Sensor detection device

Abstract

The utility model discloses sensor detection equipment which comprises a rack, an immersion device, a first material rack assembly, a second material rack assembly, a feeding assembly and a detection assembly. The liquid immersion device is arranged on the rack through a first material frame assembly and is positioned right above the liquid immersion device; the second material frame assembly is arranged on the rack and located above the first material frame assembly. The output end of the feeding assembly is matched to move back and forth between the first material frame assembly and the second material frame assembly; the detection device is arranged on the rack and corresponds to the second material frame assembly in position. After the first material frame assembly completes soaking, the feeding assembly feeds products on the first material frame to the second material frame, the detection process of the soaked products on the second material frame is completed through the detection device, the overall automation degree is higher, and the labor cost is greatly reduced; meanwhile, compared with an existing manual semi-automatic detection mode, the automatic detection mode has the advantages that the overall efficiency is greatly improved, and more machining requirements can be met.

Description

Technical Field

[0001] This utility model relates to the field of sensor processing technology, and in particular to a sensor detection device. Background Technology

[0002] A sensor is a detection device that can sense the information being measured and transform that information into an electrical signal or other required form of information output according to a certain rule, so as to meet the requirements of information transmission, processing, storage, display, recording, and control. Sensors are characterized by miniaturization, digitization, intelligence, multifunctionality, systematization, and networking, and are the primary link in realizing automatic detection and automatic control.

[0003] After the sensor is processed, it needs to be soaked in a specific solution for a certain period of time before electrical testing. The existing sensor testing process involves manually placing the carrier with the sensor product into a specific solution for immersion, and then manually removing it and performing semi-automatic testing through a specific testing device. The overall level of automation is low, resulting in high labor costs and low efficiency of manual electrical testing, which cannot meet the current processing requirements. Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main objective is to provide a sensor detection device that can effectively solve the problems of low automation, high labor costs, and inability to meet current processing requirements in the existing sensor detection process.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A sensor detection device includes a frame, an immersion device, a first material rack assembly, a second material rack assembly, a feeding assembly, and a detection assembly. The immersion device is mounted on the frame. The first material rack assembly is mounted on the frame and located directly above the immersion device. The second material rack assembly is mounted on the frame and located above the first material rack assembly. The feeding assembly is mounted on the frame and located beside the first and second material rack assemblies, with its output end moving back and forth between the first and second material rack assemblies. The detection device is mounted on the frame and corresponds to the position of the second material rack assembly.

[0007] As a preferred embodiment, the immersion device includes an immersion rack, a stirring wheel, and a stirring drive mechanism; the immersion rack is mounted on a frame and has an immersion tank with an opening at the top; the stirring wheel is rotatably mounted on the immersion rack and located in the immersion tank; the stirring drive mechanism is mounted on the immersion rack and drives the stirring wheel to rotate back and forth.

[0008] As a preferred embodiment, the first rack assembly includes a first mounting plate and a first drive mechanism; the first mounting plate is movably mounted on the frame; the first mounting plate is provided with a first limiting rod that cooperates with an external carrier; the first drive mechanism is mounted on the frame and drives the first mounting plate to move back and forth.

[0009] As a preferred embodiment, the frame is provided with a pressing assembly, which consists of two symmetrically arranged horizontally, located on the left and right sides of the first limiting rod.

[0010] As a preferred embodiment, the pressing assembly includes a pressing seat, a first pressing drive mechanism, a pressing head, and a second pressing drive mechanism; the pressing seat is movably mounted on the frame and located outside the corresponding first limiting rod; the first pressing drive mechanism is mounted on the frame and drives the pressing seat to move back and forth; the pressing head is movably mounted on the pressing seat toward the first limiting rod and moves back and forth with the pressing seat; the second pressing drive mechanism is mounted on the pressing seat and drives the pressing head to move back and forth.

[0011] As a preferred embodiment, the second rack assembly includes a second mounting plate and a second drive mechanism; the second mounting plate is movably mounted on the frame and located above and to the side of the first rack assembly; the second mounting plate is provided with a second limiting rod that cooperates with an external carrier; the second drive mechanism is mounted on the frame and drives the second mounting plate to move up and down.

[0012] As a preferred embodiment, the feeding assembly includes a feeding rack, a movable seat, a first feeding drive mechanism, a movable plate, a second feeding drive mechanism, and a feeding head; the feeding rack is mounted on the frame; the movable seat is movably mounted on the feeding rack and located beside the first and second feeding rack assemblies; the first feeding drive mechanism is mounted on the feeding rack and drives the movable seat to move back and forth laterally; the movable plate is movably mounted on the movable seat; the second feeding drive mechanism is mounted on the movable seat and drives the movable plate to move back and forth; the feeding head is mounted on the movable plate and moves back and forth with the movable plate.

