Semi-automatic winding displacement device based on manual coiling machine

Abstract

The utility model belongs to the technical field of coiling machines, and discloses a semi-automatic wire arranging device based on a manual coiling machine, which comprises a machine body, a rotating bearing is fixedly arranged in the machine body, a manual rotating handle is rotatably arranged in the rotating bearing, a main gear is fixedly arranged on one side of the manual rotating handle, and a gear shaft is fixedly arranged on the other side of the main gear. The two sides of the main gear are both connected with auxiliary gears in a meshed mode, the bottom face of the auxiliary gear on one side is fixedly provided with a first half-tooth gear, the bottom face of the auxiliary gear on the other side is fixedly provided with a second half-tooth gear, and the outer side of the second half-tooth gear is connected with a sliding rack in a meshed mode. The wire arranging machine can improve the uniformity of wire arranging, is high in precision, keeps stable transmission of equipment, can greatly improve the production efficiency, reduces the labor cost and the error rate, realizes continuous production, and improves the yield.

Description

Technical Field

[0001] This utility model belongs to the field of coil forming machine technology, specifically a semi-automatic wire laying device for manual coil forming machines. Background Technology

[0002] A coiling machine is a machine that winds finished wires and cables into coils. The coiling machine unit consists of three parts: a wire storage type automatic tension control wire feeding frame, a meter counting device, and a high-speed wire coiling main unit. In industry, coiling machines are often used to coil and package the produced wires for easy transportation, handling, and storage. In the past, coiling machines required manual wire arrangement during operation. If the wire arrangement was found to be slightly uneven during operation, the speed had to be adjusted manually and an emergency stop had to be made. On the one hand, the speed was slow and time wasted; on the other hand, winding errors could occur and dangers could easily arise. Adjustment was not easy during use.

[0003] Meanwhile, the patent specification with publication number CN 212245672 U discloses a coil forming machine, including a coil forming machine body. One end of the coil forming machine body is provided with a rotating shaft, and a limit pulley is provided on one side of the rotating shaft at one end of the coil forming machine body. A movable plate is provided below the rotating shaft at one end of the coil forming machine body. A fixed plate is provided on the outer wall of the rotating shaft, and an adjustment hole is provided on the upper part of the rotating shaft. A winding roller is provided at one end of the fixed plate, and a movable plate is provided on the outer wall of the winding roller. An adjustment roller is provided at one end of the movable plate.

[0004] However, in implementing the relevant technology, the following problems were found in the above-mentioned coil forming machine: due to the imperfect wiring function, the coils are easily arranged unevenly during the wiring process. If left unattended, the coils are likely to have quality and appearance problems during later storage and sale. If the wiring is redone, the imperfect wiring function of the utility model will easily result in uneven wiring, which is very time-consuming.

[0005] Therefore, a semi-automatic wire laying device based on a manual coil forming machine is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides a semi-automatic wire arrangement device for a manual coil forming machine, which has the advantage of automatic wire arrangement. This utility model realizes the semi-automatic wire arrangement function, which can improve the neatness and precision of wire arrangement, maintain the smooth transmission of the equipment, and at the same time, can significantly improve production efficiency, reduce labor costs and error rates, and achieve continuous production and increase output.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic wire-laying device for a manual coiling machine, comprising a machine body, a rotating bearing fixedly installed inside the machine body, a manual handle rotatably installed inside the rotating bearing, a main gear fixedly installed on one side of the manual handle, and auxiliary gears meshing with both sides of the main gear, a first half-tooth gear fixedly installed on the bottom surface of one auxiliary gear, and a second half-tooth gear fixedly installed on the bottom surface of the other auxiliary gear, a sliding rack meshing with the outer side of the second half-tooth gear, and the first half-tooth gear meshing with the sliding rack, a fixed frame fixedly installed on the bottom surface of the sliding rack, a wire guide wheel rotatably installed inside the fixed frame, and a coil movable on the outer side of the wire guide wheel.

