Quick mounting structure of stop valve

By simplifying the installation mechanism and sealing design of the gate valve, the problem of complex and time-consuming installation of existing gate valves has been solved, enabling rapid installation and efficient maintenance, and improving the safety and reliability of the equipment.

CN223992043UActive Publication Date: 2026-03-13ZHEJIANG DONGYI MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The installation process of existing gate valves is complex and time-consuming, requiring special tools and highly skilled workers, and cannot meet the needs for rapid installation and maintenance.

Method used

The installation mechanism, including a positioning cylinder, a pressing rod, a clamping plate, and a spring, simplifies the connection process and features a sealing design, enabling quick installation and disassembly. Waterproof bumps and silicone gaskets further enhance sealing and stability.

Benefits of technology

It simplifies the installation process of the gate valve, reduces reliance on highly skilled workers, reduces the risk of leakage, improves safety and reliability, shortens maintenance time, and enhances the flexibility and emergency response capabilities of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stop valve installation, in particular to a stop valve quick installation structure which comprises an installation pipe, a stop valve body is arranged on the installation pipe, connecting pipes are arranged at the two ends of the installation pipe, the installation pipe and the connecting pipes are connected through an installation mechanism, and the installation mechanism comprises a positioning cylinder, a pressing rod, a clamping plate and a spring. A plurality of grooves are formed in the outer surface of the mounting pipe, clamping grooves matched with the clamping plates are formed in the inner surfaces of the connecting pipes, waterproof protruding blocks are fixedly connected to the inner surfaces of the two connecting pipes, waterproof grooves matched with the waterproof protruding blocks are formed in the two ends of the mounting pipe, and silica gel pads are arranged in the waterproof grooves. According to the utility model, the structure is novel, the installation steps and the operation process of the stop valve are simplified, the dependence on high-skill workers is reduced, the labor cost and the leakage risk caused by improper installation are reduced, the overall safety and reliability are improved, the maintenance and repair time is shortened, and the flexibility is improved.
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Description

Technical Field

[0001] This utility model relates to the field of gate valve installation technology, specifically a gate valve quick installation structure. Background Technology

[0002] In modern industrial and engineering systems, gate valves are widely used in fluid control, primarily for regulating and protecting systems by controlling fluid flow. A gate valve typically consists of main components such as a valve body, valve seat, valve disc, and valve stem. The original design intent of a gate valve is to effectively stop fluid flow when closed and provide a smooth flow rate when open. However, existing gate valves often face some problems in practical applications, especially in scenarios requiring rapid installation and disassembly.

[0003] Current gate valves typically require lengthy installation times and complex operating procedures. The installation process involves multiple steps, including securing the valve, connecting pipes, and adjusting the sealing components, all of which increase the time and difficulty of installation. Furthermore, due to their structural design, many gate valves require specialized tools and techniques for installation, leading to increased installation costs.

[0004] With the continuous improvement of industrial automation and production efficiency, the demand for rapid installation of equipment and components is increasing. Especially in industries such as petrochemicals and power, rapid equipment switching or maintenance has become a key factor in improving production efficiency. Therefore, existing installation methods for gate valves can no longer meet these needs for rapid installation and maintenance. No solutions have yet been proposed to address these related technical problems. Utility Model Content

[0005] To address the problems in related technologies, this utility model proposes a quick-installation structure for gate valves to overcome the aforementioned technical issues in existing technologies. The purpose of this utility model is to simplify the installation steps and operation process of gate valves, making it easier for operators to complete the installation, reducing reliance on highly skilled workers, thereby reducing labor costs, effectively reducing the risk of leakage due to improper installation, improving overall safety and reliability, shortening maintenance and repair time, enhancing flexibility, allowing for rapid adjustment and replacement under different operating conditions, and providing greater operational space.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a quick installation structure for a shut-off valve, including an installation pipe, a shut-off valve body being mounted on the installation pipe, and connecting pipes being provided at both ends of the installation pipe, wherein the installation pipe and the connecting pipes are connected by an installation mechanism;

[0007] The installation mechanism includes a positioning cylinder, a pressing rod, a clamping plate, and springs. The positioning cylinder is fixedly installed on the outer surface of the installation tube. Several grooves are formed on the outer surface of the installation tube. The clamping plate is set inside the grooves. One end of the bottom of the pressing rod passes through the positioning cylinder and is fixedly connected to one side of the clamping plate. Several springs are provided, and both ends are fixedly connected to the clamping plate and the grooves, respectively. The inner surface of the connecting tube is provided with a groove that matches the clamping plate.

[0008] Waterproof protrusions are fixedly connected to the inner surfaces of both connecting pipes, and waterproof grooves matching the waterproof protrusions are opened at both ends of the mounting pipes. Silicone pads are placed inside the waterproof grooves.

[0009] Preferably, the end of the connecting pipe furthest from the mounting pipe is connected to a transmission pipe.

