Automatic production equipment for forge pieces

By combining a die forging machine with an automatic conveying mechanism, automated production of forgings has been achieved, solving the problems of low efficiency, unstable quality, and significant safety hazards in traditional manual operations, thereby improving production efficiency and product quality.

CN223989018UActive Publication Date: 2026-03-13JIAXINGJINGYONGJINGDUAN MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-22
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

When producing complex-shaped forgings using traditional manually operated die forging machines, there are problems such as low production efficiency, unstable quality, significant safety hazards, and high labor intensity.

Method used

Automated production equipment, including forging machines and automatic conveying mechanisms, is used to achieve precise positioning and automatic transfer of forgings through drive motors and transmission units, and multi-position forming is performed through connecting arms and clamping arms.

Benefits of technology

It has enabled automated production of forgings, improved production efficiency and quality stability, reduced safety hazards, increased product yield and dimensional accuracy, and features a compact structure and small footprint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic production equipment for forgings, which comprises a die forging machine and an automatic carrying mechanism, the automatic carrying mechanism comprises a first carrying assembly arranged on one side of the die forging machine, and two first connecting arms are arranged below the first carrying assembly; the first carrying assembly is used for driving the two first connecting arms to ascend and descend and move towards or away from each other. The second carrying assembly is arranged on the other side of the die forging machine, two second connecting arms are arranged at the upper end of the second carrying assembly, and the second carrying assembly is used for driving the two second connecting arms to ascend and descend and move towards or away from each other; the clamping arms are arranged between the first connecting arm and the second connecting arm, and a workpiece is clamped between the two clamping arms; the second carrying assembly can further drive the clamping arm to do reciprocating taking and conveying movement in the horizontal direction. The multi-station forming device can accurately position and automatically transfer and convey the blanks so as to realize multi-station forming, so that the automation of a production line is achieved, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of die forging machine technology, specifically to an automated production equipment for forgings. Background Technology

[0002] Forging is widely used, and forgings with complex shapes often require multiple passes in a die forging machine. Traditionally, production is done manually, which often leads to several problems. For example, each station requires human operation, and the more stations there are, the longer the transfer time becomes, slowing down overall production efficiency and failing to fully utilize the advantages of multi-station forming. Furthermore, prolonged human fatigue can affect the consistency of product dimensions and quality, resulting in unstable production line efficiency. Additionally, the labor intensity is high, especially for warm and hot forming, where the ambient temperature is high and there is a lot of dust, making the working conditions harsh. Personnel need to manually operate back and forth in the mold, which poses safety hazards. Utility Model Content

[0003] This invention aims to overcome the shortcomings of existing technologies by providing an automated production equipment for forging that can accurately position and automatically transfer and transport billets for multi-position forming.

[0004] The present invention solves the technical problem by adopting the following technical solution: an automated production equipment for forging, comprising a die forging machine and an automatic conveying mechanism, wherein the automatic conveying mechanism includes:

[0005] A first conveying assembly is provided on one side of the die forging machine. Two first connecting arms are provided below the first conveying assembly. The first conveying assembly is used to drive the two first connecting arms to make lifting, raising and lowering, and moving towards or away from each other.

[0006] A second conveying assembly is provided on the other side of the die forging machine. The upper end of the second conveying assembly is provided with two second connecting arms. The second conveying assembly is used to drive the two second connecting arms to make lifting, lowering, and moving towards or away from each other.

[0007] The clamping arm is located between the first connecting arm and the second connecting arm, and the workpiece is clamped between the two clamping arms.

[0008] The second transport component can also drive the gripping arm to perform a horizontal reciprocating pick-and-place motion.

[0009] In several embodiments, both the first transport component and the second transport component are composed of a drive module and a connection module;

[0010] The drive module includes a first drive motor, a first transmission unit that is driven by the first drive motor, a second drive motor, and a second transmission unit that is driven by the second drive motor.

[0011] The connection module includes a base, a movable arm, and a movable seat, wherein the movable arm is connected to a first connecting arm or a second connecting arm;

[0012] The two movable arms are arranged parallel to each other and movable on the base. The first transmission unit is connected to the base and drives the base to make lifting and lowering movements. The movable seats are slidably engaged with the movable arms. The second transmission unit is connected to the two movable seats and drives the movable seats to make opposite or opposite movements.

[0013] In several embodiments, the second conveying component further includes a pick-and-place module, which includes a third drive motor and a third transmission unit connected to the third drive motor. The third transmission unit is used to drive the connected second connecting arm to move horizontally.

[0014] In several embodiments, the first transmission unit, the second transmission unit, and the third transmission unit are gear and rack transmission mechanisms.

