Positioning mechanism for metal plate defect detection device

By introducing components such as a moving frame, a standing frame, and a threaded rod into the metal plate defect detection device, the problem that the detection head cannot cover the entire plate is solved, and efficient and automated metal plate detection is achieved.

CN223992886UActive Publication Date: 2026-03-13JIANGSU ZHIZHEN NONDESTRUCTIVE TESTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing metal plate defect detection devices lack a positioning structure, which prevents the detection head from covering the entire plate, affecting detection efficiency and making operation laborious.

Method used

The design employs a combination of components such as a movable frame, upright frame, threaded rod, and worm gear to achieve the positioning and conveying of metal sheets, ensuring that the detector can fully cover and automatically detect.

Benefits of technology

It improves testing efficiency, reduces manual intervention, and makes the testing process more labor-saving and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning mechanism for a metal plate defect detection device, which comprises a machine base and two movable frames, a sliding groove is arranged in the machine base, a bidirectional threaded rod is rotatably connected in the sliding groove, two U-shaped seats are sleeved on the bidirectional threaded rod in a threaded manner, two output ends of each U-shaped seat extend out of the machine base and are fixedly mounted on the movable frames, and the two output ends of each U-shaped seat are fixedly connected with the movable frames. Vertical frames are fixedly mounted at the top ends of the two movable frames, a plurality of rotating shafts are rotationally connected into the two vertical frames, rollers fixedly sleeve the outer sides of the rotating shafts, and the bottom ends of the rotating shafts extend into the movable frames and are fixedly provided with worm wheels. The positioning mechanism for the metal plate defect detection device can position a to-be-detected metal plate before detection, ensures that a detector can comprehensively detect the metal plate at a time, further improves the working efficiency of detection, can convey the metal plate for detection in the detection process, does not need manual pushing, and improves the detection efficiency. And the detection process is more convenient and labor-saving.
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Description

Technical Field

[0001] This utility model relates to the field of detection device technology, specifically a positioning mechanism for a metal plate defect detection device. Background Technology

[0002] Metal sheets are decorative panels made from metal as the base material through various processes. Common metal sheets include aluminum and aluminum alloy base materials, steel plate base materials, stainless steel base materials, and copper base materials. These sheets are characterized by easy processing, good formability, high fire resistance, rich colors, diverse forms, and strong plasticity. To ensure the production quality of metal sheets, defect detection devices are often used to inspect them before they leave the factory.

[0003] A search revealed that patent application CN201820750783.9 discloses a surface defect detection device for metal components, comprising an outer casing. A base casing is fixedly connected to the bottom of the outer casing on opposite sides. A motor is fixedly connected to one side of the bottom inner wall of the base casing, and a fixing plate is fixedly connected to one side of the top inner wall of the base casing. A turbine is rotatably connected to the back of the fixing plate via a rotating shaft, and a first pulley is fixedly connected to the surface of the fixing plate via a rotating shaft. A second pulley is fixedly connected to one end of the motor output shaft, and the surfaces of the first and second pulleys are connected via belt drive. This invention, by fixing the fixing plate to one side of the top inner wall of the base casing, rotatably connecting the turbine to the back of the fixing plate via a rotating shaft, and fixing the first pulley to the surface of the fixing plate via a rotating shaft, allows for height adjustment of the detection probe, enabling the detection of metal components of different heights and improving detection accuracy.

[0004] However, this patent has its shortcomings. The defect detection device lacks a structure for positioning the metal sheet. In actual use, after the staff places the metal sheet directly on the placement table, the inability to position the metal sheet can cause a deviation between the placement of the metal sheet and the detection head. This results in the detection head failing to detect parts of the sheet, requiring subsequent readjustment of the sheet's position for inspection, which can easily affect the efficiency of sheet inspection. Furthermore, the detection head in this device is fixedly mounted on the top plate and its position cannot be adjusted. When inspecting some long sheets, the detection head cannot completely cover the entire sheet. During the inspection process, the staff needs to push the sheet from front to back under the detection head for inspection, which is quite troublesome and laborious.

[0005] Therefore, we propose a positioning mechanism for a metal plate defect detection device. Utility Model Content

[0006] The purpose of this invention is to provide a positioning mechanism for a metal plate defect detection device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a positioning mechanism for a metal plate defect detection device, comprising a base and two movable frames. A sliding groove is provided within the base, and a bidirectional threaded rod is rotatably connected within the sliding groove. Two U-shaped seats are threaded onto the bidirectional threaded rod. The two output ends of each U-shaped seat extend beyond the base and are fixedly mounted on the movable frames. A vertical frame is fixedly mounted at the top of each of the two movable frames. Multiple rotating shafts are rotatably connected within each of the two vertical frames. Rollers are fixedly fitted onto the outer sides of each of the multiple rotating shafts. Worm gears are fixedly mounted at the bottom ends of each of the multiple rotating shafts within the movable frames. A transmission rod is rotatably connected to the side of each of the two movable frames away from the vertical frames. Multiple worm gears are fixedly fitted onto each transmission rod, and each worm gear meshes with a corresponding worm gear. Limiting rods are rotatably connected to the rear ends of each of the two vertical frames. A support plate is fixedly mounted on the side of each of the two movable frames that is close to each other.

[0008] Optionally, a mounting bracket is fixedly sleeved on the outside of the two movable frames on the base. A hydraulic cylinder is fixedly installed at the top of the mounting bracket. The output end of the hydraulic cylinder extends out of the bottom end of the mounting bracket and is fixedly installed with a detector. The detector facilitates the detection of metal plates.

