Device for removing oil stains on inner wall of diesel engine cylinder body

Abstract

The utility model relates to the technical field of cylinder body oil stain removal, and discloses a diesel engine cylinder body inner wall oil stain removal device which comprises a working table, a hydraulic telescopic rod is fixedly connected to the top of the working table, a stand column is fixedly connected to the top of the working table, and a transverse frame is movably connected to the upper portion of the stand column. A cleaning assembly for cleaning oil dirt on the inner wall of the diesel engine cylinder body is arranged at one end of the transverse frame, Y-shaped frames are fixedly connected to the two sides of the transverse frame, and wedge-shaped plates are fixedly connected to the bottoms of the Y-shaped frames. According to the device, secondary pollution to the cylinder body caused by the cleaning assembly can be prevented through the tray rack, the oil stain removal effect of the device on the inner wall of the cylinder body is improved, the inner wall of the cylinder body can be cleaned more sufficiently through the spray head, and the oil stain removal effect of the device is further improved; and waste liquid received by the tray frame can be prevented from leaking to the cylinder body at the bottom through the rubber strip, so that the sealing performance of the tray frame is improved.

Description

Technical Field

[0001] This utility model relates to the field of cylinder oil stain removal technology, and more specifically to a device for removing oil stains from the inner wall of a diesel engine cylinder. Background Technology

[0002] During the production process, diesel engine cylinder blocks need to be assembled and tested to verify their various technical specifications. After the test, oil stains will remain on the inner wall of the cylinder block, which needs to be cleaned to remove the oil stains.

[0003] A search revealed a Chinese patent with publication number CN216397249U, which discloses a single-cylinder diesel engine internal cavity cleaning device. This device reduces the labor intensity of workers and improves cleaning efficiency. However, after cleaning, when the cleaning head is lifted, the residual oil on the cleaning head will fall into the cleaned cylinder wall, causing secondary pollution and affecting the removal effect of oil on the cylinder wall. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a device for removing oil stains from the inner wall of a diesel engine cylinder, so as to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a device for removing oil stains from the inner wall of a diesel engine cylinder, comprising a worktable, a hydraulic telescopic rod fixedly connected to the top of the worktable, a column fixedly connected to the top of the worktable, a crossbar movably connected to the upper part of the column, a cleaning component for cleaning oil stains from the inner wall of the diesel engine cylinder provided at one end of the crossbar, Y-shaped frames fixedly connected to both sides of the crossbar, wedge plates fixedly connected to the bottom of the Y-shaped frames, two fixed columns fixedly connected to the top of the worktable, racks movably connected inside the fixed columns, and a groove opened inside the racks. The worktable has a groove, a spring fixedly connected to one side of the fixed column, and one end of the spring fixed to the rack. Two rotating columns are rotatably connected to the top of the worktable. A torsion spring is sleeved on the outer circumference of the rotating column, and one end of the torsion spring is fixed to the worktable. Gears are fixedly connected to the outer circumference of both rotating columns, and the gears mesh with the rack. A tray frame is fixedly connected to the top of both rotating columns. A spray assembly for secondary cleaning of the inner wall of the cylinder is provided at the bottom of the tray frame. A guide assembly for quickly flowing the cleaning waste liquid away from the inside of the cylinder is provided at the top of the worktable.

[0006] In a further embodiment of this invention, the spray assembly includes a diversion pipe, which is fixedly connected to the bottom of the tray frame, and two nozzles are provided at the bottom of the diversion pipe.

[0007] In a further embodiment of this invention, the cleaning assembly includes multiple roller brushes and multiple motors. The multiple roller brushes are rotatably connected to the bottom of the crossbeam, and the multiple motors are fixedly connected to the top of the crossbeam, with the output shafts of the motors fixed to the roller brushes.

[0008] In a further embodiment of this utility model, the flow guiding component includes a placement groove and a collection box. The placement groove is located on the top of the workbench, and the bottom of the placement groove has multiple drainage grooves that extend through the workbench. The collection box is located at the bottom of the workbench.

[0009] In a further embodiment of this invention, a rubber strip is fixedly connected to one side of the pallet frame to seal the gap between the two pallet frames.

[0010] In a further embodiment of this invention, the outer circumference of each of the multiple roller brushes is the same as the cylinder diameter, and the central axis of the roller brush is aligned with the central axis of the cylinder.

