Digital intelligent cooling system
By designing a digital intelligent cooling system, and utilizing layered placement racks and multi-directional spraying, the problem of insufficient cooling of polymer materials was solved, achieving efficient and flexible cooling effects and convenient material handling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-03-13
AI Technical Summary
In existing polymer material production equipment, the cooling effect is not good, especially because the buoyancy of the material leads to insufficient contact between the coolant and the material.
A digital intelligent cooling system was designed, including a supporting base frame, hydraulic rods, a cooling lower box, a liquid storage tank, a circulating pump, a chiller, and cooling spray pipes. It achieves efficient cooling through layered placement racks and multi-directional spraying, and realizes intelligent temperature control by combining temperature sensors and controllers.
It achieves efficient and flexible cooling, adapts to the cooling needs of materials of different specifications, and facilitates material handling and environmental protection.
Smart Images

Figure CN223989678U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of polymer material production, specifically, it relates to a digital intelligent cooling system. Background Technology
[0002] Polymer materials, also known as high-molecular-weight materials, are materials composed of high-molecular-weight compounds as a matrix, along with other additives. Polymer materials are classified into natural polymers and synthetic polymers based on their origin. Natural polymers are high-molecular-weight substances found in animals, plants, and other organisms, and can be categorized into natural fibers, natural resins, natural rubber, animal glue, etc. Synthetic polymers mainly refer to three major synthetic materials: plastics, synthetic rubber, and synthetic fibers. In polymer material production, cooling is typically required to promote curing, solidification, or to lower the temperature to control the reaction rate and ensure product quality. This equipment is used for cooling and temperature control during the polymer material manufacturing process. Application number CN202323429700.6 discloses a cooling device for polymer material production that uses ice blocks placed in baskets to cool the coolant. The cooling method involves placing the polymer material in a cooling tank. Due to the low density and good buoyancy of polymer materials, they float on the coolant, resulting in poor actual cooling effect.
[0003] In view of this, this utility model is hereby proposed. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a digital intelligent cooling system. The basic concept of the technical solution adopted by this utility model to solve the above-mentioned technical problem is as follows:
[0005] A digital intelligent cooling system includes a supporting base frame and a hydraulic rod fixedly mounted on top. A lower cooling chamber is fixedly mounted on the upper end of the hydraulic rod. A support base is fixedly mounted at the bottom of the lower cooling chamber. The support base has a mounting groove into which a support rod is inserted. A support plate is fixedly mounted on the upper end of the support rod. A placement rack is mounted above the support plate. The placement rack includes a storage base plate, a storage mesh plate, support columns, and support blocks. A matching groove is provided on the bottom surface of the storage base plate, the dimensions of which are adapted to the dimensions of the support plate. The plate is installed in the mating slot. The support columns are fixedly installed at the four corners above the base plate. The support blocks are installed on the inner side of the support columns. A liquid storage tank is fixedly installed on the support base plate frame at the side of the hydraulic rod. A circulation pump and a chiller are installed above the liquid storage tank. The outlet of the chiller is connected to a main liquid supply pipe. The main liquid supply pipe is connected to a branch liquid supply pipe. The branch liquid supply pipe extends into the upper cooling box. A cooling spray pipe is installed at one end extending into the upper cooling box. The cooling spray pipe is equipped with nozzles for spraying and cooling the polymer material.
[0006] As a further embodiment of this utility model: two sets of cooling spray pipes are provided on the inner top of the cooling upper box, and two sets of cooling spray pipes are provided on both sides of the cooling upper box. The nozzles on the side cooling spray pipes are installed at an angle, and the nozzles on the top cooling spray pipes are installed vertically to ensure the cooling effect on the polymer material.
[0007] As a further embodiment of this utility model: the support block includes support block one and support block two. Each layer is provided with a set of two support blocks one and a set of two support blocks two. A limiting end block is fixedly provided at the outer end of support block one. The limiting end block is used to limit the placement end of the storage mesh.
[0008] As a further embodiment of this utility model: the upper part of the support block 2 extending to the outside is provided with a plug-in groove, and a locking plug-in block is provided in the plug-in groove. The cross-section of the locking plug-in block is T-shaped, and the two ends of the locking plug-in block have plug-in end positions, which are used to enhance the stability of the installation of the locking plug-in block, thereby effectively fixing and limiting the storage mesh.