[0013] As a preferred embodiment, the feeding head is a vacuum suction head, and there are three feeding heads arranged horizontally at intervals.

[0014] As a preferred embodiment, the detection assembly includes a mounting frame, a lifting frame, a first detection drive mechanism, a detection head, and a second detection drive mechanism; the mounting frame is mounted on a machine frame; the lifting frame is movably mounted on the mounting frame; the first detection drive mechanism is mounted on the mounting frame and drives the lifting frame to move back and forth; the detection head is movably mounted on the lifting frame toward the second material rack assembly; the second detection drive mechanism is mounted on the lifting frame and drives the detection head to move back and forth.

[0015] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0016] The first material rack assembly is mounted on the frame and positioned directly above the immersion device; the second material rack assembly is mounted on the frame and positioned above the first material rack assembly; and moves back and forth between the first and second material rack assemblies in conjunction with the output end of the feeding assembly; the detection device is mounted on the frame and corresponds to the position of the second material rack assembly; after the first material rack assembly completes immersion, the feeding assembly loads the products from the first material rack onto the second material rack, and the detection device completes the detection process of the immersed products on the second material rack. The overall automation level is higher, greatly reducing labor costs; at the same time, the automated detection method has a significantly improved overall efficiency compared to the existing manual and semi-automatic detection methods, enabling it to meet more processing needs.

[0017] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the present utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the immersion device in a preferred embodiment of the present invention;

[0020] Figure 3 This is a three-dimensional structural diagram of the first material rack assembly in a preferred embodiment of the present invention;

[0021] Figure 4 This is a three-dimensional structural diagram of the second material rack assembly in a preferred embodiment of the present invention;

[0022] Figure 5 This is a three-dimensional structural diagram of the feeding component in a preferred embodiment of the present utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the detection device in a preferred embodiment of the present invention.

[0024] Explanation of reference numerals in the attached diagram:

[0025] 10. Frame 11. Material clamping assembly

[0026] 111. Pressure seat; 112. First pressure drive mechanism

[0027] 113. Press head; 114. Second pressing drive mechanism

[0028] 20. Immersion apparatus; 201. Immersion tank

[0029] 21. Immersion rack 22. Stirring wheel

[0030] 23. Stirring drive mechanism; 30. First material rack assembly

[0031] 31. First mounting plate; 311. First limit rod

[0032] 32. First drive mechanism; 40. Second material rack assembly

[0033] 41. Second mounting plate; 411. Second limit rod

[0034] 42. Second drive mechanism; 50. Feeding assembly

[0035] 51. Feeding rack 52. Movable seat

[0036] 53. First feeding drive mechanism 54. Movable plate

[0037] 55. Second feeding drive mechanism 56. Feeding head

[0038] 60. Detection device 61. Mounting frame

[0039] 62. Lifting frame; 63. First detection drive mechanism

[0040] 64. Detection head; 65. Second detection drive mechanism. Detailed Implementation

[0041] Please refer to Figures 1 to 6 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a frame 10, an immersion device 20, a first material rack assembly 30, a second material rack assembly 40, a feeding assembly 50, and a detection assembly 60.

[0042] The immersion device 20 is mounted on the frame 10. In this embodiment, the immersion device 20 includes an immersion rack 21, a stirring wheel 22, and a stirring drive mechanism 23. The immersion rack 21 is mounted on the frame 10 and has an immersion tank 201 with an open upper end. The stirring wheel 22 is rotatably mounted on the immersion rack 21 and located in the immersion tank 201. The stirring drive mechanism 23 is mounted on the immersion rack 21 and drives the stirring wheel 22 to rotate back and forth. The rotation of the stirring wheel 22 stabilizes the concentration of the immersion solution, ensuring the effectiveness of the sensor immersion and preventing precipitation that could affect subsequent detection processes. The frame 10 is equipped with two pressing assemblies 11 arranged symmetrically in the transverse direction.

