Casting ladle for generator shell casting production

Abstract

The utility model relates to the technical field of generator casing casting production, in particular to a casting ladle for generator casing casting production, which comprises a stabilizing block, the bottom end of the stabilizing block is fixedly provided with a movable buffer mechanism, one end of the stabilizing block is provided with an adjusting groove, and the top end of the stabilizing block is fixedly connected with a first motor. A rotating screw rod is fixedly connected to the output end of the first motor, the other end of the rotating screw rod is rotationally connected with the bottom end of the interior of the adjusting groove, a second motor, the adjusting screw rod, an adjusting screw sleeve, a moving block, a moving rack, a rotating gear and a rotating shaft are used in cooperation, a rotating rod is driven to rotate, and then inclination of the casting ladle body is achieved; the pouring of the casting liquid is completed, workers do not need to excessively approach the casting ladle body, and the safety in the casting process is improved.

Description

Technical Field

[0001] This utility model relates to the field of generator housing casting production technology, specifically a casting ladle for generator housing casting production. Background Technology

[0002] The process of pouring molten metal from a ladle into the generator housing mold is the casting step in generator housing production. During casting, the ladle precisely and quantitatively pours the loaded molten metal into the generator housing mold, achieving precise quantitative casting, and is a key piece of equipment in the casting process. However, most casting sites lack lifting equipment, which inconveniences the use of the ladle. Therefore, there is an urgent need for a ladle that does not require lifting equipment for casting operations.

[0003] A search revealed that Chinese utility model patent CN209363605U discloses a spheroidizing casting ladle, comprising a spheroidizing ladle and a hanger. The spheroidizing ladle has coaxial rotating shafts protruding from both sides. The hanger includes a horizontal rod and side rods fixed below both ends of the horizontal rod. The spheroidizing ladle is located in the middle of the hanger, and the rotating shafts are rotatably connected to the two side rods. A fixing plate is hinged to the outer surface of the spheroidizing ladle via a horizontal shaft. A fixing groove is formed inward at the end of the fixing plate away from the spheroidizing ladle. When both the spheroidizing ladle and the hanger are in a vertical position, the fixing plate can flip relative to the spheroidizing ladle to engage the side rods into the fixing groove. However, this device requires the use of appropriate lifting equipment in actual use, which limits its application. Furthermore, tilting the casting ladle requires manual operation with a handwheel, resulting in low efficiency and potential danger, thus reducing the safety of generator housing casting production. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a casting ladle for the production of generator housing castings.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A casting ladle for producing generator housing castings includes a stabilizing block, the bottom end of which is fixedly fitted with a movable buffer mechanism;

[0009] An adjustment groove is provided at one end of the stabilizing block. A first motor is fixedly connected to the top of the stabilizing block. A rotating screw is fixedly connected to the output end of the first motor. The other end of the rotating screw is rotatably connected to the bottom end inside the adjustment groove. A rotating sleeve is screwed onto the outer wall of the rotating screw. A stabilizing plate is fixedly connected to one end of the rotating sleeve. Adjusting plates are fixedly connected to both ends of the stabilizing plate. A rotating rod is rotatably connected to one end of each of the two adjusting plates. A casting ladle body is fixedly connected between the two rotating rods.

[0010] One end of one of the rotating rods extends to one side of the corresponding adjusting plate and is fixedly connected to a rotating shaft. The corresponding adjusting plate is equipped with a transmission mechanism for driving the rotating shaft to rotate.

[0011] Preferably, the transmission mechanism includes a second motor, an adjusting block is fixedly connected to one end of the adjusting plate, an adjusting groove is formed at one end of the adjusting block, one end of the second motor is fixedly connected to one end inside the adjusting groove, an adjusting screw is fixedly connected to the output end of the second motor, the other end of the adjusting screw is rotatably connected to one end inside the adjusting groove, an adjusting sleeve is screwed onto the outer wall of the adjusting screw, a moving block is fixedly connected to the outer wall of the adjusting sleeve, a moving rack is fixedly connected to one end of the moving block, and a rotating gear is fixedly connected to the outer wall of the rotating shaft, the rotating gear meshing with the moving rack.

[0012] Preferably, the movable buffer mechanism includes a support box, and a plurality of damping buffer cylinders are fixedly connected between the bottom end of the support box and the bottom end of the stabilizing block. A buffer spring is also fixedly connected between the bottom end of the support box and the bottom end of the stabilizing block.

[0013] Preferably, one end of the stabilizing block has two limiting grooves, and each of the two limiting grooves is slidably connected to a limiting slider, one end of which is fixedly connected to one end of the stabilizing plate.

[0014] Preferably, each of the four corners of the bottom of the support box is fixedly connected with a movable caster.