[0011] In a further embodiment of this invention, both tray frames are provided with a certain tilt angle, and two water guide pipes are provided on one side of each of the two tray frames.

[0012] In a further embodiment of this invention, the bottom of the wedge plate is provided with an inclined surface, and the thickness of the wedge plate is consistent with the width of the strip groove.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model, through the setting of the tray frame, after the inner wall of the cylinder is cleaned, separates the cleaning component from the cylinder, and then the tray frame rotates towards the middle. When the two tray frames come into contact and form a whole, the tray frame forms a barrier between the roller brush and the cylinder. The tray frame can catch the residual oil dripping from the roller brush, thereby preventing the cleaning component from causing secondary pollution to the cylinder and improving the oil removal effect of the device on the inner wall of the cylinder.

[0015] 2. This utility model, through the setting of the nozzle, places the nozzle above the inner wall of the cylinder, and then the nozzle sprays the cleaning liquid onto the inner wall of the cylinder for initial cleaning. After the cleaning components have completed the further cleaning of the inner wall, the nozzle sprays the inner wall of the cylinder again, thereby achieving a secondary cleaning of the inner wall of the cylinder, thus cleaning the inner wall of the cylinder more thoroughly and further improving the oil stain removal effect of the device.

[0016] 3. By incorporating a rubber strip, this utility model ensures that there are no gaps between the two tray frames when they are closed, thereby preventing the waste liquid collected by the tray frames from leaking into the bottom cylinder and thus improving the sealing performance of the tray frames. Attached Figure Description

[0017] Figure 1 This is a frontal three-dimensional structural diagram of the present invention.

[0018] Figure 2 This is an enlarged structural diagram of part A of this utility model.

[0019] Figure 3 This is a rear-view three-dimensional structural diagram of the present invention.

[0020] Figure 4 This is an enlarged structural diagram of part B of this utility model.

[0021] The attached diagram is labeled as follows: 1. Column; 2. Hydraulic telescopic rod; 3. Horizontal frame; 4. Roller brush; 5. Tray frame; 6. Placement trough; 7. Drainage trough; 8. Collection box; 9. Workbench; 10. Torsion spring; 11. Rotating column; 12. Rubber strip; 13. Diverter pipe; 14. Nozzle; 15. Y-shaped frame; 16. Wedge plate; 17. Rack; 18. Spring; 19. Fixed column; 20. Gear; 21. Strip groove. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Reference Figures 1-4This utility model provides a device for removing oil stains from the inner wall of a diesel engine cylinder, including a workbench 9. A hydraulic telescopic rod 2 is bolted to the top of the workbench 9. A column 1 is welded to the top of the workbench 9. A horizontal frame 3 that can slide up and down is sleeved on the upper part of the column 1. A cleaning component for cleaning oil stains from the inner wall of the diesel engine cylinder is provided at one end of the horizontal frame 3. Y-shaped frames 15 are welded to both sides of the horizontal frame 3. A wedge plate 16 is welded to the bottom of the Y-shaped frame 15. Two fixed columns 19 are welded to the top of the workbench 9. A rack 17 is slidably connected inside the fixed column 19. A strip groove 21 is opened inside the rack 17. A spring 18 is provided on one side of the fixed column 19, and one end of the spring 18 is fixed to the rack 17. Two rotating columns 11 are rotatably connected to the top of the workbench 9. A torsion spring 10 is fitted around the outer circumference of the cylinder, and one end of the torsion spring 10 is fixed to the workbench 9. Gears 20 are keyed to the outer circumference of the two rotating columns 11, and the gears 20 mesh with the rack 17. The top of the two rotating columns 11 is fixed with a tray frame 5 by bolts. The bottom of the tray frame 5 is equipped with a spray assembly for secondary cleaning of the inner wall of the cylinder. The top of the workbench 9 is equipped with a guide assembly for quickly draining the waste liquid after cleaning from the inside of the cylinder. After cleaning the inner wall of the cylinder, the cleaning assembly is separated from the cylinder, and then the tray frame 5 rotates to the middle. When the two tray frames 5 come into contact and form a whole, the tray frame 5 forms a barrier between the roller brush 4 and the cylinder. The tray frame 5 can catch the residual oil dripping from the roller brush 4, thereby preventing the cleaning assembly from causing secondary pollution to the cylinder.