[0043] The first material rack assembly 30 is mounted on the frame 10 and located directly above the immersion device 20. In this embodiment, the first material rack assembly 30 includes a first mounting plate 31 and a first driving mechanism 32. The first mounting plate 31 is movably mounted on the frame 10. A first limiting rod 311 that cooperates with an external carrier is provided on the first mounting plate 31. The first driving mechanism 32 is mounted on the frame 10 and drives the first mounting plate 31 to move back and forth. The two pressing assemblies 11 are located on the left and right sides of the first limiting rod 311. The pressing assembly 11 includes a pressing base 111, a first pressing drive mechanism 112, a pressing head 113, and a second pressing drive mechanism 114. The pressing base 111 is movably mounted on the frame 10 and located outside the corresponding first limiting rod 311. The first pressing drive mechanism 112 is mounted on the frame 10 and drives the pressing base 111 to move back and forth. The pressing head 113 is movably mounted on the pressing base 111 towards the first limiting rod 311 and moves back and forth with the pressing base 111. The second pressing drive mechanism 114 is mounted on the pressing base 111 and drives the pressing head 113 to move back and forth. The pressing head 113 is used to press the carrier on the first limiting rod 311 to prevent the carrier from falling off the first limiting rod 311, especially when the feeding assembly 50 grabs the product on the carrier, to prevent the carrier from being removed along with it.

[0044] The second material rack assembly 40 is disposed on the frame 10 and located above the first material rack assembly 30. In this embodiment, the second material rack assembly 40 includes a second mounting plate 41 and a second drive mechanism 42. The second mounting plate 41 is movably disposed on the frame 10 and located above the side of the first material rack assembly 30. The second mounting plate 41 is provided with a second limiting rod 411 that cooperates with an external carrier. The second drive mechanism 42 is disposed on the frame 10 and drives the second mounting plate 41 to move up and down.

[0045] The feeding assembly 50 is mounted on the frame 10 and located beside the first material rack assembly 30 and the second material rack assembly 40. The output end of the feeding assembly 50 moves back and forth between the first material rack assembly 30 and the second material rack assembly 40. In this embodiment, the feeding assembly 50 includes a feeding rack 51, a movable seat 52, a first feeding drive mechanism 53, a movable plate 54, a second feeding drive mechanism 55, and a feeding head 56. The feeding rack 51 is mounted on the frame 10. The movable seat 52 is laterally movable on the feeding rack 51 and located beside the first material rack assembly 30 and the second material rack assembly 40. The material rack assembly 40 is located on the side; the first feeding drive mechanism 53 is mounted on the feeding rack 51 and drives the movable seat 52 to move back and forth laterally; the movable plate 54 is movably mounted on the movable seat 52; the second feeding drive mechanism 55 is mounted on the movable seat 52 and drives the movable plate 54 to move back and forth; the feeding head 56 is mounted on the movable plate 54 and moves back and forth with the movable plate 54. The feeding head 56 is used to grab the product on the first material rack assembly 40 and, with the cooperation of the second feeding drive mechanism 55, feeds the soaked product into the second material rack assembly 40. The feeding head 56 is a vacuum suction head, and there are three feeding heads 56 arranged laterally at intervals. The three feeding heads 56 are used to ensure the stability of the feeding process.

[0046] The detection device 60 is mounted on the frame 10 and corresponds to the position of the second material rack assembly 50. In this embodiment, the detection assembly 60 includes a mounting frame 61, a lifting frame 62, a first detection drive mechanism 63, a detection head 64, and a second detection drive mechanism 65. The mounting frame 61 is mounted on the frame 10. The lifting frame 62 is movably mounted on the mounting frame 61. The first detection drive mechanism 63 is mounted on the mounting frame 61 and drives the lifting frame 62 to move back and forth. The detection head 64 is movably mounted on the lifting frame 62 toward the second material rack assembly 40. The second detection drive mechanism 65 is mounted on the lifting frame 62 and drives the detection head 64 to move back and forth. By moving the detection head 64 toward the second material rack assembly 40, it comes into contact with the products on the second material rack assembly 40 to complete the detection process.

[0047] The working principle of this embodiment is described in detail below:

[0048] During processing, each part is first connected to an external power supply and controller. Then, the carrier carrying the product is manually loaded onto the first limit rod 311 in the first material rack assembly 30. At this time, the lower end of the product is immersed in the immersion tank 201 to complete the immersion process. After immersion, the first loading drive mechanism 53 in the loading assembly 50 drives the movable seat 52 to move to the first material rack assembly 30, and the second loading drive mechanism 55 drives the loading head 56 to remove the outermost product from the carrier. After removal, the second loading drive mechanism 55 drives the loading head 56 to reset, and then the second drive mechanism in the second material rack assembly 40... The first feeding mechanism 42 drives the second mounting plate 41 to move downwards, and then the second feeding drive mechanism 55 drives the feeding head 56 to move toward the second limit rod 411, feeding the product into the second limit rod 411. Then the first feeding drive mechanism 53 drives the movable seat 52 to reset. Then the first detection drive mechanism 63 drives the lifting frame 62 to move upwards, and then the second detection drive mechanism 63 drives the detection head 64 to move toward the second material rack assembly 40 until the detection head 64 contacts the product on the second mounting plate 41 and completes the detection process. Then the detection head 64 resets. Finally, the detected product can be removed.

