One-time forming processing device of palm product for model

Abstract

The utility model belongs to the technical field of palm processing for models, and discloses a one-step forming processing device for palm products for models, which comprises a base, a portal frame fixedly mounted at one end of the base, an X-axis driving mechanism arranged on the base, a support frame fixedly mounted at the moving end of the X-axis driving mechanism, and a Y-axis driving mechanism fixedly mounted on the support frame. A Y-axis driving mechanism is installed on the portal frame, a fixing mechanism used for fixing a blank and driving the blank to rotate is fixedly installed at the moving end of the Y-axis driving mechanism, a Z-axis driving mechanism is installed on the portal frame, a rotating assembly is installed at one end of the Z-axis driving mechanism, and a machining mechanism used for cutting and forming the blank and drilling a finger connecting hole is installed at the rotating end of the rotating assembly. According to the utility model, a series of processes such as blank fixing, cutting, drilling, polishing and the like are processed in the same equipment, so that the processing period is greatly shortened, and compared with the traditional processing mode, the production efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of mannequin hand processing technology, and in particular to a one-time molding processing device for mannequin hand products. Background Technology

[0002] In the field of modeling, the products used by models play a crucial role, and their quality and the refinement of their appearance directly affect the presentation effect.

[0003] Traditional methods of manufacturing hand-shaped mannequins have significant drawbacks. Currently, the manufacturing of such hand-shaped mannequins requires separate equipment. For example, the manufacturing of the hand itself is usually completed on one set of equipment, while the manufacturing of the finger connection holes needs to be transferred to another set of specialized equipment.

[0004] This method of processing products on separate equipment results in extremely low production efficiency. Each transfer between equipment requires a significant amount of time for loading, unloading, and positioning the products, thus extending the entire production cycle.

[0005] To address this, a one-time molding processing device for mannequin handprint products is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a one-time molding processing device for mannequin hand palm products, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0008] A one-time molding processing device for mannequin handprint products includes a base, a gantry frame fixedly installed at one end of the base, an X-axis drive mechanism provided on the base, a support frame fixedly installed at the moving end of the X-axis drive mechanism, a Y-axis drive mechanism fixedly installed on the support frame, and a fixing mechanism for fixing the blank and driving the blank to rotate fixedly installed at the moving end of the Y-axis drive mechanism.

[0009] The gantry is equipped with a Z-axis drive mechanism, and a rotating component is installed at one end of the Z-axis drive mechanism. The rotating end of the rotating component is equipped with a processing mechanism for cutting and shaping the blank and drilling finger connection holes.

[0010] According to the present invention, a one-time molding processing device for a mannequin handprint product is provided, wherein the X-axis driving mechanism is an X-axis linear module, a supporting beam is fixedly installed on the base, the X-axis linear module is fixedly installed on the supporting beam, the Y-axis driving mechanism is a Y-axis linear module, a support frame is fixedly installed on the slide of the X-axis linear module, the Y-axis linear module is fixedly installed on the support frame, and a fixing mechanism is fixed on the slide of the Y-axis linear module.

[0011] According to this utility model, a one-time molding processing device for a mannequin handprint product is provided. The Z-axis drive mechanism includes a Z-axis drive motor and a Z-axis lead screw. Two sets of Z-axis lead screws are respectively located at both ends of a gantry frame. The Z-axis lead screws are rotatably mounted on the gantry frame via support seats. The Z-axis drive motor is fixedly mounted on the gantry frame. Worm gearboxes are fixedly mounted at both ends of the gantry frame. The upper end of the Z-axis lead screw is fixedly connected to the output end of one of the worm gearboxes. The rotating shaft of the Z-axis drive motor is fixedly connected to the input end of one of the worm gearboxes. The two worm gearboxes are connected via a transmission rod. A movable seat is threaded onto the Z-axis lead screw, and the processing mechanism is rotatably mounted between the two movable seats.

[0012] According to the present invention, a one-time molding processing device for a mannequin handprint product is provided, wherein the processing mechanism includes a mounting base and several sets of cutting and drilling assemblies, the mounting base is rotatably mounted between two movable seats, and the several sets of cutting and drilling assemblies are distributed in a linear equidistant array on the mounting base.

[0013] The cutting and drilling assembly includes a first cutting unit, a second cutting unit, a drilling unit, and a polishing unit. The first cutting unit and the second cutting unit are fixedly installed on the front side of the mounting base, the drilling unit is fixedly installed on the bottom of the mounting base, and the polishing unit is fixedly installed on the top of the mounting base.