[0008] Preferably, a sliding groove is provided on the inner side of the top of the machine body, and the sliding rack slides inside the sliding groove.

[0009] Preferably, deep groove bearings are fixedly installed inside both sides of the fixing frame, and a short shaft is rotatably installed inside the deep groove bearing, and the short shaft is rotatably connected to the wire guide wheel.

[0010] Preferably, a support frame is fixedly installed on the inner bottom side of the machine body, and an electric motor is fixedly installed on the top surface of the support frame.

[0011] Preferably, a linkage assembly is rotatably provided on the outer side of the main shaft of the motor, and a connecting shaft is rotatably provided on the other side of the linkage assembly, and the connecting shaft passes through the machine body. A take-up reel is fixedly provided on the other side of the connecting shaft, and a plug is fitted on the other side of the take-up reel, and the plug is threadedly connected to the connecting shaft.

[0012] Preferably, a mounting bracket is fixedly installed inside the machine body, and a bearing seat is fixedly installed on the top surface of the mounting bracket, with a connecting shaft passing through the bearing seat and rotatably connected to it.

[0013] Preferably, the linkage assembly includes a belt, a top synchronous pulley, and a bottom synchronous pulley, wherein the top synchronous pulley is fixedly connected to the connecting shaft, and the bottom synchronous pulley is fixedly connected to the main shaft of the motor.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention utilizes a manual handle to drive a main gear, which in turn drives two auxiliary gears on either side. One auxiliary gear drives a first half-gear, and the other drives a second half-gear. As the first half-gear rotates, it moves a sliding rack, a fixed frame, and a wire guide wheel to one side. When the outer teeth of the first half-gear engage, the outer teeth of the second half-gear mesh with the sliding rack, simultaneously moving the rack to the other side. This cycle repeats, achieving uniform wire arrangement. This invention implements a semi-automatic wire arrangement function, improving the neatness and precision of the wire arrangement, maintaining stable equipment transmission, significantly increasing production efficiency, reducing labor costs and error rates, enabling continuous production, and increasing output. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a semi-automatic wire laying device for a manual coil forming machine proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the wire guide wheel installation structure proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the motor mounting structure proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the sliding rack mounting structure proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the auxiliary gear mounting structure proposed in this utility model.

[0021] In the diagram: 1. Machine body; 2. Manual handle; 3. Main gear; 4. Secondary gear; 5. First half gear; 6. Second half gear; 7. Sliding rack; 8. Fixed frame; 9. Guide wheel; 10. Sliding groove; 11. Rotary bearing; 12. Support frame; 13. Motor; 14. Linkage assembly; 15. Connecting shaft; 16. Bearing seat; 17. Take-up reel; 18. Plug; 19. Mounting frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 5As shown, this utility model provides a semi-automatic wire-laying device for a manual coiling machine, including a body 1. A rotating bearing 11 is fixedly installed inside the body 1. A manual handle 2 is rotatably installed inside the rotating bearing 11. A main gear 3 is fixedly installed on one side of the manual handle 2. Secondary gears 4 are meshed on both sides of the main gear 3. A first half-tooth gear 5 is fixedly installed on the bottom surface of one secondary gear 4, and a second half-tooth gear 6 is fixedly installed on the bottom surface of the other secondary gear 4. A sliding rack 7 is meshed on the outer side of the second half-tooth gear 6, and the first half-tooth gear 5 meshes with the sliding rack 7. A fixing frame 8 is fixedly installed on the bottom surface of the sliding rack 7. A rotatable mechanism is rotatably installed inside the fixing frame 8. The guide wheel 9 has a coil mounted on its outer side. A manual handle 2 drives multiple auxiliary gears 4 to rotate. When the auxiliary gears 4 rotate, they drive the first half-gear 5 and the second half-gear 6 to rotate. When the first half-gear 5 rotates, it drives the sliding rack 7 to move to one side. When the first half-gear 5 is not engaged with the sliding rack 7, the second half-gear 6 engages with the sliding rack 7, causing the sliding rack 7 to move in the other direction. This achieves uniform wire arrangement, improving the neatness and precision of the wire arrangement, maintaining smooth equipment transmission, significantly increasing production efficiency, reducing labor costs and error rates, and enabling continuous production to increase output.