[0009] As a further improvement of this utility model: a matching sealing groove is provided on the upper surface of the lower cooling box, and a boss structure adapted to the matching sealing groove is provided at the lower edge of the upper cooling box to ensure the sealing performance of the lower cooling box and the upper cooling box.
[0010] As a further improvement of this utility model: a hydraulic power box is provided at one end of the support base plate away from the liquid storage tank, and the side of the cooling upper box is fixed to the support base plate by a side support frame to ensure the stability of the cooling upper box structure.
[0011] As a further improvement of this utility model: a temperature sensor is fixedly connected to the top of the upper cooling box, and a controller is fixedly connected to the side wall of the lower cooling box. Both the temperature sensor and the controller have built-in WIFI communication modules, which can realize wireless communication.
[0012] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art.
[0013] This invention utilizes a liquid storage tank, a circulating pump, a chiller, and a cooling spray pipe to cool polymer materials. The polymer materials are placed on a shelf with a layered structure. The shelf's mesh panel is designed for easy removal, which can meet the cooling and placement needs of polymer materials of different specifications. The cooling water temperature can be adjusted according to the cooling requirements.
[0014] The lower cooling chamber of this utility model features a lifting structure design, which facilitates the loading and unloading of polymer materials. The cooling spray pipes are fixedly installed inside the upper cooling chamber, located on both sides and the top, to provide multi-directional spraying treatment for the polymer materials. The lower cooling chamber can effectively collect the sprayed liquid, avoiding environmental pollution.
[0015] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings:
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is the front view of the present invention;
[0019] Figure 3 This is a side view of the present invention;
[0020] Figure 4 This is a front sectional view of the present invention;
[0021] Figure 5 This is a schematic diagram of the support block arrangement of this utility model;
[0022] Figure 6 This utility model Figure 1 Enlarged view of a portion of point A in the middle.
[0023] In the diagram: 1. Support base frame; 2. Liquid storage tank; 3. Circulating pump; 4. Chiller; 5. Hydraulic rod; 6. Hydraulic power box; 7. Lower cooling box; 8. Sealing groove; 9. Placement rack; 10. Upper cooling box; 11. Side support frame; 12. Liquid supply branch pipe; 13. Liquid supply main pipe; 14. Storage mesh plate; 15. Support base; 16. Support rod; 17. Support plate; 18. Fitting slot; 19. Storage base plate; 20. Support column; 21. Cooling spray pipe; 22. Spray head; 23. Support block one; 24. Limiting end block; 25. Support block two; 26. Clamping plug-in block; 27. Plug-in fitting groove; 28. Plug-in fitting end; 29. Temperature sensor; 30. Controller.
[0024] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0026] like Figures 1 to 6As shown, a digital intelligent cooling system includes a support base frame 1 and a hydraulic rod fixedly mounted on top. A lower cooling chamber 7 is fixedly mounted on the upper end of the hydraulic rod 5. A support base 15 is fixedly mounted at the bottom of the lower cooling chamber 7. The support base has a mounting groove, into which a support rod 16 is inserted and installed. A support plate 17 is fixedly mounted on the upper end of the support rod 16. A placement rack 9 is mounted above the support plate 17. The placement rack 9 includes a storage base 19, a storage mesh plate 14, support columns 20, and support blocks. A mating groove 18 is provided on the bottom surface of the storage base 19, the dimensions of which are compatible with the dimensions of the support plate 17. The support plate 17 is installed in the matching slot 18. Support columns 20 are fixedly installed at the four corners above the storage base plate 19. Support blocks are installed on the inner side of the support columns 20. A liquid storage tank 2 is fixedly installed on the support base plate frame 1 at the side of the hydraulic rod 5. A circulation pump 3 and a chiller 4 are installed above the liquid storage tank 2. The outlet end of the chiller 4 is connected to the liquid supply main pipe 13. The liquid supply main pipe 13 is connected to the liquid supply branch pipe 12. The liquid supply branch pipe 12 extends into the upper cooling box 10. A cooling spray pipe 21 is installed at one end extending into the upper cooling box 10. A nozzle 22 is installed on the cooling spray pipe 21 for spraying and cooling the polymer material.