[0014] According to the present invention, a one-time forming processing device for a mannequin handprint product is provided, wherein the first cutting unit, the second cutting unit, the drilling unit and the polishing unit have the same structure and each includes a third motor, and a processing head is detachably mounted on the rotating shaft of the third motor.

[0015] According to the present invention, a one-time molding processing device for a mannequin handprint product is provided, wherein the rotating component includes a second motor, the second motor is fixedly installed inside one of the movable seats, and the rotating shaft of the second motor is fixedly connected to one end of the mounting seat.

[0016] According to the present invention, a one-time molding processing device for a mannequin handprint product is provided, wherein the fixing mechanism includes a support base, the support base is fixed on the slide of the Y-axis linear module, the top of the support base is equipped with a fixing unit corresponding to the set of cutting and drilling components, the fixing unit includes a first motor, the first motor is fixedly installed on the support base, and an expansion sleeve is fixedly installed on the rotating shaft of the support base.

[0017] In a one-time molding processing device for a mannequin handprint product according to the present invention, a debris collection groove is provided on the top of the base.

[0018] In a one-time molding processing device for a mannequin handprint product according to the present invention, a chip discharge hole communicating with the chip collection groove is provided on one side of the base.

[0019] According to the present invention, a one-time molding processing device for a mannequin handprint product is provided, wherein a chip removal mechanism is provided inside the chip collection groove, the chip removal mechanism includes a chip removal motor, the chip removal motor is fixedly installed at one end of the base away from the chip removal hole, an auger shaft is rotatably installed inside the chip collection groove, an auger blade is fixedly installed on the auger shaft, and one end of the auger shaft is fixedly connected to the rotating shaft of the chip removal motor.

[0020] This utility model has at least the following beneficial effects:

[0021] This invention allows for the entire process, from fixing the blank to cutting, drilling, and polishing, to be performed on the same equipment, which greatly shortens the processing cycle and significantly improves production efficiency compared to traditional processing methods. Attached Figure Description

[0022] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0023] Figure 1 This is a schematic diagram of the one-time molding processing device for the mannequin handprint product of this utility model.

[0024] Figure 2 This is a structural schematic diagram of the one-time molding processing device for the mannequin handprint product of this utility model from another perspective.

[0025] Figure 3 This is a front view structural diagram of the one-time molding processing device for mannequin hand palm products according to the present utility model;

[0026] Figure 4 This is a schematic diagram of the debris collection trough of this utility model.

[0027] Explanation of icon numbers:

[0028] 1. Base; 101. Gantry frame; 102. Support beam; 103. Chip removal hole; 104. Chip collection trough;

[0029] 2. Main control box;

[0030] 3. Machining mechanism; 301. Mounting base; 302. First cutting unit; 303. Second cutting unit; 304. Drilling unit; 305. Polishing unit;

[0031] 4. Z-axis drive mechanism; 401. Z-axis drive motor; 402. Z-axis lead screw; 403. Moving seat; 404. Worm gearbox; 405. Transmission rod; 406. Support seat;

[0032] 5. X-axis drive mechanism;

[0033] 6. Support frame;

[0034] 7. Y-axis drive mechanism;

[0035] 8. Fixing mechanism; 801. Bearing seat; 802. First motor; 803. Expansion sleeve;

[0036] 9. Chip removal mechanism; 901. Chip removal motor; 902. Screw shaft; 903. Screw blades. Detailed Implementation

[0037] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0038] Please refer to Figures 1 to 4 As shown, this embodiment provides a one-time molding processing device for a mannequin hand palm product, including a base 1, a gantry frame 101 fixedly installed at one end of the base 1, an X-axis drive mechanism 5 provided on the base 1, a support frame 6 fixedly installed at the moving end of the X-axis drive mechanism 5, a Y-axis drive mechanism 7 fixedly installed on the support frame 6, and a fixing mechanism 8 fixedly installed at the moving end of the Y-axis drive mechanism 7 for fixing the blank and driving the blank to rotate.

[0039] Among them, the gantry frame 101 is equipped with a Z-axis drive mechanism 4, one end of the Z-axis drive mechanism 4 is equipped with a rotating component, and the rotating end of the rotating component is equipped with a processing mechanism 3 for cutting and shaping the blank and drilling finger connection holes.

[0040] In this embodiment, the X-axis drive mechanism 5 is an X-axis linear module, and a support beam 102 is fixedly installed on the base 1. The X-axis linear module is fixedly installed on the support beam 102. The Y-axis drive mechanism 7 is a Y-axis linear module, and a support frame 6 is fixedly installed on the slide of the X-axis linear module. The Y-axis linear module is fixedly installed on the support frame 6, and a fixing mechanism 8 is fixed on the slide of the Y-axis linear module.

