132) are arranged at equal intervals, the connecting plate (131) and the vertical plate (132) are both hollow, and the lower surface of the connecting plate (131) is provided with a plurality of cushion blocks (136).
3. The apparatus according to claim 2, wherein: One side of the purification box (1) adjacent to the air inlet pipe (2) is provided with a solution warning line (8) and a control panel (7), the solution warning line (8) is composed of a lowest liquid level groove and a highest liquid level groove, and the horizontal height of the highest liquid level groove is higher than the water level height of the bottom of the lower flow guide plate (10).
4. The apparatus according to claim 3, wherein: The filtering structure (4) comprises a limiting ring (41) installed on the inner wall of the air inlet pipe (2), the limiting ring (41) is fixedly connected with a support frame (42) inside, one end of the support frame (42) is clamped with a mounting disc (44), and the mounting disc (44) is provided with a filtering assembly (47) inside.
5. The apparatus according to claim 4, wherein: The other side of the mounting disc (44) is fixedly connected with a plurality of clamping blocks (45), one side of the limiting ring (41) is provided with a clamping groove (43) for inserting the plurality of clamping blocks (45), and one side of the mounting disc (44) is fixedly connected with a bearing seat (46) in the middle.
6. The apparatus according to claim 5, wherein: The flow guide mechanism (5) comprises a rotating shaft (51) rotatably arranged in the bearing seat (46), one end of the rotating shaft (51) is fixedly connected with a flow guide fan blade (52), and the outside of the rotating shaft (51) is fixedly connected with two groups of cleaning plate brushes (53), and the bristle ends of the two groups of cleaning plate brushes (53) abut against one side of the filtering assembly (47).
7. The apparatus according to claim 6, wherein: Both sides of the dust collecting box (6) are fixedly connected with side plates (61), both sides of the square tube (21) are provided with sliding blocks (22), and the opposite sides of the two groups of side plates (61) are provided with sliding grooves (63) for inserting the sliding blocks (22), and the opposite sides of the two groups of side plates (61) and the sliding grooves (63) are inserted with butterfly bolts (62).
Citation Information
Patent Citations
Industrial waste gas purification device
CN220194416U