[0015] Preferably, the other end of the stabilizing block is fixedly connected to a push handle and two arc-shaped protective plates.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a casting ladle for the production of generator housing castings, which has the following beneficial effects:

[0018] The casting height of the casting ladle body is adjusted by the coordinated use of a first motor, a rotating screw, a rotating sleeve, and a stabilizing plate. When pouring the casting liquid inside the casting ladle body, the rotating rod is driven to rotate by the coordinated use of a second motor, an adjusting screw, an adjusting sleeve, a moving block, a moving rack, a rotating gear, and a rotating shaft, thereby tilting the casting ladle body and completing the pouring of the casting liquid. This eliminates the need for workers to get too close to the casting ladle body, improving safety during the casting process. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the structure behind the hidden support box in this utility model;

[0021] Figure 3 This is a cross-sectional structural diagram of the transmission mechanism in this utility model;

[0022] Figure 4 for Figure 3 A magnified schematic diagram of the structure at point A in the middle.

[0023] In the diagram: 1. Stabilizing block; 2. First motor; 3. Rotating screw; 4. Rotating sleeve; 5. Stabilizing plate; 6. Adjusting plate; 7. Casting ladle body; 8. Second motor; 9. Adjusting screw; 10. Adjusting sleeve; 11. Moving block; 12. Moving rack; 13. Rotating gear; 14. Support box; 15. Damping buffer cylinder; 16. Buffer spring; 17. Limiting slider; 18. Moving caster; 19. Arc-shaped protective plate; 20. Push handle. Detailed Implementation

[0024] Please see Figures 1-2 A casting ladle for producing generator housing castings includes a stabilizing block 1. A movable buffer mechanism is fixedly installed at the bottom of the stabilizing block 1. The movable buffer mechanism includes a support box 14. Multiple damping buffer cylinders 15 are fixedly connected between the bottom of the support box 14 and the bottom of the stabilizing block 1. A buffer spring 16 is fixedly connected between the bottom of the support box 14 and the bottom of the stabilizing block 1. During the movement, the up-and-down extension and retraction of the damping buffer cylinders 15 reduces the possibility of leakage of the casting liquid inside the casting ladle body 7. Furthermore, the characteristics of the damping buffer cylinders 15 prevent the support box 14 and the stabilizing block 1 from shaking randomly.

[0025] Please see Figures 3-4One end of the stabilizing block 1 has an adjustment groove. A first motor 2 is fixedly connected to the top of the stabilizing block 1. A rotating screw 3 is fixedly connected to the output end of the first motor 2. The other end of the rotating screw 3 is rotatably connected to the bottom end inside the adjustment groove. A rotating sleeve 4 is screwed onto the outer wall of the rotating screw 3. A stabilizing plate 5 is fixedly connected to one end of the rotating sleeve 4. Two adjusting plates 6 are fixedly connected to one end of the stabilizing plate 5. A rotating rod is rotatably connected to one end of each adjusting plate 6. A casting ladle body 7 is fixedly connected between the two rotating rods. One end of one of the rotating rods extends to one side of the adjusting plate 6 and is fixedly connected to a rotating shaft. A transmission mechanism is installed between the outer wall of the rotating shaft and one side of one of the adjusting plates 6.

[0026] The aforementioned transmission mechanism includes a second motor 8, an adjusting block fixedly connected to one end of an adjusting plate 6, an adjusting groove provided at one end of the adjusting block, one end of the second motor 8 fixedly connected to one end inside the adjusting groove, an adjusting screw 9 fixedly connected to the output end of the second motor 8, the other end of the adjusting screw 9 rotatably connected to one end inside the adjusting groove, an adjusting sleeve 10 screwed onto the outer wall of the adjusting screw 9, a moving block 11 fixedly connected to the outer wall of the adjusting sleeve 10, a moving rack 12 fixedly connected to one end of the moving block 11, and a rotating gear 13 fixedly connected to the outer wall of the rotating shaft, the rotating gear 13 meshing with the moving rack 12.

[0027] When the first motor 2 is powered on, the casting height of the casting ladle body 7 can be adjusted through the combined use of the first motor 2, rotating screw 3, rotating screw sleeve 4 and stabilizing plate 5. When pouring the casting liquid inside the casting ladle body 7, the second motor 8, adjusting screw 9, adjusting screw sleeve 10, moving block 11, moving rack 12, rotating gear 13 and rotating shaft can drive the rotating rod to rotate, thereby tilting the casting ladle body 7 and completing the pouring of the casting liquid. This eliminates the need for workers to get too close to the casting ladle body 7, improving safety during the casting process.

