Rotatable PVC card molding press

The design of the rotatable PVC card molding machine solves the problem of low efficiency of traditional equipment, realizes continuous production and rapid mold change, improves processing efficiency and reduces equipment downtime.

CN223989687UActive Publication Date: 2026-03-13YANGZHOU JINYI STATIONERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Traditional PVC card molding machines use fixed molds, have long operation cycles, and waste equipment resources during mold changes, which affects processing efficiency.

Method used

Adopting a rotatable design, the control mechanism drives the rotary table and lower mold assembly to rotate, and the limit component adjusts the lower mold by rotation to achieve continuous production. When combined with the limit component for quick disassembly, assembly, maintenance and repair, the equipment rotation limits the continuous production and quick mold replacement.

Benefits of technology

It improves processing efficiency, reduces equipment downtime, avoids resource waste, and enables independent maintenance of molds.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223989687U_ABST
    Figure CN223989687U_ABST
Patent Text Reader

Abstract

The utility model provides a rotatable PVC card molding press, which relates to the card molding press technical field, and comprises a work bench, the top of the work bench is provided with a support seat, the top of the support seat is provided with a molding mechanism extending to the inner side of the support seat, the top of the work bench is provided with a rotary table located on the front side of the support seat, and the rotary table is provided with a rotary shaft. A lower die assembly is arranged at the top of the rotating table, a control mechanism which penetrates through the top of the working table and is fixedly connected with the rotating table is arranged at the bottom of the working table, and a limiting assembly which extends to the outer side of the rotating table and is clamped with the lower die assembly is arranged in the rotating table. According to the rotatable PVC card molding press, continuous production can be achieved, when a user needs to disassemble, assemble, repair and maintain the rotatable PVC card molding press, the lower mold assembly can be rapidly disassembled and assembled through the limiting assembly, the downtime of equipment is effectively shortened, independent maintenance of a single mold can be achieved without affecting operation of other stations, and idling waste of the equipment is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of card pressing machine technology, and in particular to a rotatable PVC card pressing machine. Background Technology

[0002] A card embossing machine is a device used to make cards with specific shapes and patterns. There are various types of card embossing machines, including manual and automatic ones. Manual embossing machines are usually smaller and suitable for personal or small-batch use, while automatic embossing machines are more efficient and suitable for large-scale production. The working principle of a card embossing machine is mainly to press the material with a mold. When the embossing machine is working, the mold applies downward pressure to press the material into a specific shape.

[0003] Traditional PVC card molding machines require a fixed mold and sequential mold opening, closing, and demolding processes. These steps are executed sequentially, resulting in a long operation cycle and reduced processing efficiency. Furthermore, manual mold disassembly and maintenance take a long time, and the equipment idles during mold changes, leading to significant resource waste. Therefore, a rotatable PVC card molding machine is proposed to address these issues. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a rotatable PVC card molding machine to solve the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A rotatable PVC card pressing machine includes a worktable, a support base on the top of the worktable, a pressing mechanism extending to the inner side of the support base on the top of the support base, a rotating platform located in front of the support base on the top of the worktable, a lower mold assembly on the top of the rotating platform, a control mechanism extending through to the top of the worktable and fixedly connected to the rotating platform on the bottom of the worktable, and a limiting component extending to the outer side and engaging with the lower mold assembly inside the rotating platform.

[0007] The control mechanism includes a fixed frame, which is fixedly installed at the bottom of the workbench. A rotating shaft is rotatably installed on the inner side of the fixed frame, passing through the workbench and fixedly connected to the rotary table. A control motor extending into the outer side of the fixed frame is fixedly installed. Both the output shaft of the control motor and the outer side of the rotating shaft are fixedly installed with bevel gears, and the two bevel gears mesh with each other.

[0008] Preferably, the pressing mechanism includes an electric push rod, which is fixedly mounted on a support base. The output end of the electric push rod extends to the inner side of the support base and is fixedly connected to a pressure plate. A pressing mold is bolted to the bottom of the pressure plate. Guide sleeves located on both sides of the electric push rod are movably installed between the pressure plate and the inner top wall of the support base.

[0009] Preferably, a guide block extending into the support base is fixedly connected to the rear side of the pressure plate, and a guide groove adapted to the moving trajectory of the guide block is opened on the front side of the support base. A guide post penetrating the guide block is fixedly installed between the upper and lower sides of the inner wall of the guide groove.

[0010] Preferably, a slip ring is fixedly installed at the bottom of the rotary table, and a slide rail fixedly connected to the worktable is slidably installed inside the slip ring. The top of the rotary table is provided with a plurality of equidistant, annularly distributed limiting grooves.