[0024] This utility model, it should be noted, includes a spray assembly comprising a diversion pipe 13, which is located at the bottom of the tray frame 5. Two nozzles 14 are positioned at the bottom of the diversion pipe 13. One end of the diversion pipe 13 has a connector for easy connection to an external liquid supply mechanism, providing cleaning fluid to the inner wall of the cleaning cylinder. The nozzles 14 are placed above the inner wall of the cylinder, and then spray the cleaning fluid onto the inner wall for initial cleaning. After the cleaning assembly has completed further cleaning of the inner wall, the nozzles 14 spray the inner wall of the cylinder again, thus achieving a secondary cleaning of the inner wall of the cylinder, resulting in a more thorough cleaning. The cleaning assembly includes multiple roller brushes 4 and multiple motors. Multiple roller brushes 4 are rotatably connected to the bottom of the crossbeam 3, and multiple motors are bolted to the top of the crossbeam 3, with the motor output shafts fixed to the roller brushes 4. The cleaning assembly can clean stubborn oil stains remaining on the inner wall of the cylinder. The guide assembly includes a placement trough 6 and a collection box 8. The placement trough 6 is located on the top of the workbench 9, and multiple drain troughs 7 are provided at the bottom of the placement trough 6, extending through the workbench 9. The collection box 8 is located at the bottom of the workbench 9, facilitating the collection of waste liquid flowing from the drain troughs 7 for unified treatment. A rubber strip 12 is glued to one side of the tray frame 5 to seal the gap between two tray frames 5, ensuring that the two tray frames 5 are closed. There are no gaps between them to prevent the waste liquid collected by the tray frame 5 from leaking onto the bottom cylinder, thus increasing the sealing of the tray frame 5. The outer circumference of multiple roller brushes 4 is the same as the cylinder diameter, and the central axis of the roller brushes 4 is aligned with the central axis of the cylinder. This allows the roller brushes 4 to accurately insert into the inner wall of the cylinder during the descent of the horizontal frame 3 driven by the hydraulic telescopic rod 2, and the roller brushes 4 can fit tightly against the inner wall of the cylinder. When the roller brushes 4 rotate, they can thoroughly clean the oil stains on the inner wall of the cylinder. Both tray frames 5 are set with a certain tilt angle, and two water guide pipes are set on one side of each tray frame 5. The water guide pipes are connected to the external sewage discharge hose, and then the other end of the sewage discharge hose... One end is placed in the collection box 8, so that the waste liquid with oil residue dripping from the roller brush 4 and collected on the tray frame 5 can be guided into the collection box 8, preventing the waste liquid from accumulating and overflowing on the tray frame 5. The bottom of the wedge plate 16 is provided with an inclined surface. The thickness of the wedge plate 16 is the same as the width of the strip groove 21. The inclined surface of the wedge plate 16 fits against one side inner wall of the strip groove 21, so that when the wedge plate 16 moves downward, it can squeeze the rack 17 to move towards the center in the fixed column 19. At the same time, the thickness of the wedge plate 16 is the same as the width of the strip groove 21, so that when the wedge plate 16 moves up and down in the strip groove 21, it prevents the wedge plate 16 from swaying horizontally, so that the wedge plate 16 can maintain a stable horizontal state.

[0025] The working principle of this utility model is as follows: A diesel engine cylinder block with oil stains is placed in the placement groove 6, aligning the cylinder bore with the roller brush 4. First, the external liquid supply mechanism is activated, pumping the cleaning fluid into the distribution pipe 13 via a connector. Then, the cleaning fluid is sprayed onto the cylinder block through the nozzle 14, thus performing initial cleaning of the cylinder's inner wall. Next, the hydraulic telescopic rod 2 is activated, causing the horizontal frame 3 to move downwards. The horizontal frame 3 then moves the Y-shaped frame 15, causing the wedge plate 16 to move downwards. The inclined surface at the bottom of the wedge plate 16 presses the rack 17 towards the center. The rack 17 drives the gear 20 to rotate, causing the rotating column 11 to rotate the tray frame 5 to both sides. When the inclined surface of the wedge plate 16 completely passes through the rack 17 downwards, the tray frame 5 rotates 90 degrees, thus fully opening the tray frame 5 and no longer obstructing the roller brush 4 above it. The horizontal frame 3 continues to move downwards. The crossbeam 3 drives the roller brush 4 in the cleaning assembly to insert into the inner wall of the cylinder. At this time, the motor is started, and the rotation of the motor drives the roller brush 4 to rotate, thereby the roller brush 4 further cleans the inner wall of the cylinder, removing the oil stains adhering to the inner wall. After cleaning is completed, the hydraulic telescopic rod 2 is restarted and moved upward. The hydraulic telescopic rod 2 pushes the crossbeam 3 upward to separate the cleaning assembly from the cylinder. The crossbeam 3 continues to move upward, causing the wedge plate 16 to move upward. When the inclined surface of the wedge plate 16 enters the strip groove 21, the spring 18 rebounds and pushes the rack 17 to move to both sides, thereby causing the tray frame 5 to rotate towards the middle. When the two tray frames 5 contact, the tray frames 5 form a barrier between the roller brush 4 and the cylinder, preventing the cleaning assembly from causing secondary pollution to the cylinder. Then the spray assembly cleans the inner wall of the cylinder again, thereby removing the oil stains on the inner wall of the cylinder more thoroughly.

