Device for identifying size of raw material plate

By designing a device for identifying and fixing the size of the sheet material, and combining it with a camera module and communication with a host computer, the adaptability of laser cutting equipment to sheet materials of different sizes was solved, enabling efficient cutting in automated production.

CN223989520UActive Publication Date: 2026-03-13SHANDONG AORU LASER INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing laser cutting equipment requires manual adjustment of the material suction device when dealing with different sized plates, resulting in low production efficiency and an inability to adapt to the cutting needs of various plate sizes.

Method used

A device comprising a main body, a detection mechanism, and a support mechanism was designed. Through the combination of multiple mounting brackets, crossbars, fixed suction cups, and flip suction cups, combined with a camera module and communication with a host computer, the device can automatically identify and fix the size of the board material.

Benefits of technology

It enables automatic identification and fixing of boards of different sizes, improves production efficiency, reduces manual intervention, has strong adaptability, and enhances the applicability of automated cutting.

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Abstract

The utility model relates to the technical field of plate processing, in particular to a device for identifying the size of a raw material plate, which comprises a main body mechanism serving as a device main body, the main body mechanism comprises a portal frame and a mechanical arm, and a supporting mechanism is arranged at the bottom of the main body mechanism. The main body mechanism is provided with a detection mechanism which is used for simply and conveniently identifying the size of a plate, the detection mechanism comprises a plurality of mounting racks, the plurality of mounting racks are fixedly connected with two cross rods, the plurality of mounting racks are respectively provided with a fixed suction cup, and the two cross rods are provided with a support. By arranging the detection mechanism, the device can fix plates of different sizes, the mounting frames are connected and fixed through the two cross rods, and the plates of different specifications and sizes are attracted and fixed by matching a plurality of fixing suction cups with a plurality of overturning suction cups on the overturning assembly. The applicability of the device is greatly improved, and the plate fixing effect is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing technology, specifically to a device for identifying the size of raw material sheets. Background Technology

[0002] In the sheet metal laser cutting industry, with the widespread adoption of laser cutting equipment, the number of laser cutting machines in use is increasing, and the demand for automatic loading and unloading equipment is also rising accordingly. As the application technology of automatic laser loading and unloading equipment stabilizes and matures, the requirements for equipment intelligence are becoming increasingly stringent, gradually moving towards full automation. Customers may not always use sheets that perfectly fit the machine's dimensions for cutting; often, they will use sheets smaller than the machine's dimensions. In such cases, manual adjustment of the suction cup switch on the material handling device is often required to accommodate different sheet sizes and meet production needs. When there is a wide variety of sheet sizes, this can significantly improve production efficiency. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a device for identifying the size of raw material sheets. It has the advantage of being applicable to different sheet sizes to meet different production needs, and solves the problem that existing technologies have relatively fixed sheet sizes and cannot adapt to the processing and cutting of sheets of different sizes.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] A device for identifying the size of raw material sheets includes a main body mechanism serving as the main body of the device. The main body mechanism includes a gantry frame and a robotic arm. A support mechanism is provided at the bottom of the main body mechanism. A detection mechanism for easy identification of sheet size is provided on the main body mechanism. The detection mechanism includes multiple mounting frames, two crossbars are fixedly connected to the multiple mounting frames, and fixed suction cups are installed on each of the multiple mounting frames. Supports are installed on the two crossbars. A flipping component for easy rotation of the sheet is provided on one of the mounting frames, and an identification component for easy identification of the sheet is provided on the flipping component.

[0006] Preferably, the flipping assembly includes multiple fixed frames fixedly connected to a mounting frame, each of the multiple fixed frames being rotatably connected to a connecting frame, a telescopic rod being installed between each of the multiple fixed frames and the multiple connecting frames, a connecting block being fixedly connected to the bottom of each of the multiple connecting frames, and a connecting rod being fixedly connected to the bottom of each of the multiple connecting blocks.

[0007] Preferably, the identification component includes a plurality of fixing blocks fixedly connected to the connecting rod, a first support rod fixedly connected to one side of each of the plurality of fixing blocks, a support block fixedly connected to one end of each of the plurality of first support rods, a second support rod fixedly connected to each of the plurality of support blocks, and a camera module fixedly connected to each of the plurality of second support rods.

[0008] Preferably, the bottom of the robotic arm is fixedly connected to the bracket, and multiple flipping suction cups are installed on the connecting rod.

[0009] Preferably, the support mechanism includes multiple columns and two support beams, with connecting beams fixedly connected between the multiple columns, a movable crossbeam installed between the two support beams, and X-guide rails provided on the opposite sides of the two support beams.