[0011] Preferably, the lower mold assembly includes a plurality of mold bases, the mold bases are movably mounted on a rotary table and distributed on a plurality of limiting grooves, the lower mold is fixedly installed inside the mold base, a plurality of positioning pins extending through to the bottom of the mold base are fixedly installed on the top of the mold base, and a groove is provided at the bottom of the mold base, the inner sidewall of the groove is connected to a plurality of engaging holes.

[0012] Preferably, the limiting assembly includes a plurality of bidirectional screws, which are rotatably mounted in a plurality of limiting grooves and extend to the outside of the rotary table. A rotating block is fixedly mounted at one end of the bidirectional screw located on the outside of the rotary table. Two threaded blocks are threadedly mounted on the outer side of the bidirectional screw. A limiting plate extending into the groove and located on both sides of the bidirectional screw is movably mounted inside the limiting groove. An inclined push-pull rod is rotatably mounted between the limiting plate and the threaded block. Two positioning pins extending into the locking hole are fixedly mounted on the side of the limiting plate near the locking hole.

[0013] Preferably, the bottom of the mold and the top of the rotary table are both provided with positioning grooves that are compatible with the positioning pins.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This rotatable PVC card pressing machine uses a control mechanism to drive a rotating table, which in turn rotates several lower mold components on its top. This allows the card to be pressed within the mold and then demolded, while simultaneously performing the pressing process. This enables continuous production, solves the problem of low efficiency in traditional equipment, and effectively improves the processing efficiency of the machine.

[0016] This rotatable PVC card molding machine uses a limit component to lock and limit the lower mold component on the rotary table. When the user needs to disassemble, repair, or maintain the machine, the lower mold component can be quickly disassembled and installed using the limit component, effectively reducing downtime. It allows for independent maintenance of a single mold without affecting the operation of other workstations, avoiding wasted time due to idle running. Attached Figure Description

[0017] Figure 1 A schematic diagram of the main structure of a rotatable PVC card pressing machine provided by this utility model;

[0018] Figure 2 A three-dimensional view of the molding mechanism structure of a rotatable PVC card molding machine provided by this utility model;

[0019] Figure 3 A three-dimensional view of the control mechanism structure of a rotatable PVC card pressing machine provided by this utility model;

[0020] Figure 4 A perspective view of the lower mold assembly structure of a rotatable PVC card pressing machine provided by this utility model;

[0021] Figure 5 A perspective view of the limiting component structure of a rotatable PVC card pressing machine provided by this utility model.

[0022] Legend: 1. Workbench; 2. Support base; 3. Pressing mechanism; 31. Electric push rod; 32. Pressure plate; 321. Guide block; 322. Guide groove; 323. Guide column; 33. Pressing mold; 34. Guide sleeve rod; 4. Rotary table; 41. Slip ring; 42. Slide rail; 43. Limiting groove; 5. Lower mold assembly; 51. Mold base; 52. Lower mold; 53. Positioning pin; 531. Positioning groove; 54. Groove; 55. Engaging hole; 6. Control mechanism; 61. Fixing frame; 62. Rotating shaft; 63. Control motor; 64. Bevel gear; 7. Limiting assembly; 71. Bidirectional screw; 72. Rotating block; 73. Threaded block; 74. Limiting plate; 75. Push-pull rod; 76. Positioning column. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0027] Example

[0028] like Figure 1-5 As shown, this utility model provides a technical solution: a rotatable PVC card pressing machine, including a worktable 1, a support base 2 fixedly installed on the top of the worktable 1, the worktable 1 and the support base 2 serving as the basic support platform of the equipment, a pressing mechanism 3 extending to its inner side fixedly installed on the top of the support base 2, the pressing mechanism 3 including an electric push rod 31, the electric push rod 31 fixedly installed on the support base 2, the output end of the electric push rod 31 extending to the inner side of the support base 2 and fixedly connected to a pressure plate 32, a guide block 321 extending into the interior of the support base 2 fixedly connected to the rear side of the pressure plate 32, and the support base 2... The front side is provided with a guide groove 322 that matches the movement trajectory of the guide block 321. A guide post 323 that passes through the guide block 321 is fixedly installed between the upper and lower sides of the inner wall of the guide groove 322. A pressure mold 33 is installed at the bottom of the pressure plate 32 by bolts. A guide sleeve rod 34 located on both sides of the electric push rod 31 is movably installed between the pressure plate 32 and the inner top wall of the support base 2. The guide sleeve rod 34 constrains the vertical movement trajectory of the pressure plate 32 to prevent swaying. The guide block 321 on the rear side of the pressure plate 32 slides along the guide groove 322 of the support base 2, and works with the guide post 323 to further ensure the vertical alignment of the pressure mold 33.

