Construction temperature control device for fan foundation mass concrete

By using a heated enclosure structure and dynamically adjusting the position of the furnace in the large-volume concrete of the wind turbine foundation, the problem of temperature cracks caused by rapid temperature rise in large-volume concrete was solved, ensuring that the concrete develops at a suitable temperature and improving the stability and safety of the structure.

CN223991599UActive Publication Date: 2026-03-13内蒙古电力建设(集团)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

In wind turbine foundations, large-volume concrete experiences rapid temperature rise due to the heat released during hydration, which can easily lead to temperature cracks. Furthermore, the hydration reaction slows down during winter construction, affecting the structural safety and reliability. Existing technologies struggle to effectively control the temperature.

Method used

The structure employs a heated enclosure, combined with horizontal moving hooks and vertical moving installation frames. Temperature sensors detect the concrete temperature, dynamically adjusting the position and number of furnaces. Heat-conducting fins enhance heat conductivity, maintaining a consistent temperature inside and outside the concrete.

Benefits of technology

It enables rapid and convenient adjustment of concrete layer temperature, avoids temperature cracks, ensures concrete development at suitable temperatures, and improves structural stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete temperature control, in particular to a construction temperature control device for fan foundation mass concrete, which comprises a warm shed, a transverse moving hook rod, a vertical moving mounting frame and a temperature sensor. The vertical moving mounting frame comprises a telescopic frame, vertical moving hooks symmetrically arranged on the telescopic frame and hooked on the transverse moving rods on the two sides, and a stove arranged in the telescopic frame, through arrangement of the transverse moving hooks and the vertical moving hooks, the position of the stove can be rapidly adjusted in the moving process of the transverse moving hooks and the vertical moving hooks, so that the heating position is changed, and the heating efficiency is improved by increasing or decreasing the number of the telescopic frame. And by arranging the telescopic frame, the distance between the furnace and the concrete layer is adjusted, so that the temperature inside and outside the concrete is kept consistent, the appropriate air temperature is kept, and the device is suitable for concrete development.
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Description

Technical Field

[0001] This utility model relates to the field of concrete temperature control technology, specifically a construction temperature control device for large-volume concrete for wind turbine foundations. Background Technology

[0002] The rapid development of wind power technology and the continuous increase in the single-unit capacity of wind turbines have placed higher demands on the load-bearing capacity and stability of wind turbine foundations. As a crucial component of wind power systems, the quality of wind turbine foundations directly impacts the safe operation and economic benefits of the entire wind farm. Mass concrete, due to its excellent integrity, durability, and impermeability, is widely used in the construction of wind turbine foundations. However, due to its large volume, small surface area, concentrated heat release during cement hydration, and rapid internal temperature rise, temperature cracks can occur when the internal and external temperature differences exceed a certain range, affecting the structural safety and reliability. Simultaneously, winter construction faces various adverse factors that are not considered under normal temperature conditions, such as reduced temperature slowing down cement hydration; water freezing below 0℃ halting hydration and reducing concrete strength growth; and the expansion of approximately 9% in freshly poured concrete due to freezing, which can cause early-strength concrete with low strength to crack due to freezing stress. Therefore, a temperature control device for the construction of mass concrete for wind turbine foundations is needed. Utility Model Content

[0003] The purpose of this invention is to provide a construction temperature control device for large-volume concrete for wind turbine foundations, in order to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A construction temperature control device for large-volume concrete foundations for wind turbines, the large-volume concrete foundation comprising a foundation and a concrete layer disposed on the foundation, the construction temperature control device comprising:

[0006] A greenhouse, the greenhouse comprising a frame set on the foundation and an insulating film laid on the frame;

[0007] A transverse shift hook rod, comprising a transverse shift rod and transverse shift hooks disposed at both ends of the transverse shift rod and hooked onto the frame;

[0008] A vertical moving installation frame includes a telescopic frame, vertical moving hooks symmetrically arranged on the telescopic frame and hooked on the horizontal moving rods on both sides, and a stove arranged in the telescopic frame. The horizontal moving hooks move along the frame, and the vertical moving hooks move along the horizontal moving rods to adjust the position of the stove.

[0009] A temperature sensor is installed in the concrete layer below the furnace. The temperature sensor is used to detect the center temperature and surface temperature of the concrete layer. When the center temperature is higher than the surface temperature, the telescopic frame moves the furnace closer to the concrete layer. When the center temperature is lower than the surface temperature, the telescopic frame moves the furnace away from the concrete layer.

[0010] Preferably, the telescopic frame includes a fixed frame disposed on the vertical moving hook, a guide rod inserted on the fixed frame, a movable frame disposed on the guide rod, a cross support rod disposed on the movable frame, heat-conducting fins disposed on the cross support rod, a limiting block disposed at the other end of the guide rod, and a telescopic rod disposed on the movable frame and connected to the vertical moving hook.

[0011] Preferably, the cross-shaped support rod is used to support the furnace, the telescopic rod is used to move the cross-shaped support rod, thereby moving the furnace away from or closer to the concrete layer, and the heat-conducting fins are used to improve heat conduction.

[0012] Preferably, the fixed frame is further provided with a furnace fixing component.