[0010] Preferably, a rubber column is further provided inside the groove, with both ends of the rubber column being fixedly connected to the card plate and the groove, respectively, and the spring being sleeved on the outer surface of the rubber column.

[0011] Preferably, the end of the card plate away from the pressing rod is sloping.

[0012] Preferably, the waterproof protrusion has a T-shaped cross-section, and the waterproof groove has a ring-shaped structure.

[0013] Preferably, the installation mechanism is provided in several groups and is arranged in a ring at equal intervals.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This utility model is a quick installation structure for a gate valve. By setting up an installation mechanism, the convenience of installing the installation pipe and the connecting pipe is improved. First, manually press the pressing rod to move it downward. When the pressing rod moves, it drives the clamping plate to move and the spring is compressed. Insert the installation pipe into the connecting pipe. Release the pressing rod. Under the action of the spring, the clamping plate extends into the groove, which can fix the connecting pipe and prevent the connecting pipe from falling off. This simplifies the installation steps and operation process of the gate valve. Operators can complete the installation more easily, reducing the dependence on highly skilled workers and thus reducing labor costs. It effectively reduces the risk of leakage caused by improper installation, improves the overall safety and reliability, shortens the maintenance and repair time, and improves flexibility. It can be quickly adjusted and replaced under different working conditions, providing a larger operating space.

[0016] (2) This utility model is a quick installation structure for a shut-off valve. By setting waterproof protrusions, waterproof grooves and silicone pads, it can effectively prevent fluid overflow, maintain stable operation of the equipment, and improve the stability of the connection between the installation pipe and the connecting pipe. It can not only play a sealing role, but also absorb and mitigate vibration or impact. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 for Figure 2 A magnified structural diagram of part A;

[0020] Figure 4 for Figure 2 A magnified structural diagram of part B.

[0021] Attached diagram descriptions: 1. Installation pipe; 2. Gate valve body; 3. Connecting pipe; 4. Positioning cylinder; 5. Pressing rod; 6. Clamping plate; 7. Transmission pipe; 8. Rubber column; 9. Spring; 10. Groove; 11. Slot; 12. Waterproof protrusion; 13. Waterproof groove; 14. Silicone pad. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Example 1

[0024] Please see Figure 1-4 This utility model proposes a technical solution for a quick-installation structure for a stop valve: a quick-installation structure for a stop valve includes an installation pipe 1, a stop valve body 2 mounted on the installation pipe 1, and connecting pipes 3 at both ends of the installation pipe 1. The installation pipe 1 and the connecting pipes 3 are connected by an installation mechanism. Specifically, both the installation pipe 1 and the connecting pipes 3 are made of metal. By setting up an installation mechanism, the installation and disassembly of the installation pipe 1 and the connecting pipes 3 are convenient, and the operation steps are simple.

[0025] The installation mechanism includes a positioning cylinder 4, a pressing rod 5, a clamping plate 6, and a spring 9. The positioning cylinder 4 is fixedly installed on the outer surface of the installation tube 1. Several grooves 10 are formed on the outer surface of the installation tube 1. The clamping plate 6 is set inside the grooves 10. One end of the bottom of the pressing rod 5 passes through the positioning cylinder 4 and is fixedly connected to one side of the clamping plate 6. Several springs 9 are provided, and both ends are fixedly connected to the clamping plate 6 and the grooves 10 respectively. The inner surface of the connecting tube 3 is provided with a groove 11 that matches the clamping plate 6. Specifically, the positioning cylinder 4 serves to limit the pressing rod 5 and improve the stability of the pressing rod 5's up and down movement. The pressing rod 5 and the clamping plate 6 adopt an integrated structure. When the connecting tube 3 needs to be installed, the pressing rod 5 is manually pressed to move the pressing rod 5 downward. When the pressing rod 5 moves, it drives the clamping plate 6 to move, and the spring 9 is compressed, inserting the installation tube 1 into the connecting tube 3. When the pressing rod 5 is released, the clamping plate 6 extends into the groove 11 under the action of the spring 9, thus fixing the connecting tube 3 and preventing the connecting tube 3 from falling off.

[0026] Waterproof protrusions 12 are fixedly connected to the inner surfaces of both connecting pipes 3. Waterproof grooves 13 matching the waterproof protrusions 12 are opened at both ends of the mounting pipe 1. A silicone gasket 14 is set inside the waterproof groove 13. Specifically, the waterproof protrusions 12 can effectively prevent fluid from overflowing, and the sealing effect is improved by setting the silicone gasket 14.

[0027] Please see Figure 1-2 As shown, furthermore, the end of the connecting pipe 3 away from the mounting pipe 1 is connected to a transmission pipe 7.

[0028] In this embodiment, the transmission pipe 7 facilitates fluid flow.