[0029] A rotary table 4 is movably mounted on the top of the workbench 1 and located in front of the support base 2. A slip ring 41 is fixedly mounted on the bottom of the rotary table 4. A slide rail 42, which is fixedly connected to the workbench 1, is slidably mounted inside the slip ring 41. Several limit grooves 43 are provided on the top of the rotary table 4 and are distributed in a ring at equal intervals. The sliding cooperation between the slip ring 41 and the slide rail 42 ensures that the rotary table 4 rotates smoothly.

[0030] A lower mold assembly 5 is movably mounted on the top of the rotary table 4. The rotary table 4 supports the lower mold assembly 5, realizing the function of rotating and switching workstations. The lower mold assembly 5 includes several mold bases 51. The mold bases 51 are movably mounted on the rotary table 4 and distributed on several limiting grooves 43. A lower mold 52 is fixedly mounted inside the mold base 51. The lower mold 52 is the mold cavity part, which cooperates with the pressure mold 33 to press PVC cards. Several positioning pins 53 are fixedly mounted on the top of the mold base 51 and extend to its bottom. The bottom of the pressure mold 33 and the top of the rotary table 4 are provided with positioning grooves 531 that are adapted to the positioning pins 53. The bottom of the mold base 51 is provided with a groove 54. The inner side wall of the groove 54 is connected to several engaging holes 55. The cooperation of the positioning pins 53 and the positioning grooves 531 can ensure the positioning accuracy when closing and installing the mold, and avoid pressing misalignment.

[0031] A control mechanism 6 is fixedly installed at the bottom of the workbench 1, extending through to its top and fixedly connected to the rotary table 4. The control mechanism 6 includes a fixed frame 61, which is fixedly installed at the bottom of the workbench 1. A rotating shaft 62, which passes through the workbench 1 and is fixedly connected to the rotary table 4, is rotatably installed on the inner side of the fixed frame 61. A control motor 63, extending into the outer side of the fixed frame 61, is fixedly installed on the outer side of both the output shaft of the control motor 63 and the outer side of the rotating shaft 62. The two bevel gears 64 mesh with each other. The two sets of meshing gears convert the horizontal rotational power into the horizontal rotational motion of the rotary table 4. This rotatable PVC card pressing machine drives the rotary table 4 to rotate through the control mechanism 6. The rotary table 4 then drives several lower mold components 5 on its top to rotate and adjust, so that the card can be pressed in the mold and then demolded, while the pressing process is carried out simultaneously, enabling continuous production.

[0032] The rotary table 4 is internally fitted with a limiting component 7 that extends outward and engages with the lower mold assembly 5. The limiting component 7 includes several bidirectional screws 71, each rotatably mounted within several limiting grooves 43 and extending to the outer side of the rotary table 4. A rotating block 72 is fixedly mounted at one end of each bidirectional screw 71 located on the outer side of the rotary table 4. The rotating block 72 allows for manual control of rotation by the user. Two threaded blocks 73 are threaded onto the outer side of each bidirectional screw 71. The limiting grooves 43 are internally fitted with a limiting component that extends into the recess 54 and... The limiting plates 74 are located on both sides of the bidirectional screw 71. An inclined push-pull rod 75 is rotatably installed between the limiting plates 74 and the threaded block 73. Two positioning pins 76 are fixedly installed on the side of the limiting plates 74 near the engaging hole 55, extending into it. The engagement hole 55 and the positioning pins 76 cooperate to limit the lower mold assembly 5, so that the lower mold assembly 5 can be quickly fixed and locked. When the user needs to disassemble, repair and maintain this rotatable PVC card molding machine, the lower mold assembly 5 can be quickly disassembled and assembled through the limiting assembly 7, which effectively reduces the downtime of the equipment and avoids the waste of idle running of the equipment.

[0033] The working process of this utility model:

[0034] Step 1: By controlling the motor 63 to drive the bevel gear 64 to mesh and transmit, the rotating shaft 62 rotates, thereby driving the rotating table 4 to rotate horizontally. The rotating table 4 then drives the lower mold 52 on the lower mold assembly 5 to rotate directly below the pressure mold 33.

[0035] Step 2: After the rotary table 4 rotates to the specified angle, the electric push rod 31 drives the pressure plate 32 to press down vertically. The pressure mold 33 and the lower mold 52 close to form a cavity. The positioning pin 53 and the positioning groove 531 cooperate to ensure the mold is aligned. After pressing is completed, the electric push rod 31 drives the pressure plate 32 to reset. At this time, the rotary table 4 is controlled to rotate again, so that the mold that has not been pressed can be pressed. The lower mold 52 that has been pressed can drive the formed card to perform demolding and other operations.