[0010] Preferably, each of the fixed suction cups and the multiple flip suction cups is equipped with a switch that controls the air path, and the bracket moves synchronously with the movement of the robotic arm in the X-axis direction.

[0011] By employing the above technical solution, this utility model provides a device for identifying the size of raw material sheets, which has at least the following beneficial effects:

[0012] 1. This utility model enables the device to fix boards of different sizes by setting up a detection mechanism, and connects and fixes multiple mounting brackets by two crossbars. Multiple fixed suction cups work in conjunction with multiple flip suction cups on the flipping component to attract and fix boards of different specifications and sizes, which greatly improves the applicability of the device and ensures the fixing effect of the boards.

[0013] 2. This utility model enables the device to easily identify the size of the board by setting up an identification component. Multiple fixing blocks are fixed by connecting rods. The camera module moves synchronously with the movement of the robotic arm to identify the image information of the board. The camera module is connected to a separate host computer. The host computer determines the size of the board based on the image information identified by the camera module, so that the suction cup adsorption area is within the range of the raw material board, effectively improving the board feeding efficiency. Attached Figure Description

[0014] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of the testing mechanism of this utility model;

[0017] Figure 3 This utility model Figure 2 A magnified view of a portion of point A in the middle;

[0018] Figure 4 This utility model Figure 2 A magnified view of a portion of point B in the middle;

[0019] Figure 5 This is a schematic diagram of the support mechanism of this utility model.

[0020] Figure label:

[0021] 1. Main structure; 101. Gantry frame; 102. Robotic arm; 2. Detection mechanism; 201. Mounting frame; 202. Crossbar; 203. Fixed suction cup; 204. Bracket; 205. Flip assembly; 2051. Fixed frame; 2052. Connecting frame; 2053. Telescopic rod; 2054. Connecting block; 2055. Connecting rod; 206. Recognition component; 2061. Fixed block; 2062. First support rod; 2063. Second support rod; 2064. Camera module; 3. Support mechanism; 301. Column; 302. Support beam; 303. Moving crossbeam; 304. Connecting beam; 305. X-axis guide rail. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Customers may not use boards that perfectly fit the equipment width for cutting during equipment use. Often, they will use boards smaller than the equipment width for cutting. In such cases, manual adjustment of the suction cup switch on the material suction device is often required to accommodate different board sizes and meet production needs. When there are many different board sizes, this device can greatly improve production efficiency. The following describes some embodiments of this utility model with reference to the accompanying drawings, providing a device for identifying the size of raw material boards.

[0024] Example 1:

[0025] In order to effectively identify and fix the board material, combined with Figures 1-5 As shown, a device for identifying the size of raw material boards is proposed. A main body 1 is set as the main body of the device, and a support mechanism 3 is set at the bottom of the main body 1 to support the entire device. A detection mechanism 2 is set on the main body 1 to easily and fixedly identify the size of the board.

[0026] To fix boards of different sizes, a detection mechanism 2 is proposed. This mechanism comprises multiple mounting brackets 201, each with two crossbars 202 fixedly connected to it. Each mounting bracket 201 is equipped with a suction cup 203. Supports 204 are mounted on the two crossbars 202. A flipping component 205 is mounted on one mounting bracket 201 for easy rotation of the board. An identification component 206 is also mounted on the flipping component 205 for easy identification of the board. Multiple fixed brackets 2051 are fixedly connected to the frame 201. Connecting brackets 2052 are rotatably connected to each of the fixed brackets 2051. Telescopic rods 2053 are installed between the fixed brackets 2051 and the connecting brackets 2052. Connecting blocks 2054 are fixedly connected to the bottom of each connecting bracket 2052. Connecting rods 2055 are fixedly connected to the bottom of each connecting block 2054. Multiple rotating suction cups are installed on the connecting rods 2055. Switches that control the airflow are installed on the fixed suction cups 203 and the rotating suction cups. The airflow is controlled by the connecting rods 2051. Multiple fixing blocks 2061 are fixedly connected to the robotic arm 102. A first support rod 2062 is fixedly connected to one side of each fixing block 2061. A support block is fixedly connected to one end of each first support rod 2062. A second support rod 2063 is fixedly connected to each support block. A camera module 2064 is fixedly connected to each second support rod 2063. The camera module 2064 moves synchronously with the robotic arm 102 and is used to identify image information of the board material. The camera module 2064 communicates with a separate host computer, which identifies information based on the camera module 2064. Other image information determines the size of the board to control whether the adsorption area of ​​the fixed suction cup 203 is within the range of the raw material board on the raw material table, effectively improving the board feeding efficiency. The mounting frame 201 is installed at the bottom of the robotic arm 102 and moves synchronously with the movement of the robotic arm 102. The flip suction cup is used to flip the board in use, and the fixed suction cup 203 is used to pick up the board in use. The flip suction cup can be used for splitting and picking up boards smaller than 3mm, and the fixed suction cup 203 is used to pick up the board, thereby ensuring the fixing effect of boards of different sizes.