[0015] In several embodiments, the clamping arm includes a main arm body, and the two ends of the main arm body are provided with adapter ends, which are connected to a first connecting arm and a second connecting arm.

[0016] In several embodiments, a plurality of connecting seats are provided on one side of the main arm body, a clamping block is provided on the connecting seat, and an elastic body is provided between the clamping block and the connecting seat.

[0017] The beneficial effects of this utility model are as follows:

[0018] This invention can accurately position and automatically transfer and transport the blank to form multiple workstations, thereby achieving production line automation and improving production efficiency.

[0019] This invention can avoid quality instability and safety hazards caused by excessive fatigue of personnel, improve production efficiency and stabilize product quality, and improve product yield and dimensional accuracy.

[0020] This utility model has a compact structure, reduces the footprint, and enables rapid movement and precise positioning. Attached Figure Description

[0021] The accompanying drawings described herein are for illustrative purposes only and do not represent all possible implementations, nor should they be considered as limiting the scope of this invention.

[0022] Figure 1 This is a schematic diagram of the overall structure of the automated production equipment for forging in Example 1;

[0023] Figure 2 for Figure 1 Enlarged schematic diagram of the automated conveying mechanism;

[0024] Figure 3 for Figure 2 A partially enlarged schematic diagram;

[0025] Figure 4 for Figure 3 A partially enlarged schematic diagram;

[0026] Figure 5 for Figure 4 A magnified view of the part from another perspective;

[0027] Figure 6 for Figure 3 Enlarged schematic diagram of the clamping arm.

[0028] Explanation of reference numerals in the attached figures:

[0029] 10 Forging machine, 20 First conveying assembly, 41 First connecting arm, 30 Second conveying assembly, 51 Second connecting arm, 60 Clamping arm, 21 First drive motor, 22 First transmission unit, 23 Second drive motor, 24 Second transmission unit, 25 Base, 26 Moving arm, 27 Moving seat, 28 Third drive motor, 29 Third transmission unit, 61 Main arm body, 62 Adapter end, 63 Connecting seat, 64 Clamping block, 65 Elastic body. Detailed Implementation

[0030] The embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of the present utility model, but not all embodiments.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in conjunction with the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0032] Example 1

[0033] like Figures 1-5As shown, the automated production equipment for forging in this embodiment includes a die forging machine 10 and an automatic conveying mechanism. The automatic conveying mechanism comprises a first conveying component 20 disposed on one side of the die forging machine 10, a second conveying component 30 disposed on the other side of the die forging machine 10, two first connecting arms 41 disposed below the first conveying component 20, two second connecting arms 51 disposed below the second conveying component 30, and a clamping arm 60 disposed between the first connecting arms 41 and the second connecting arms 51. The workpiece is clamped between the two clamping arms 60. The first conveying component 20 is used to drive the two first connecting arms 41 to move up and down, and to move towards or away from each other. The second conveying component 30 is used to drive the two second connecting arms 51 to move up and down, and to move towards or away from each other. The second conveying component 30 can also drive the clamping arm 60 to perform a horizontal reciprocating pick-and-place movement. The clamping arm 60 is inserted into the processing space of the die forging machine 10.

[0034] Specifically, both the first conveying assembly 20 and the second conveying assembly 30 are composed of a drive module and a connection module. The drive module includes a first drive motor 21, a first transmission unit 22 connected to the first drive motor 21, a second drive motor 23, and a second transmission unit 24 connected to the second drive motor 23. The connection module includes a base 25, a movable arm 26, and a movable seat 27. The movable arm 26 is connected to a first connecting arm 41 or a second connecting arm 51. The two movable arms 26 are parallel and movably arranged on the base 25. The first transmission unit 22 is connected to the base 25 and drives the base 25 to make lifting and lowering movements. The movable seat 27 is slidably engaged with the movable arm 26. The second transmission unit 24 is connected to the two movable seats 27 and drives the movable seats 27 to make opposite or opposite movements.

[0035] Here, the first transmission unit 22 and the second transmission unit 24 are gear and rack transmission mechanisms.

[0036] Here, the first conveying component 20 and the second conveying component 30 are provided with a housing structure, which serves as protection and support. A transverse slide rail is provided between the movable seat 27 and the housing, that is, the movable seat 27 can perform transverse translational movement. The second transmission unit 24 consists of a gear and two racks. The two racks are respectively connected to the two movable seats 27, thereby realizing the opposite or opposite movement of the two movable seats 27 through a single motor.

[0037] Correspondingly, the movable arm 26 and the base 25 are also slidably connected through a transverse slider rail structure, and the movable arm 26 and the movable base 27 are slidably connected through a longitudinal slider rail structure.