[0028] It should also be noted that one end of the stabilizing block 1 can be provided with two limiting grooves, and the inside of the two limiting grooves is slidably connected to a limiting slider 17. One end of the limiting slider 17 is fixedly connected to one end of the stabilizing plate 5 to improve the stability of the stabilizing plate 5 when it moves. The four corners of the bottom of the support box 14 are fixedly connected to movable casters 18. One end of the stabilizing block 1 is fixedly connected to two arc-shaped protective plates 19, and one end of the stabilizing block 1 is fixedly connected to a push handle 20, which facilitates the pushing of the whole device and protects the staff through the arc-shaped protective plates 19.

[0029] In summary, when this utility model is in use, firstly, when the first motor 2 is energized and started, the output end of the first motor 2 will drive the rotating screw 3 to rotate. The rotating screw 3, through threaded engagement, will drive the rotating sleeve 4 to move, and thus move the position of the stabilizing plate 5, thereby adjusting the casting height of the casting ladle body 7. Next, when pouring the casting liquid inside the casting ladle body 7, the second motor 8 is energized and started. The output end of the second motor 8 will drive the adjusting screw 9 to rotate. The adjusting screw 9, through threaded engagement, will drive the adjusting sleeve 10 to move. The adjusting sleeve 10 will drive the moving block 11 to move, and under the gear meshing of the moving rack 12 and the rotating gear 13, it will drive the rotating shaft to rotate, thereby driving the rotating rod to rotate, achieving the tilting of the casting ladle body 7, and completing the pouring of the casting liquid. Finally, during the movement, the up-and-down extension and retraction of the damping buffer cylinder 15 reduces the possibility of leakage of the casting liquid inside the casting pot body 7, and the characteristics of the damping buffer cylinder 15 prevent the support box 14 and the stabilizing block 1 from shaking randomly.

Claims

1. A ladle for the production of a generator housing casting, comprising a stabilizer block (1), characterized in that: The bottom end of the stabilizing block (1) is fixedly installed with a moving buffering mechanism; One end of the stabilizing block (1) is provided with an adjusting groove, the top end of the stabilizing block (1) is fixedly connected with a first motor (2), the output end of the first motor (2) is fixedly connected with a rotating screw rod (3), the other end of the rotating screw rod (3) is rotatably connected with the bottom end inside the adjusting groove, the outer wall of the rotating screw rod (3) is screwed with a rotating screw sleeve (4), one end of the rotating screw sleeve (4) is fixedly connected with a stabilizing plate (5), the both ends of the stabilizing plate (5) are fixedly connected with adjusting plates (6), one end of each of the two adjusting plates (6) is rotatably connected with a rotating rod, and the two rotating rods are fixedly connected with a cast ladle body (7); One end of one of the rotating rods extends to one side of the corresponding adjusting plate (6) and is fixedly connected with a rotating shaft, and a transmission mechanism for driving the rotating shaft to rotate is installed on the corresponding adjusting plate (6).

2. A pouring ladle for the production of a generator housing casting according to claim 1, characterized in that The transmission mechanism comprises a second motor (8), one end of the adjusting plate (6) is fixedly connected with an adjusting block, one end of the adjusting block is provided with an adjusting groove, one end of the second motor (8) is fixedly connected with one end inside the adjusting groove, the output end of the second motor (8) is fixedly connected with an adjusting screw rod (9), the other end of the adjusting screw rod (9) is rotatably connected with one end inside the adjusting groove, the outer wall of the adjusting screw rod (9) is screwed with an adjusting screw sleeve (10), the outer wall of the adjusting screw sleeve (10) is fixedly connected with a moving block (11), one end of the moving block (11) is fixedly connected with a moving rack (12), the outer wall of the rotating shaft is fixedly connected with a rotating gear (13), and the rotating gear (13) and the moving rack (12) are in meshing engagement.

3. A pouring ladle for the production of a generator housing casting according to claim 2, characterized in that: The moving buffering mechanism comprises a supporting box (14), a plurality of damping buffering cylinders (15) are fixedly connected between the bottom end inside the supporting box (14) and the bottom end of the stabilizing block (1), and a buffering spring (16) is also fixedly connected between the bottom end inside the supporting box (14) and the bottom end of the stabilizing block (1).

4. A pouring ladle for the production of a generator housing casting according to claim 3, characterized in that: Two limiting grooves are formed in one end of the stabilizing block (1), and a limiting sliding block (17) is slidably connected inside each of the two limiting grooves, and one end of the limiting sliding block (17) is fixedly connected with one end of the stabilizing plate (5).

5. A pouring ladle for the production of a generator housing casting according to claim 4, characterized in that: The bottom end of the supporting box (14) is fixedly connected with moving casters (18) at four corners.

6. A pouring ladle for the production of a generator housing casting according to claim 5, characterized in that: The other end of the stabilizing block (1) is fixedly connected with a pushing handle (20) and two circular arc protection plates (19).

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