[0013] Preferably, the furnace-fixing component includes a furnace-fixing threaded rod inserted into the fixed frame, a turntable disposed on the furnace-fixing threaded rod, and a rotating rod disposed on the turntable.

[0014] Preferably, when the rotating rod is rocked, the fixed furnace threaded rod abuts against the furnace, fixing the furnace in place.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention, through the setting of horizontal and vertical moving hooks, allows for rapid adjustment of the furnace position during the movement of the horizontal and vertical moving hooks, thereby changing the heating position. By increasing or decreasing the number of telescopic frames, the number of furnaces can be quickly and conveniently changed. The setting of telescopic frames adjusts the distance between the furnace and the concrete layer, ensuring that the temperature inside and outside the concrete remains consistent and maintains a suitable air temperature, which is suitable for concrete development. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the greenhouse of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model after the heat insulation film is hidden;

[0019] Figure 3 This is a diagram showing the positional relationship between the horizontal moving hook and the vertical moving mounting frame of this utility model;

[0020] Figure 4This is a schematic diagram of the vertical moving installation frame of this utility model.

[0021] In the diagram: 1. Foundation; 2. Concrete layer; 3. Frame; 4. Insulation film; 5. Horizontal movement rod; 6. Horizontal movement hook; 7. Vertical movement hook; 8. Stove; 9. Temperature sensor; 10. Fixed frame; 11. Guide rod; 12. Moving frame; 13. Cross support rod; 14. Heat-conducting fins; 15. Limiting block; 16. Telescopic rod; 17. Fixed furnace threaded rod; 18. Turntable; 19. Rotating rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4 This utility model provides a technical solution:

[0024] A construction temperature control device for large-volume concrete foundations of wind turbines, the large-volume concrete foundation comprising a foundation 1 and a concrete layer 2 disposed on the foundation 1, the construction temperature control device comprising:

[0025] The greenhouse consists of a frame 3 and an insulation film 4. The frame 3 is set on the foundation 1 and is a house-shaped steel pipe scaffold that covers the concrete layer 2. The insulation film 4 is laid on the frame 3 and is fixed to the frame 3 by wire. The insulation film 4 has a door curtain for people to enter and exit, and ventilation openings for air exchange and rapid cooling.

[0026] The transverse moving hook rod includes a transverse moving rod 5 and a transverse moving hook 6. The transverse moving hook 6 is set at both ends of the transverse moving rod 5 and hooked on the frame 3. The transverse moving hook 6 is fixedly connected to the transverse moving rod 5 by welding or other means. The transverse moving hook 6 has a slot so that the transverse moving hook 6 can be hooked on the frame 3, and the transverse moving hook 6 can move along the steel pipe on the frame 3 to adjust the position of the transverse moving rod 5.

[0027] The vertical moving installation frame includes a telescopic frame, vertical moving hooks 7 symmetrically arranged on the telescopic frame and hooked onto the horizontal moving rods 5 on both sides, and a furnace 8 set inside the telescopic frame. The telescopic frame includes a fixed frame 10, guide rods 11, moving frame 12, cross support rods 13, heat-conducting fins 14, limiting blocks 15, and telescopic rods 16. The fixed frame 10 is set on the vertical moving hooks 7 and is fixedly connected to the vertical moving hooks 7 by welding or other means. There are two vertical moving hooks 7 symmetrically arranged on the fixed frame 10. The 7 has a slot so that the two vertical moving hooks 7 can be hooked onto the two horizontal moving rods 5 respectively, allowing the vertical moving hooks 7 to move along the horizontal moving rods 5 to adjust the position of the fixed frame 10. The guide rod 11 is inserted into the fixed frame 10 and is movably connected to the fixed frame 10. The moving frame 12 is set on the guide rod 11 and is fixedly connected to the guide rod 11 by screws or welding. The cross support rod 13 is set on the moving frame 12 and is fixedly connected to the moving frame 12 by screws or welding. The moving frame 12 is fixedly connected. Heat-conducting fins 14 are mounted on the cross-shaped support rod 13. Each heat-conducting fin 14 consists of several connected heat-conducting plates. The heat-conducting fins 14 are fixedly connected to the cross-shaped support rod 13 by bolts or other means. A limiting block 15 is located at the other end of the guide rod 11 and is fixedly connected to the end of the guide rod 11 by screws or other means. A telescopic rod 16 is mounted on the moving frame 12 and connected to the vertical moving hook 7. One end of the telescopic rod 16 is fixedly connected to the moving frame 12 by bolts or other means. The other end of the telescopic rod 16 is fixedly connected to the vertical moving hook 7 by means of bolts or other means. The telescopic rod 16 can be the LA20 linear push rod of Linac Transmission Systems (Shenzhen) Co., Ltd. The cross support rod 13 is used to support the furnace 8. The telescopic rod 16 is used to drive the cross support rod 13 to move, thereby moving the furnace 8 away from or closer to the concrete layer 2. The heat-conducting fins 14 are used to improve the heat conduction capacity. Bolts can also be preset on the vertical moving hook 7 and the horizontal moving hook 6 to fix the position of the vertical moving hook 7 and the horizontal moving hook 6.