[0024] Specifically, a sliding groove 10 is provided on the inner side of the top of the body 1, and the sliding rack 7 slides inside the sliding groove 10. The sliding groove 10 provides a sliding track for the sliding rack 7, while limiting the range of movement of the sliding rack 7.

[0025] Furthermore, deep groove bearings are fixedly installed inside both sides of the fixing frame 8. A short shaft is rotatably installed inside the deep groove bearing, and the short shaft is rotatably connected to the wire guide wheel 9. The fixing frame 8 is mainly used to fix the wire guide wheel 9, as well as to ensure the flexibility and smoothness of rotation.

[0026] Furthermore, a support frame 12 is fixedly installed on the inner bottom of the body 1, and a motor 13 is fixedly installed on the top surface of the support frame 12. The support frame 12 is used to install the motor 13 and also serves to support the body 1, which is equivalent to a reinforcing rib.

[0027] It is worth noting that a linkage component 14 is rotatably mounted on the outer side of the main shaft of the motor 13, and a connecting shaft 15 is rotatably mounted on the other side of the linkage component 14. The connecting shaft 15 passes through the machine body 1, and a take-up reel 17 is fixedly mounted on the other side of the connecting shaft 15. A plug 18 is fitted on the other side of the take-up reel 17 and is threadedly connected to the connecting shaft 15. The starting point of the coil is fixedly mounted on the outer side of the take-up reel 17. The take-up reel 17 is rotated by the motor 13, thereby winding the coil around its outer side and evenly laying the wire through the wire guide 9.

[0028] It is worth noting that a mounting bracket 19 is fixedly installed inside the body 1, and a bearing seat 16 is fixedly installed on the top surface of the mounting bracket 19. The connecting shaft 15 passes through the bearing seat 16 and is rotatably connected to the bearing seat 16. The bearing seat 16 is mainly used to fix the connecting shaft 15 and to ensure the concentricity of the connecting shaft 15.

[0029] It is worth mentioning that the linkage assembly 14 includes a belt, a top synchronous pulley, and a bottom synchronous pulley. The top synchronous pulley is fixedly connected to the connecting shaft 15, and the bottom synchronous pulley is fixedly connected to the main pulley of the motor 13. The linkage assembly 14 is used to transmit the kinetic energy of the motor 13 and at the same time ensure the synchronization between the connecting shaft 15 and the motor 13.

[0030] Among them, the electric motor 13 is prior art and will not be described in detail; at the same time, this utility model also includes a power supply, a controller, and a switch, etc., which are not the main technical points of this patent and will not be described in detail; the "front, back, left, and right" perspectives of this device are as follows: Figure 1 The direction shown in the diagram is the reference.

[0031] Working principle and process:

[0032] When using a semi-automatic wire-laying device based on a manual coiling machine, firstly, manually rotate the manual handle 2 on the top surface of the machine body 1. The manual handle 2 drives the main gear 3, which in turn drives the auxiliary gears 4 on both sides to rotate simultaneously. One auxiliary gear 4 drives the first half-tooth gear 5 to rotate, and the other auxiliary gear 4 drives the second half-tooth gear 6 to rotate. When the first half-tooth gear 5 rotates, it drives the sliding rack 7 to move inside the sliding groove 10. At the same time, the sliding rack 7 moves, driving the fixed frame 8 and the wire guide wheel 9 on the bottom surface to move. The outer side of the wire guide wheel 9 is provided with a coil. While the first half-tooth gear 5 drives the sliding rack 7 to move to one side, the second half-tooth gear 6 is also rotating. When the outer teeth of the first half-tooth gear 5 lose their connection with the sliding rack 7, the outer teeth of the second half-tooth gear 6 will then drive the sliding rack 7 to move to the other side. This cycle repeats to achieve the wire laying function. A rotating bearing 11 is installed inside the body 1 at the bottom of the manual handle 2. The rotating bearing 11 is used to reduce the friction between the manual handle 2 and the body 1, thereby increasing its service life. Then, turn on the switch of the motor 13 at the top of the support frame 12. The motor 13 drives the connecting shaft 15 to rotate through the linkage component 14. The connecting shaft 15 is fixed to the top surface of the mounting frame 19 through the bearing seat 16. The connecting shaft 15 drives the take-up reel 17 to rotate. When the take-up reel 17 rotates, the coil is wound on its outer side. The plug 18 is used to fix the other side of the take-up reel 17. This utility model realizes a semi-automatic wire laying function, which can improve the neatness and precision of the wire laying, maintain the smooth transmission of the equipment, and at the same time, can greatly improve production efficiency, reduce labor costs and error rates, and achieve continuous production and increase output.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic wire winding device based on a hand-made coiling machine, comprising a body (1), characterized in that: The inside of the machine body (1) is fixedly provided with a rotating bearing (11), the inside of the rotating bearing (11) is rotatably provided with a manual rotating handle (2), one side of the manual rotating handle (2) is fixedly provided with a main gear (3), both sides of the main gear (3) are meshingly connected with a secondary gear (4), the bottom surface of one side of the secondary gear (4) is fixedly provided with a first half-tooth gear (5), the bottom surface of the other side of the secondary gear (4) is fixedly provided with a second half-tooth gear (6), the outer side of the second half-tooth gear (6) is meshingly connected with a sliding rack (7), and the first half-tooth gear (5) is engaged with the sliding rack (7), the bottom surface of the sliding rack (7) is fixedly provided with a fixing frame (8), the inside of the fixing frame (8) is rotatably provided with a wire passing wheel (9), and the outer side of the wire passing wheel (9) is movably provided with a coil.

2. A semi-automatic wire arranging device based on a hand-made coiling machine according to claim 1, characterized in that: The top inside of the machine body (1) is provided with a sliding groove (10), and the sliding rack (7) slides in the sliding groove (10).

3. A semi-automatic wire arranging device based on a hand-made coiling machine according to claim 1, characterized in that: Both sides of the inside of the fixing frame (8) are fixedly provided with a deep groove bearing, the inside of the deep groove bearing is rotatably provided with a short shaft, and the short shaft is rotatably connected with the wire passing wheel (9).

4. A semi-automatic wire arranging device based on a hand-made coiling machine according to claim 1, characterized in that: The bottom inside of the machine body (1) is fixedly provided with a support frame (12), the top surface of the support frame (12) is fixedly provided with a motor (13).

5. A semi-automatic wire winding device based on a hand-made coil machine according to claim 4, characterized in that: The outer side of the main shaft of the motor (13) is rotatably provided with a linkage assembly (14), the other side of the linkage assembly (14) is rotatably provided with a connecting shaft (15), the connecting shaft (15) penetrates the machine body (1), the other side of the connecting shaft (15) is fixedly provided with a take-up wheel (17), the other side of the take-up wheel (17) is abutted with a plug (18), and the plug (18) is threadedly connected with the connecting shaft (15).

6. A semi-automatic wire winding device based on a hand-made coil machine according to claim 1, characterized in that: The inside of the machine body (1) is fixedly provided with a mounting frame (19), the top surface of the mounting frame (19) is fixedly provided with a bearing seat (16), and the connecting shaft (15) penetrates the bearing seat (16) and is rotatably connected with the bearing seat (16).

7. A semi-automatic wire winding device based on a hand-made coil machine according to claim 5, characterized in that: The linkage assembly (14) comprises a belt, a top synchronous wheel and a bottom synchronous wheel, wherein the top synchronous wheel is fixedly connected with the connecting shaft (15), and the bottom synchronous wheel is fixedly connected with the main shaft of the motor (13).

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