[0041] The X-axis linear module's internal motor drives a lead screw to rotate, causing a slide table that is threaded onto the lead screw to move precisely along the X-axis on the support beam 102, thereby moving the support frame 6 fixed on the slide table. Similarly, the Y-axis linear module's motor drives a lead screw, causing the slide table to move precisely along the Y-axis on the fixing mechanism 8, achieving precise positioning of the blank in the XY plane.

[0042] In this embodiment, the Z-axis drive mechanism 4 includes a Z-axis drive motor 401 and a Z-axis lead screw 402. Two sets of Z-axis lead screws 402 are provided, and the two sets of Z-axis lead screws 402 are respectively set at both ends of the gantry frame 101. The Z-axis lead screws 402 are rotatably mounted on the gantry frame 101 through support seats 406. The Z-axis drive motor 401 is fixedly mounted on the gantry frame 101. Worm gearboxes 404 are fixedly mounted at both ends of the gantry frame 101. The upper end of the Z-axis lead screw 402 is fixedly connected to the output end of the worm gearbox 404. The rotating shaft of the Z-axis drive motor 401 is fixedly connected to the input end of one of the worm gearboxes 404. The two worm gearboxes 404 are connected by a transmission rod 405. A movable seat 403 is threadedly connected to the Z-axis lead screw 402. The machining mechanism 3 is rotatably mounted between the two movable seats 403.

[0043] In operation, the Z-axis drive motor 401 starts, transmitting power to the connected worm gearbox 404. This worm gearbox 404 drives another worm gearbox 404 to rotate synchronously via a transmission rod 405. The two worm gearboxes 404 then drive the Z-axis lead screws 402 at both ends to rotate synchronously. Since the moving seat 403 is threadedly connected to the Z-axis lead screw 402, the rotation of the Z-axis lead screw 402 is converted into linear movement of the moving seat 403 in the Z-axis direction. This, in turn, drives the machining mechanism 3, installed between the two moving seats 403, to precisely lift and lower in the Z-axis direction, meeting the machining requirements at different heights.

[0044] In this embodiment, the processing mechanism 3 includes a mounting base 301 and several sets of cutting and drilling components. The mounting base 301 is rotatably mounted between two movable seats 403, and the several sets of cutting and drilling components are distributed in a linear equidistant array on the mounting base 301.

[0045] The cutting and drilling assembly includes a first cutting unit 302, a second cutting unit 303, a drilling unit 304, and a polishing unit 305. The first cutting unit 302 and the second cutting unit 303 are fixedly installed on the front side of the mounting base 301, the drilling unit 304 is fixedly installed on the bottom of the mounting base 301, and the polishing unit 305 is fixedly installed on the top of the mounting base 301.

[0046] The mounting base 301 can rotate under the action of the rotating assembly. When different processing steps are required, the mounting base 301 rotates to align the corresponding cutting and drilling assembly with the blank. The first cutting unit 302 and the second cutting unit 303 perform different degrees or types of cutting operations on the blank, for example, the first cutting unit 302 performs rough cutting, and the second cutting unit 303 performs fine cutting. The drilling unit 304 is used to drill finger connection holes in the blank, and the polishing unit 305 polishes and chamfers the inner wall of the finger connection holes. The units work together in sequence to complete the forming process of the blank.

[0047] In this embodiment, the first cutting unit 302, the second cutting unit 303, the drilling unit 304 and the polishing unit 305 have the same structure, all of which include a third motor, and a processing head is detachably mounted on the shaft of the third motor.

[0048] In use, the shafts of the third motors on the first cutting unit 302 and the second cutting unit 303 are equipped with cutting heads, the shafts of the third motors on the drilling unit 304 are equipped with drilling heads, and the shafts of the third motors on the polishing unit 305 are equipped with polishing heads.

[0049] In this embodiment, the rotating component includes a second motor, which is fixedly installed inside one of the movable seats 403, and the rotating shaft of the second motor is fixedly connected to one end of the mounting seat 301.

[0050] When it is necessary to switch between different cutting and drilling components on the machining mechanism 3 to process the blank, the second motor is started. The shaft of the second motor rotates, driving the mounting base 301 fixedly connected to it to rotate, so that the cutting and drilling components at different positions on the mounting base 301 can be accurately aligned with the blank, realizing the operation of different parts of the blank and different processing steps.