[0027] The upper cooling chamber 10 has two sets of cooling spray pipes 21 installed at the top inside, and two sets of cooling spray pipes 21 are installed on both sides of the upper cooling chamber 10. The nozzles 22 on the side cooling spray pipes are installed at an angle, while the nozzles 22 on the top cooling spray pipes 21 are installed vertically to ensure the cooling effect on the polymer material.
[0028] The support block includes support block 1 23 and support block 25. Each layer is provided with a set of two support blocks 1 23 and a set of two support blocks 25. A limit end block 24 is fixedly provided at the outer end of support block 1 23 to limit the placement end of the storage mesh plate 14.
[0029] The upper part of the support block 25 extends to the outside and is provided with a plug-in groove 27. A clamping plug-in block 26 is provided in the plug-in groove 27. The cross-section of the clamping plug-in block 26 is T-shaped. The two ends of the clamping plug-in block 26 are provided with plug-in end 28 to enhance the stability of the clamping plug-in block 26 installation, thereby effectively fixing and limiting the placement mesh plate 14.
[0030] A matching sealing groove 8 is provided on the upper surface of the lower cooling box 7, and a boss structure that matches the matching sealing groove 8 is provided at the lower edge of the upper cooling box 10 to ensure the sealing performance of the lower cooling box 7 and the upper cooling box 10.
[0031] A hydraulic power box 6 is provided at one end of the support base plate 1 away from the liquid storage tank 2. The side of the cooling upper box 10 is fixed to the support base plate 1 by the side support frame 11 to ensure the stability of the cooling upper box 10 structure.
[0032] A temperature sensor 29 is fixedly connected to the top of the upper cooling chamber 10, and a controller 30 is fixedly connected to the side wall of the lower cooling chamber 7. Both the temperature sensor 29 and the controller 30 have built-in WIFI communication modules, which can realize wireless communication. The temperature sensor 29 is placed on the top to detect the real-time temperature of the cooling system. It can transmit the data to the controller 30 and display it on the display screen on the controller 30. It can also be connected to a mobile device through the WIFI communication module to realize remote interconnection and interoperability, which is more convenient and intelligent.
[0033] The working principle of this utility model is as follows: When cooling polymer materials, the hydraulic rod 5 is in a retracted state, and the lower cooling box 7 is separated from the upper cooling box 10. The number of layers of the storage mesh plate 14 is selected according to the shape and specifications of the polymer materials. The inner side of the support column 20 is provided with support block 1 23 and support block 25. The end of support block 1 23 is provided with a limiting end block 24, which can effectively limit the installation of the storage mesh plate 14. Support block 25 is provided with a plug-in mating groove 27. By using the mating groove 27 to cooperate with the locking plug-in block 26, the other end of the storage mesh plate 14 is limited to ensure the stability of the installation of the storage mesh plate 14. The storage mesh plate 14 is a removable structure. The number and installation position of the storage mesh plate 14 can be selected as needed to meet the cooling requirements of polymer materials of different specifications.
[0034] The polymer material is evenly placed on the placement rack 9. The hydraulic rod 5 is activated, extending and moving the lower cooling box 7 upwards until it mates with the sealing groove 8 on the lower cooling box 7 and the boss structure on the upper cooling box 10. The lifting height of the hydraulic rod 5 can be controlled by using a limit switch or displacement sensor, which is a common control method, as shown in the attached diagram. In addition, the hydraulic power box 6 is equipped with a hydraulic pump, connecting pipes, control valves, and other components that mate with the hydraulic rod 5 to ensure the lifting function of the hydraulic rod 5. When the lower cooling box 7 moves to the position that mates with the upper cooling box 10, the circulation pump 3 draws liquid from the storage tank 2, which is then cooled by the chiller 4 and supplied to the main liquid supply pipe 13, the branch liquid supply pipe 12, and the cooling spray pipe 21. The liquid is then sprayed out through the nozzle 22 to spray and cool the polymer material. The chiller 4 is a CL-450 model. The sprayed liquid finally collects in the lower cooling box 7 for effective collection. The collected sprayed liquid can be recycled after filtration and purification.