[0027] The camera module 2064 moves synchronously with the robotic arm 102 on the X-axis via the bracket 204. The bracket 204 ensures a certain distance between the camera module 2064 and the robotic arm 102, preventing the robotic arm 102 from affecting the field of view of the camera module 2064 and ensuring that the image recognition field of view of the camera module 2064 covers the motion trajectory on the robotic arm 102.

[0028] To connect and fix the various mechanisms, a main mechanism 1 is proposed, which consists of a gantry frame 101 and a robotic arm 102. The bottom of the robotic arm 102 is fixedly connected to a support 204. The support 204 moves synchronously with the movement of the robotic arm 102 in the X-axis direction. The robotic arm 102 is mounted on the gantry frame 101 and can move along the X-axis and Z-axis directions on the gantry frame 101.

[0029] To support the entire device, a support mechanism 3 is proposed, which consists of multiple columns 301 and two support beams 302. The columns 301 are fixedly connected by connecting beams 304, and a movable crossbeam 303 is installed between the two support beams 302. X-axis guide rails 305 are provided on the opposite side of the two support beams 302. The position of the detection mechanism 2 can be easily adjusted by moving the crossbeam 303. The multiple columns 301 support and fix the entire device, ensuring the stability of the device during operation.

[0030] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for identifying the size of raw material sheets, comprising a main body mechanism (1) serving as the main body of the device, the main body mechanism (1) including a gantry frame (101) and a robotic arm (102), and a support mechanism (3) provided at the bottom of the main body mechanism (1), characterized in that: The main body mechanism (1) is provided with a detection mechanism (2) for conveniently identifying the size of the plate. The detection mechanism (2) comprises a plurality of mounting frames (201), two cross bars (202) are fixedly connected to the mounting frames (201), a fixed suction cup (203) is installed on each mounting frame (201), a support (204) is installed on the two cross bars (202), a turnover assembly (205) for conveniently turning the plate is arranged on one mounting frame (201), and an identification assembly (206) for conveniently identifying the plate is arranged on the turnover assembly (205).

2. A device for identifying the size of a raw sheet material according to claim 1, characterized in that: The turnover assembly (205) comprises a plurality of fixed frames (2051) fixedly connected to one mounting frame (201), a connecting frame (2052) is rotatably connected to each fixed frame (2051), a telescopic rod (2053) is installed between each fixed frame (2051) and connecting frame (2052), a connecting block (2054) is fixedly connected to the bottom of each connecting frame (2052), and a connecting rod (2055) is fixedly connected to the bottom of each connecting block (2054).

3. A device for identifying the size of a raw sheet material according to claim 2, characterized in that: The identification assembly (206) comprises a plurality of fixed blocks (2061) fixedly connected to the connecting rod (2055), a first supporting rod (2062) is fixedly connected to one side of each fixed block (2061), a supporting block is fixedly connected to one end of each first supporting rod (2062), a second supporting rod (2063) is fixedly connected to the supporting block, and a camera module (2064) is fixedly connected to each second supporting rod (2063).

4. A device for identifying the size of a raw sheet material according to claim 3, characterized in that: The bottom of the mechanical arm (102) is fixedly connected to the support (204), and a plurality of turnover suction cups are installed on the connecting rod (2055).

5. The apparatus for identifying the size of a raw sheet material according to claim 1, wherein: The support mechanism (3) comprises a plurality of stand columns (301) and two support beams (302), a connecting beam (304) is fixedly connected between the stand columns (301), a moving cross beam (303) is installed between the two support beams (302), and an X-direction guide rail (305) is arranged on each side of the two support beams (302) facing each other.

6. A device for identifying the size of a raw sheet material according to claim 4, characterized in that: A switch capable of controlling the air path is installed on each of the plurality of fixed suction cups (203) and the plurality of turnover suction cups, and the support (204) moves synchronously with the movement of the mechanical arm (102) in the X-axis direction.