[0051] In this embodiment, the fixing mechanism 8 includes a support seat 801, which is fixed on the slide of the Y-axis linear module. The top of the support seat 801 is equipped with a fixing unit corresponding to the group cutting and drilling assembly. The fixing unit includes a first motor 802, which is fixedly installed on the support seat 801. An expansion sleeve 803 is fixedly installed on the rotating shaft of the support seat 801.

[0052] The blank is placed on the expansion sleeve 803, and the first motor 802 is started. The first motor 802 drives the rotating shaft of the bearing seat 801 and the expansion sleeve 803 fixed on it to rotate, thereby rotating the blank. The position of the bearing seat 801 and the blank in the Y-axis direction can be adjusted by the Y-axis linear module, so that different parts of the blank can be precisely aligned with the processing mechanism 3 for processing. At the same time, the rotation of the blank is coordinated with the cutting, drilling and other operations of the processing mechanism 3 to achieve a comprehensive processing effect.

[0053] In this embodiment, a debris collection groove 104 is provided on the top of the base 1.

[0054] During the machining process, cutting, drilling and other operations generate a large amount of debris. These debris fall to the top of the base 1 under the action of gravity, and the debris collection groove 104 can collect these debris and prevent them from scattering everywhere.

[0055] Furthermore, a chip discharge hole 103 is provided on one side of the base 1, which is connected to the chip collection groove 104.

[0056] Furthermore, the chip collection trough 104 is equipped with a chip removal mechanism 9, which includes a chip removal motor 901. The chip removal motor 901 is fixedly installed at the end of the base 1 away from the chip removal hole 103. An auger shaft 902 is rotatably installed inside the chip collection trough 104. An auger blade 903 is fixedly installed on the auger shaft 902. One end of the auger shaft 902 is fixedly connected to the rotating shaft of the chip removal motor 901.

[0057] In operation, the chip conveying motor 901 is started, and its shaft drives the auger shaft 902 to rotate. The auger blades 903, fixed to the auger shaft 902, rotate accordingly. During rotation, the auger blades 903 push the chips in the chip collection trough 104 along the direction of the chip discharge hole 103, achieving automatic chip removal. Compared to manual cleaning, this automatic chip removal method greatly improves the efficiency of chip removal and ensures timely chip removal during equipment operation, reducing the impact of chips on machining accuracy, as excessive chip accumulation can interfere with the machining mechanism's operation of the workpiece.

[0058] In this embodiment, a main control box 2 is fixedly installed on one side of the gantry 101. The processing mechanism 3, the Z-axis drive mechanism 4, the rotation mechanism, the X-axis drive mechanism 5, the Y-axis drive mechanism 7, and the fixing mechanism 8 are all electrically connected to the PLC controller in the main control box 2. The specific model of the PLC controller is not limited here, as long as it meets the design requirements.

[0059] Working principle:

[0060] First, the operator places the blank on the expansion sleeve 803 of the fixing mechanism 8, and starts the first motor 802 to drive the blank to rotate.

[0061] Next, by controlling the X-axis linear module and the Y-axis linear module, the position of the blank in the XY plane is precisely adjusted so that the blank is in the most suitable starting position for processing.

[0062] Then, the Z-axis drive motor 401 is started. The power of the Z-axis drive motor 401 is transmitted through the worm gear box 404 and the transmission rod 405, which drives the two sets of Z-axis lead screws 402 to rotate synchronously, thereby moving the moving seat 403 and the machining mechanism 3 mounted on it to a suitable height in the Z-axis direction. This height is adjusted according to the machining process requirements.

[0063] Subsequently, the second motor in the rotating assembly is started, which drives the mounting base 301 to rotate, so that the first cutting unit 302 on the processing mechanism 3 is aligned with the blank. The third motor in the first cutting unit 302 is started, which drives the processing head to perform preliminary cutting processing on the blank, removing the excess part on the blank and initially shaping the approximate shape of the palm product.

[0064] After the first cutting unit 302 completes its processing, the blank is moved by the X-axis drive mechanism 5 and the Y-axis drive mechanism 7, so that the second cutting unit 303 is aligned with the blank. The third motor in the second cutting unit 303 is then started to perform further cutting processing, refining the initially formed blank to make its shape closer to the target product.

[0065] After cutting is completed, rotate the mounting base 301 again to align the drilling unit 304 with the blank. Start the third motor in the drilling unit 304 to drive the drill bit to drill the finger connection hole in the blank, drilling the connection hole that meets the design requirements.

[0066] After drilling is completed, rotate the mounting base 301 to align the polishing unit 305 with the finger connection hole. Start the third motor in the polishing unit 305 to drive the polishing wheel to polish the processed surface, improve the surface finish, and bring the palm product to the final quality requirements.