[0038] Here, the first transmission unit 22 consists of a gear and a vertically arranged rack. The rack is connected to the base 25 to realize the lifting and lowering movement of the base 25 and the moving arm 26.

[0039] The second conveying assembly 30 also includes two pick-and-place modules. Each pick-and-place module includes a third drive motor 28 and a third transmission unit 29 connected to the third drive motor 28. The third transmission unit 29 is used to drive the connected second connecting arm 51 to move horizontally. The third transmission unit 29 is also a gear and rack structure. The rack is horizontally connected and fixed to the second connecting arm 51. The first connecting arm 41 and the corresponding moving arm 26 are connected by a slide rail and slider, thereby realizing the simultaneous translational movement of the first connecting arm 41, the clamping arm 60 and the second connecting arm 51, and picking up and placing the workpiece in the forging machine 10 in the horizontal direction, that is, in the left and right direction.

[0040] Here, the first transport component 20 and the second transport component 30 are respectively located on the upper and lower sides of the clamping arm 60. Excluding the pick-and-place module, the first transport component 20 and the second transport component 30 are generally mirror images of the clamping arm 60.

[0041] Combination Figure 6 As shown, the clamping arm 60 includes a main arm body 61, with adapter ends 62 at both ends of the main arm body 61. The adapter ends 62 are connected to the first connecting arm 41 and the second connecting arm 51. A plurality of connecting seats 63 are provided on one side of the main arm body 61. Clamping blocks 64 are provided on the connecting seats 63, and the clamping blocks 64 contact the workpiece. An elastic body 65 is provided between the clamping blocks 64 and the connecting seats 63. The elastic body 65 is a spring with appropriate stiffness, allowing the clamping blocks 64 to move flexibly and slightly in the front-back direction of the forging machine 10.

[0042] All descriptions herein may be presented in any suitable order. Any and all instances used, or exemplary language provided herein (such as "for example"), are merely for the purpose of better illustrating the invention and are not intended to limit the scope of the invention, except as provided in the claims. The language used in the detailed description should not be construed as indicating any essential elements for practicing the invention beyond the claims.

[0043] This invention includes all improvements encompassed by the spirit and scope of the invention as defined in the claims. Furthermore, unless otherwise stated or there is a clear contradiction in the content, this invention includes any of the foregoing elements and all possible variations thereof.

Claims

1. An automatic production apparatus for a forged product, comprising a die forging machine and an automatic handling mechanism, characterized by, The automatic carrying mechanism comprises: A first carrying assembly arranged on one side of the die forging machine, two first connecting arms arranged below the first carrying assembly, and the first carrying assembly used to drive the two first connecting arms to make lifting and opposite or back-and-forth movements; A second carrying assembly arranged on the other side of the die forging machine, two second connecting arms arranged on the upper end of the second carrying assembly, and the second carrying assembly used to drive the two second connecting arms to make lifting and opposite or back-and-forth movements; A clamping arm arranged between the first connecting arm and the second connecting arm, and a workpiece clamped between the two clamping arms; wherein the second carrying assembly can also drive the clamping arm to make horizontal reciprocating movement.

2. The automatic production equipment for a forged piece according to claim 1, characterized by, The first carrying assembly and the second carrying assembly are both composed of a driving module and a connecting module; The driving module comprises a first driving motor, a first transmission unit in transmission connection with the first driving motor, a second driving motor, and a second transmission unit in transmission connection with the second driving motor; The connecting module comprises a base, a moving arm, and a moving seat, and the moving arm is connected with the first connecting arm or the second connecting arm; wherein the two moving arms are arranged in parallel and movably on the base, the first transmission unit is connected with the base and drives the base to make lifting movement, the moving seat is in sliding fit with the moving arm, and the second transmission unit is connected with the two moving seats and drives the moving seats to make opposite or back-and-forth movement.

3. The automated production equipment for a forged piece according to claim 2, characterized by The second carrying assembly further comprises a taking-and-delivering module, the taking-and-delivering module comprises a third driving motor, and a third transmission unit in transmission connection with the third driving motor, and the third transmission unit is used to drive the connected second connecting arm to move horizontally.

4. The automatic production equipment for a forged piece according to claim 3, characterized by The first transmission unit, the second transmission unit, and the third transmission unit are gear-and-rack transmission mechanisms.

5. The automatic production equipment for a forged piece according to claim 1, characterized by The clamping arm comprises a main arm body, two adapter ends arranged at the two ends of the main arm body, and the adapter ends connected with the first connecting arm and the second connecting arm.

6. The automated production equipment for a forged piece according to claim 5, wherein A plurality of connecting seats are arranged on one side of the main arm body, clamping blocks are arranged on the connecting seats, and elastic bodies are arranged between the clamping blocks and the connecting seats.