[0035] This invention utilizes a liquid storage tank 2, a circulating pump 3, a chiller 4, and cooling spray pipes 21 to cool polymer materials. The polymer materials are placed on a shelf 9, which has a layered structure. The storage mesh 14 on the shelf 9 is designed for easy disassembly, which can meet the cooling and placement needs of polymer materials of different specifications. The cooling water temperature can be adjusted according to the cooling requirements. The lower cooling box 7 has a lifting structure design, which facilitates the loading and unloading of polymer materials. The cooling spray pipes 21 are fixedly installed in the upper cooling box 10, respectively located on both sides and the top, to spray the polymer materials from multiple directions. The lower cooling box 7 can effectively collect the sprayed liquid to avoid environmental pollution.
[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A digitized intelligent cooling system comprising a cooling upper cabinet (10), a supporting bottom plate frame (1) and a hydraulic rod (5) fixedly installed above, characterized in that, The upper end of the hydraulic rod (5) is fixedly provided with a cooling lower box (7), a support seat (15) is fixedly arranged at the inner bottom of the cooling lower box (7), the support seat (15) is provided with a mounting groove, a support rod (16) is insertedly installed in the mounting groove, the upper end of the support rod (16) is fixedly provided with a support plate (17), a placing rack (9) is arranged above the support plate (17), the placing rack (9) comprises a placing bottom plate (19), a placing mesh plate (14), a support column (20) and a support block, a matching clamping groove (18) is arranged on the bottom surface of the placing bottom plate (19), the size specification of the matching clamping groove (18) is matched with the size specification of the support plate (17), the support plate (17) is installed in the matching clamping groove (18), the support column (20) is fixedly arranged at the upper four corner positions of the placing bottom plate (19), the inner side of the support column (20) is provided with a support block, a liquid storage tank (2) is fixedly arranged on the support bottom plate rack (1) at the side of the hydraulic rod (5), a circulating pump (3) and a water cooler (4) are arranged above the liquid storage tank (2), a liquid supply main pipe (13) is connected to the water outlet end of the water cooler (4), the liquid supply main pipe (13) is connected with a liquid supply branch pipe (12), the liquid supply branch pipe (12) extends into the cooling upper box (10), and a cooling spray pipe (21) is arranged at one end of the cooling upper box (10), a spray head (22) is installed on the cooling spray pipe (21).
2. A digitized intelligent cooling system as claimed in claim 1, wherein, Two groups of the cooling spray pipes (21) are arranged at the inner top of the cooling upper box (10), two groups of the cooling spray pipes (21) are arranged at the two sides of the cooling upper box (10), the spray head (22) on the cooling spray pipe (21) at the side is obliquely installed, and the spray head (22) on the cooling spray pipe (21) at the top is vertically installed.
3. A digitized intelligent cooling system as claimed in claim 2, wherein, The support block comprises a support block one (23) and a support block two (25), one group of two support block ones (23) and one group of two support block twos (25) are arranged at each layer, and a limiting end block (24) is fixedly arranged at the outer end position of the support block one (23).
4. A digitized intelligent cooling system as claimed in claim 3, wherein, The support block two (25) is provided with an insertion matching groove (27) at the upper position extending to the outside, a clamping insertion block (26) is arranged in the insertion matching groove (27) in a matching mode, the cross section of the clamping insertion block (26) is a T-shaped structure, and insertion matching end heads (28) are arranged at the two end positions of the clamping insertion block (26).
5. A digitized intelligent cooling system as claimed in claim 4, wherein, A matching sealing groove (8) is formed in the upper end surface of the cooling lower box (7), and a boss structure matched with the matching sealing groove (8) is arranged at the lower end edge position of the cooling upper box (10).
6. A digitized intelligent cooling system as claimed in claim 5, wherein, A hydraulic power tank (6) is arranged at one end of the support bottom plate rack (1) away from the liquid storage tank (2), and the side of the cooling upper box (10) is fixed on the support bottom plate rack (1) through a side support rack (11).
7. A digitized intelligent cooling system as claimed in claim 1, wherein, The temperature sensor (29) is fixedly connected to the inner top of the cooling upper box (10), and the controller (30) is fixedly connected to the side wall of the cooling lower box (7).
Citation Information
Patent Citations
Cooling equipment for high polymer material production
CN221775056U