[0026] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.

[0027] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. A device for removing oil stains from the inner wall of a diesel engine cylinder, comprising a worktable (9), characterized in that: The top of the workbench (9) is fixedly connected with a hydraulic telescopic rod (2), the top of the workbench (9) is fixedly connected with a stand column (1), the upper portion of the stand column (1) is movably connected with a cross frame (3), one end of the cross frame (3) is provided with a cleaning assembly for cleaning the oil stains on the inner wall of the diesel engine cylinder body, the two sides of the cross frame (3) are fixedly connected with Y-shaped frames (15), the bottom of the Y-shaped frame (15) is fixedly connected with a wedge-shaped plate (16), the top of the workbench (9) is fixedly connected with two fixed columns (19), the inside of the fixed column (19) is movably connected with a rack (17), the inside of the rack (17) is provided with a strip-shaped groove (21), one side of the fixed column (19) is fixedly connected with a spring (18), one end of the spring (18) is fixedly connected with the rack (17), the top of the workbench (9) is rotatably connected with two rotating columns (11), the circumferential outer wall of the rotating column (11) is sleeved with a torsional spring (10), one end of the torsional spring (10) is fixedly connected with the workbench (9), the circumferential outer wall of the two rotating columns (11) is fixedly connected with a gear (20), the gear (20) is engaged with the rack (17), the top of the two rotating columns (11) is fixedly connected with a tray frame (5), the bottom of the tray frame (5) is provided with a spraying assembly for secondary cleaning of the inner wall of the cylinder body, and the top of the workbench (9) is provided with a flow guide assembly for quickly flowing away the waste liquid from the inside of the cylinder body after cleaning.

2. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 1, characterized in that: The spraying assembly comprises a shunt pipe (13), the shunt pipe (13) is fixedly connected to the bottom of the tray frame (5), and the bottom of the shunt pipe (13) is provided with two spray heads (14).

3. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 1, characterized in that: The cleaning assembly comprises a plurality of roller brushes (4) and a plurality of motors, the roller brushes (4) are rotatably connected to the bottom of the cross frame (3), and the motors are fixedly connected to the top of the cross frame (3), and the output shaft of the motor is fixedly connected with the roller brush (4).

4. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 1, characterized in that: The flow guide assembly comprises a placing groove (6) and a collection box (8), the placing groove (6) is arranged on the top of the workbench (9), the bottom of the placing groove (6) is provided with a plurality of draining grooves (7), and the draining grooves (7) penetrate through the workbench (9), and the collection box (8) is arranged on the bottom of the workbench (9).

5. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 1, characterized in that: One side of the tray frame (5) is fixedly connected with a rubber strip (12) for closing the gap between the two tray frames (5).

6. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 3, characterized in that: The circumferential outer diameter of the roller brushes (4) is the same as the size of the cylinder diameter, and the central axis of the roller brush (4) is aligned with the central axis of the cylinder.

7. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 5, characterized in that: Both the tray frames (5) are provided with a certain inclination angle, and both sides of the tray frames (5) are provided with two water guide pipes.

8. A device for removing deposits from the inner wall of a diesel engine cylinder according to claim 1, characterized in that: The bottom of the wedge-shaped plate (16) is provided with an inclined surface, and the thickness of the wedge-shaped plate (16) is consistent with the width of the strip-shaped groove (21).

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