[0067] During the entire processing, the generated debris falls into the debris collection tank 104 under the action of gravity. When it is necessary to clean up the debris, the chip conveying motor 901 is started. The chip conveying motor 901 drives the auger shaft 902 and the auger blades 903 to rotate, and discharges the debris through the chip discharge hole 103 into the debris collection tank 104, ensuring a clean processing environment.

[0068] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the present invention's conception through the foregoing teachings or related technical or knowledge. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A one-time molding processing device for mannequin handprint products, characterized in that, The base is provided with an X-axis driving mechanism, the moving end of the X-axis driving mechanism is fixedly provided with a supporting frame, the supporting frame is fixedly provided with a Y-axis driving mechanism, and the moving end of the Y-axis driving mechanism is fixedly provided with a fixing mechanism for fixing and rotating the blank; The Z-axis driving mechanism is installed on the gantry, one end of the Z-axis driving mechanism is provided with a rotating assembly, and the rotating end of the rotating assembly is provided with a machining mechanism for cutting and forming the blank and drilling the finger connecting hole.

2. A one-step forming device for a palm product for a mannequin according to claim 1, characterized in that: The X-axis driving mechanism is an X-axis linear module, the base is fixedly provided with a supporting cross beam, the X-axis linear module is fixedly installed on the supporting cross beam, the Y-axis driving mechanism is a Y-axis linear module, the supporting frame is fixedly installed on the sliding table of the X-axis linear module, and the Y-axis linear module is fixedly installed on the supporting frame.

3. A one-step forming device for a palm product for a mannequin according to claim 2, characterized in that: The Z-axis driving mechanism comprises a Z-axis driving motor and a Z-axis screw rod, the Z-axis screw rod is provided with two groups, the two groups of Z-axis screw rods are arranged at two ends of the gantry respectively, the Z-axis screw rod is rotatably installed on the gantry through a supporting seat, the Z-axis driving motor is fixedly installed on the gantry, both ends of the gantry are fixedly provided with worm gear boxes, the upper end of the Z-axis screw rod is fixedly connected with the output end of the worm gear box, the rotating shaft of the Z-axis driving motor is fixedly connected with the input end of one of the worm gear boxes, the two worm gear boxes are drivingly connected through a transmission rod, and the Z-axis screw rod is threadedly connected with a moving seat.

4. A one-step forming device for a palm product for a mannequin according to claim 3, characterized in that: The machining mechanism comprises a mounting seat and a plurality of cutting and drilling assemblies, the mounting seat is rotatably installed between the two moving seats, and the plurality of cutting and drilling assemblies are linearly and equidistantly arranged on the mounting seat. The cutting and drilling assembly comprises a first cutting unit, a second cutting unit, a drilling unit and a polishing unit, the first cutting unit and the second cutting unit are fixedly installed on the front side of the mounting seat, the drilling unit is fixedly installed on the bottom of the mounting seat, and the polishing unit is fixedly installed on the top of the mounting seat.

5. A one-step forming device for a palm product for a mannequin according to claim 4, characterized in that: The first cutting unit, the second cutting unit, the drilling unit and the polishing unit are same in structure and each comprises a third motor, and a machining head is detachably installed on the rotating shaft of the third motor.

6. A one-step forming device for a palm product for a mannequin according to claim 5, characterized in that: The rotating assembly comprises a second motor, the second motor is fixedly installed in one of the moving seats, and the rotating shaft of the second motor is fixedly connected with one end of the mounting seat.

7. A one-step forming device for a palm product for a mannequin according to claim 6, characterized in that: The fixing mechanism comprises a bearing seat, the bearing seat is fixedly installed on the sliding table of the Y-axis linear module, the top of the bearing seat is provided with a fixing unit corresponding to the cutting and drilling assembly, the fixing unit comprises a first motor, the first motor is fixedly installed on the bearing seat, and a sleeve is fixedly installed on the rotating shaft of the bearing seat.

8. A one-step forming device for a palm product for a mannequin according to claim 1, characterized in that: The top of the base is provided with a debris collecting groove.

9. A one-step forming device for a palm product for a mannequin according to claim 8, characterized in that: One side of the base is provided with a chip hole communicated with the chip collecting groove.

10. A one-step forming device for a palm product for a mannequin according to claim 9, characterized in that: The chip collecting groove is internally provided with a chip discharging mechanism, which comprises a chip discharging motor fixedly installed at one end of the base away from the chip hole, a auger shaft rotatably installed in the chip collecting groove, and an auger blade fixedly installed on the auger shaft, one end of the auger shaft being fixedly connected with a rotating shaft of the chip discharging motor.

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