[0049] The key design features of this invention are: a first material rack assembly is mounted on the frame and positioned directly above the immersion device; a second material rack assembly is mounted on the frame and positioned above the first material rack assembly; and a second material rack assembly moves back and forth between the first and second material rack assemblies in coordination with the output end of the feeding assembly; a detection device is mounted on the frame and corresponds to the position of the second material rack assembly; after the first material rack assembly completes immersion, the feeding assembly loads the products from the first material rack onto the second material rack, and the detection device performs the detection process on the immersed products on the second material rack. This results in a higher degree of automation and significantly reduces labor costs. Furthermore, compared to existing manual or semi-automatic detection methods, the automated detection method greatly improves overall efficiency, enabling it to meet a wider range of processing needs.

[0050] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A sensor detection device, characterized by: The device comprises a frame, a liquid immersion device, a first material rack assembly, a second material rack assembly, a feeding assembly and a detection assembly. The liquid immersion device is arranged on the frame.

2. The sensor detection device of claim 1, wherein: The first material rack assembly is arranged on the frame and above the liquid immersion device.

3. The sensor detection apparatus of claim 1, wherein: The second material rack assembly is arranged on the frame and above the first material rack assembly.

4. The sensor detection apparatus of claim 3, wherein: The feeding assembly is arranged on the frame and beside the first material rack assembly and the second material rack assembly.

5. The sensor detection apparatus of claim 4, wherein: The detection assembly is arranged on the frame and corresponds to the second material rack assembly.

6. The sensor detection apparatus of claim 1, wherein: The liquid immersion device comprises a liquid immersion rack, a stirring wheel and a stirring drive mechanism.

7. The sensor detection apparatus of claim 1, wherein: The liquid immersion rack is arranged on the frame and has a liquid immersion groove with an upper opening.

8. The sensor detection apparatus of claim 7, wherein: The stirring wheel is arranged on the liquid immersion rack and in the liquid immersion groove. The first material rack assembly comprises a first mounting plate and a first drive mechanism. The first mounting plate is arranged on the frame and can move back and forth. The first mounting plate is provided with a first limiting rod matched with an external carrier. The frame is provided with a pressing assembly. The pressing assembly is horizontally symmetrical and arranged in two. The pressing assembly comprises a pressing seat, a first pressing drive mechanism, a pressing head and a second pressing drive mechanism. The pressing seat is arranged on the frame and can move up and down. The first pressing drive mechanism is arranged on the frame and drives the pressing seat to move back and forth. The pressing head is arranged on the pressing seat and can move back and forth towards the first limiting rod. The second material rack assembly comprises a second mounting plate and a second drive mechanism. The second mounting plate is arranged on the frame and can move up and down. The second mounting plate is provided with a second limiting rod matched with an external carrier. The second drive mechanism is arranged on the frame and drives the second mounting plate to move up and down. The feeding assembly comprises a feeding rack, a movable seat, a first feeding drive mechanism, a movable plate, a second feeding drive mechanism and a feeding head. The feeding rack is arranged on the frame. The movable seat is arranged on the feeding rack and can move back and forth horizontally. The first feeding drive mechanism is arranged on the feeding rack and drives the movable seat to move back and forth horizontally. The movable plate is arranged on the movable seat and can move back and forth. The second feeding drive mechanism is arranged on the movable seat and drives the movable plate to move back and forth. The feeding head is arranged on the movable plate and can move back and forth with the movable plate. The feeding head is a vacuum suction head and is arranged horizontally and spaced apart in three.

9. The sensor detection apparatus of claim 1, wherein: The detection assembly comprises a mounting frame, a lifting frame, a first detection driving mechanism, a detection head and a second detection driving mechanism; the mounting frame is arranged on a rack; the lifting frame is arranged on the mounting frame and can move up and down; the first detection driving mechanism is arranged on the mounting frame and drives the lifting frame to move up and down; the detection head is arranged on the lifting frame and can move towards the second rack assembly; and the second detection driving mechanism is arranged on the lifting frame and drives the detection head to move.

Images