[0029] Please see Figure 2-3 As shown, furthermore, a rubber column 8 is provided inside the groove 10. The two ends of the rubber column 8 are fixedly connected to the card plate 6 and the groove 10 respectively, and the spring 9 is sleeved on the outer surface of the rubber column 8.

[0030] In this embodiment, the rubber pillar 8 effectively improves the stability of the clamping plate 6 in fixing the connecting pipe 3.

[0031] Please see Figure 2-3 As shown, the end of the card plate 6 away from the pressing rod 5 is further designed with a sloping structure.

[0032] In this embodiment, convenience is improved.

[0033] Please see Figure 2 As shown, the waterproof protrusion 12 has a T-shaped cross-section, and the waterproof groove 13 has a ring-shaped structure.

[0034] In this embodiment, a comprehensive sealing effect is achieved.

[0035] Please see Figure 1-2 As shown, the installation mechanism is further configured in several groups, arranged in a ring at equal intervals.

[0036] In this embodiment, the installation mechanism is provided in six sets to improve the stability of the installation effect.

[0037] The working principle of this utility model:

[0038] The two connecting pipes 3 are installed onto the mounting pipe 1 using the installation mechanism. First, manually press the pressing rod 5 to move it downwards. As the pressing rod 5 moves, it moves the clamping plate 6, compressing the spring 9 and inserting the mounting pipe 1 into the connecting pipe 3. Release the pressing rod 5, and under the action of the spring 9, the clamping plate 6 extends into the clamping groove 11, thus fixing the connecting pipe 3 and preventing it from falling off. At the same time, the waterproof protrusion 12 on the connecting pipe 3 is inserted into the waterproof groove 13 of the mounting pipe 1. The waterproof protrusion 12 can effectively prevent fluid from overflowing, and the silicone gasket 14 can improve the sealing effect.

[0039] This invention solves the problem of complex steps and long installation times required for traditional gate valves. By simplifying the connection and sealing methods, installation time can be significantly shortened, improving equipment commissioning efficiency and reducing downtime, allowing production lines to resume normal operation more quickly. The simplified installation steps and operating procedures make installation easier for operators, reducing the need for specialized skills and reliance on highly skilled workers, thus reducing labor costs. Especially in situations with short equipment maintenance and replacement cycles, it effectively reduces the risk of leakage due to improper installation. The simplified operating steps reduce the probability of human error, improving overall safety and reliability. This makes maintenance or replacement of the gate valve more convenient; operators can easily disassemble or replace it, significantly shortening maintenance time, improving equipment availability, and reducing production losses due to downtime. It also possesses strong flexibility, allowing for rapid adjustment and replacement under different operating conditions, enhancing emergency response capabilities and adaptability. Especially in applications requiring frequent adjustments or switching of operating modes, the quick-install gate valve provides greater operational flexibility.

[0040] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick mounting structure of a globe valve characterized by comprising: The utility model provides a kind of installation mechanism, including installation pipe (1), the installation pipe (1) is provided with stop valve body (2), the both ends of the installation pipe (1) are provided with connecting pipe (3), and the installation pipe (1) and connecting pipe (3) are connected by installation mechanism; The installation mechanism includes positioning cylinder (4), pressing rod (5), clamping plate (6) and spring (9), the positioning cylinder (4) is fixedly installed on the outer surface of installation pipe (1), the outer surface of installation pipe (1) is provided with a plurality of grooves (10), the clamping plate (6) is arranged inside the groove (10), the bottom one end of the pressing rod (5) penetrates the positioning cylinder (4) and is fixedly connected with one side of clamping plate (6), the spring (9) is provided with a plurality of, and two ends are fixedly connected with clamping plate (6) and groove (10) respectively, the inner surface of connecting pipe (3) is provided with clamping groove (11) matched with clamping plate (6). The inner surface of two connecting pipes (3) is fixedly connected with waterproof boss (12), the both ends of installation pipe (1) are provided with waterproof groove (13) matched with waterproof boss (12), and the inside of waterproof groove (13) is provided with silica gel pad (14).

2. The quick mounting structure of a globe valve according to claim 1, wherein: The end of the connecting pipe (3) away from the installation pipe (1) is connected with the transmission pipe (7).

3. The quick mounting structure of a globe valve according to claim 1, wherein: The inside of the groove (10) is further provided with rubber column (8), and the both ends of the rubber column (8) are fixedly connected with the clamping plate (6) and the groove (10), and the spring (9) is sleeved on the outer surface of the rubber column (8).

4. The quick mounting structure of a globe valve according to claim 1, wherein: The end of the clamping plate (6) away from the pressing rod (5) is provided in slope surface structure.

5. The quick mounting structure of a globe valve according to claim 1, wherein: The cross section of the waterproof boss (12) is provided in T-shaped structure, and the waterproof groove (13) is provided in annular structure.

6. The quick mounting structure of a globe valve according to claim 1, wherein: The installation mechanism is provided with a plurality of groups, and is provided in annular equidistant.