[0028] The fixed frame 10 is also provided with a furnace fixing component, which includes a furnace fixing threaded rod 17, a turntable 18, and a rotating rod 19. The furnace fixing threaded rod 17 is inserted into the fixed frame 10 and into a threaded hole in the fixed frame 10, so that the furnace fixing threaded rod 17 is rotatably connected to the fixed frame 10. The turntable 18 is set on the furnace fixing threaded rod 17 and is fixedly connected to the furnace fixing threaded rod 17 by welding or other means. The rotating rod 19 is set on the turntable 18 and is fixedly connected to the turntable 18 by screws or welding. The rotating rod 19 is eccentrically set on the turntable 18. When the rotating rod 19 is shaken, the furnace fixing threaded rod 17 moves and abuts against the furnace 8, fixing the furnace 8.

[0029] Temperature sensor 9 is installed in the concrete layer 2 below the furnace 8. Temperature sensor 9 is used to detect the temperature inside and on the surface of the concrete layer 2. When the surface temperature is higher than the center temperature, the telescopic frame moves the furnace 8 away from the concrete layer 2, causing the surface temperature of the concrete layer 2 to decrease. When the surface temperature is lower than the center temperature, the telescopic frame moves the furnace 8 closer to the concrete layer 2, causing the surface temperature of the concrete layer 2 to increase. The internal and external temperatures of the concrete layer 2 are kept consistent. A microcontroller is also installed on the moving frame 12. The microcontroller can be an Intel 80C51. Temperature sensor 9 and telescopic rod 16 are respectively connected to the microcontroller through data electrical signals. Temperature sensor 9 can be an HC-TW81 concrete thermometer from Beijing Haichuang High-Tech Technology Co., Ltd.

[0030] Working principle: In use, after the frame 3 is erected, the horizontal moving rod 5 is hooked onto the frame 3 through the horizontal moving hooks 6 at both ends, and then the vertical moving hook 7 is hooked onto the horizontal moving rod 5. The horizontal moving hook 6 moves along the frame 3, and the vertical moving hook 7 moves along the horizontal moving rod 5. Adjust the position of the stove 8. According to the actual use, set the number and position of the stove 8 reasonably. Set the temperature sensor 9 at the corresponding position below the stove 8. The temperature sensor 9 is used to detect the temperature inside and on the surface of the concrete layer 2. When the surface temperature is higher than the center temperature, the telescopic frame moves the stove 8 away from the concrete layer 2, so that the surface temperature of the concrete layer 2 decreases. When the surface temperature is lower than the center temperature, the telescopic frame moves the stove 8 closer to the concrete layer 2, so that the surface temperature of the concrete layer 2 increases. The internal and external temperatures of the concrete layer 2 are kept consistent.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A construction temperature control device for a wind turbine foundation mass concrete including a foundation and a concrete layer provided on the foundation, characterized by, The construction temperature control device comprises: a warm shed comprising a frame arranged on the foundation and a heat preservation film laid on the frame; a horizontal moving hook rod comprising a horizontal moving rod and horizontal moving hooks arranged at both ends of the horizontal moving rod and hooked on the frame; a vertical moving installation frame comprising an extension frame, vertical moving hooks symmetrically arranged on the extension frame and hooked on the horizontal moving rods on both sides, a stove arranged in the extension frame, the horizontal moving hooks moving along the frame, the vertical moving hooks moving along the horizontal moving rods, and the position of the stove being adjusted; a temperature sensor arranged in a concrete layer below the stove, the temperature sensor being used to detect the center temperature and surface temperature of the concrete layer, the extension frame driving the stove to be close to the concrete layer when the center temperature is higher than the surface temperature, and the extension frame driving the stove to be away from the concrete layer when the center temperature is lower than the surface temperature.

2. The construction temperature control device for mass concrete of a fan foundation according to claim 1, characterized in that: The extension frame comprises a fixed frame arranged on the vertical moving hooks, a guide rod inserted in the fixed frame, a moving frame arranged on the guide rod, a cross support rod arranged on the moving frame, heat conduction fins arranged on the cross support rod, a limiting block arranged at the other end of the guide rod, and an extension rod arranged on the moving frame and connected with the vertical moving hooks.

3. The temperature control device for construction of mass concrete of a fan foundation according to claim 2, characterized in that: The cross support rod is used to support the stove, the extension rod is used to drive the cross support rod to move, thereby driving the stove to be away from or close to the concrete layer, and the heat conduction fins are used to improve the heat conduction capacity.

4. The temperature control device for construction of mass concrete of a fan foundation according to claim 2, characterized in that: The fixed frame is further provided with a stove fixing member.

5. The temperature control device for construction of mass concrete of a fan foundation according to claim 4, characterized in that: The stove fixing member comprises a stove fixing threaded rod inserted in the fixed frame, a rotating disc arranged on the stove fixing threaded rod, and a rotating rod arranged on the rotating disc.

6. The temperature control device for construction of mass concrete of a fan foundation according to claim 5, characterized in that: When the rotating rod is shaken, the stove fixing threaded rod abuts against the stove, thereby fixing the stove.