[0036] Step 3: When the rotating block 72 drives the bidirectional screw 71, the threaded block 73 drives the limiting plate 74 to move through the push-pull rod 75, so that the positioning pin 76 can be moved out of the locking hole 55, thus realizing the quick disassembly of the lower mold assembly 5. Conversely, it can be used for quick positioning and fixing.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rotatable PVC card pressing die machine, comprising a workbench (1), the top of the workbench (1) is provided with a supporting seat (2), the top of the supporting seat (2) is provided with a pressing die mechanism (3) extending to the inner side thereof, the top of the workbench (1) is provided with a rotating table (4) located at the front side of the supporting seat (2), the top of the rotating table (4) is provided with a lower die assembly (5), characterized in that: The bottom of the workbench (1) is provided with a control mechanism (6) penetrating to the top thereof and fixedly connected with a rotating table (4), the inside of the rotating table (4) is provided with a limiting assembly (7) extending to the outside thereof and clamped with a lower mold assembly (5); The control mechanism (6) comprises a fixed frame (61) fixedly installed on the bottom of the workbench (1), the inside of the fixed frame (61) is rotatably installed with a rotating shaft (62) penetrating the workbench (1) and fixedly connected with the rotating table (4), the outside of the fixed frame (61) is fixedly installed with a control motor (63) extending to the inside thereof, the output shaft of the control motor (63) and the outside of the rotating shaft (62) are both fixedly installed with bevel gears (64), the two bevel gears (64) are meshed with each other.

2. A rotatable PVC card die machine as claimed in claim 1, wherein: The mold pressing mechanism (3) comprises an electric push rod (31) fixedly installed on the support seat (2), the output end of the electric push rod (31) extends to the inside of the support seat (2) and is fixedly connected with a pressing plate (32), the bottom of the pressing plate (32) is installed with a mold (33) through bolts, the pressing plate (32) and the inner top wall of the support seat (2) are movably installed with guide sleeve rods (34) located on both sides of the electric push rod (31).

3. A rotatable PVC card die machine as claimed in claim 2, wherein: The rear side of the pressing plate (32) is fixedly connected with a guide block (321) extending to the inside of the support seat (2), the front side of the support seat (2) is provided with a guide groove (322) matching the movement track of the guide block (321), the inner wall of the guide groove (322) is fixedly installed with a guide column (323) penetrating the guide block (321) between the upper and lower sides thereof.

4. A rotatable PVC card die machine as claimed in claim 2, wherein: The bottom of the rotating table (4) is fixedly installed with a slip ring (41), the inside of the slip ring (41) is slidably installed with a slide rail (42) fixedly connected with the workbench (1), the top of the rotating table (4) is provided with a plurality of limiting grooves (43) which are annularly and equidistantly distributed.

5. A rotatable PVC card die machine as claimed in claim 4, wherein: The lower mold assembly (5) comprises a plurality of mold seats (51), the mold seats (51) are movably installed on the rotating table (4) and distributed on the plurality of limiting grooves (43), the inside of the mold seat (51) is fixedly installed with a lower mold (52), the top of the mold seat (51) is fixedly installed with a plurality of positioning pins (53) penetrating to the bottom thereof, the bottom of the mold seat (51) is provided with a recess (54), the inner side wall of the recess (54) is communicated with a plurality of clamping holes (55).

6. A rotatable PVC card die machine as claimed in claim 5, wherein: Said limiting assembly (7) comprises several bidirectional screws (71), the several bidirectional screws (71) are respectively rotatably installed in several limiting grooves (43) and penetrate to the outside of the rotating table (4), one end of the bidirectional screw (71) fixedly installed with a rotating block (72) outside the rotating table (4), the outside of the bidirectional screw (71) is screwedly installed with two threaded blocks (73), the inside of the limiting groove (43) movably installs a limiting plate (74) extending to the inside of the groove (54) and located on both sides of the bidirectional screw (71), the limiting plate (74) and the threaded block (73) rotatably install an inclined push-pull rod (75) between them, the side of the limiting plate (74) close to the clamping hole (55) is fixedly installed with two positioning columns (76) extending to the inside thereof.

7. A rotatable PVC card die machine as defined in claim 5, wherein: The bottom of the pressing die (33) and the top of the rotating table (4) are both provided with a positioning groove (531) matched with the positioning pin (53).