[0009] Optionally, a first motor is fixedly installed at the front end of each of the two movable frames, and the output ends of the two first motors are respectively fixedly installed on the corresponding transmission rods. The rotation of the transmission rods by the first motors is beneficial to the use of this equipment.

[0010] Optionally, a motor is fixedly installed on the right side of the base, and the output end of the motor is fixedly installed on the bidirectional threaded rod. The motor drives the bidirectional threaded rod to rotate, which is beneficial to the use of this equipment.

[0011] Optionally, the bidirectional threaded rod is provided with two opposing threads, and the two U-shaped seats are respectively sleeved on the corresponding threads. This design is beneficial to the use of this equipment.

[0012] Optionally, anti-slip rubber sleeves are fixedly fitted on the outer sides of the multiple rollers, and the top ends of the multiple rotating shafts extend out of the upright and are fixedly installed with limit plates. The anti-slip rubber sleeves increase the friction between the rollers and the metal sheet when they come into contact, which facilitates the conveying of the metal sheet.

[0013] Optionally, a second motor is fixedly installed on the inner wall of the rear end of each of the two uprights, and the output ends of the two second motors are respectively fixedly installed on the corresponding limit rods. The rotation of the limit rods by the second motors is beneficial to the use of this equipment.

[0014] Optionally, a control host is fixedly installed at the front end of the base, which facilitates the control of the equipment.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Through the coordinated operation of the moving frame, upright frame, first motor, bidirectional threaded rod, U-shaped seat, worm gear, transmission rod, motor, rotating shaft, roller, second motor, limit rod, and worm gear, the metal sheet to be inspected can be positioned before inspection, ensuring that the detector can perform a comprehensive inspection of the metal sheet in one go, thereby further improving the efficiency of the inspection work. At the same time, the metal sheet can be transported for inspection during the inspection process without manual pushing, making the inspection process more convenient and labor-saving. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a positioning mechanism for a metal plate defect detection device according to the present invention;

[0018] Figure 2 This is a cross-sectional view of a positioning mechanism for a metal plate defect detection device according to the present invention;

[0019] Figure 3 This is a cross-sectional view of the roller in the positioning mechanism of a metal plate defect detection device according to the present invention;

[0020] Figure 4 This is a cross-sectional view of the limiting rod in the positioning mechanism of a metal plate defect detection device according to the present invention.

[0021] In the diagram: 1. Base; 2. Mounting frame; 3. Detector; 4. Hydraulic cylinder; 5. Control host; 6. Moving frame; 7. Stand; 8. Support plate; 9. First motor; 10. Double-ended threaded rod; 11. Slide groove; 12. U-shaped seat; 13. Worm gear; 14. Transmission rod; 15. Motor; 16. Rotating shaft; 17. Roller; 18. Anti-slip rubber sleeve; 19. Limiting plate; 20. Second motor; 21. Limiting rod; 22. Worm gear. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4This utility model provides a positioning mechanism for a metal plate defect detection device, including a base 1 and two movable frames 6. The base 1 is provided with a slide groove 11, and a bidirectional threaded rod 10 is rotatably connected in the slide groove 11. Two U-shaped seats 12 are threaded on the bidirectional threaded rod 10. The two output ends of each U-shaped seat 12 extend out of the base 1 and are fixedly installed on the movable frame 6. The top of each of the two movable frames 6 is fixedly installed with a vertical frame 7. Multiple rotating shafts 16 are rotatably connected in each of the two vertical frames 7. Rollers 17 are fixedly sleeved on the outside of each of the multiple rotating shafts 16. The bottom ends of each of the multiple rotating shafts 16 extend into the movable frame 6 and are fixedly installed with worm gears 13. A transmission rod 14 is rotatably connected on the side of each of the two movable frames 6 away from the vertical frame 7. Multiple worm gears 22 are fixedly sleeved on each transmission rod 14. The multiple worm gears 22 are respectively meshed with the corresponding worm gears 13. The rear ends of each of the two vertical frames 7 are rotatably connected with limit rods 21. A support plate 8 is fixedly installed on the side of each of the two movable frames 6 that is close to each other.

[0024] A mounting bracket 2 is fixedly fitted on the outer side of the two movable frames 6 on the base 1. A hydraulic cylinder 4 is fixedly mounted on the top of the mounting bracket 2. The output end of the hydraulic cylinder 4 extends out of the bottom of the mounting bracket 2 and is fixedly mounted with a detector 3. The detector 3 facilitates the inspection of metal plates. A first motor 9 is fixedly mounted on the front end of each of the two movable frames 6. The output ends of the two first motors 9 are respectively fixedly mounted on the corresponding transmission rods 14. The rotation of the transmission rods 14 by the first motors 9 is beneficial to the use of this equipment. A motor 15 is fixedly mounted on the right side of the base 1. The output end of the motor 15 is fixedly mounted on the bidirectional threaded rod 10. The rotation of the bidirectional threaded rod 10 by the motor 15 is beneficial to the use of this equipment. The bidirectional threaded rod 10 is provided with two opposing sections. The machine features threads, with two U-shaped seats 12 respectively fitted onto the corresponding threads. This design facilitates the use of the equipment. Anti-slip rubber sleeves 18 are fixedly fitted on the outer sides of multiple rollers 17. The top ends of multiple rotating shafts 16 extend beyond the support frame 7 and are fixedly installed with limit plates 19. The anti-slip rubber sleeves 18 increase the friction between the rollers 17 and the metal sheet, facilitating the conveying of the metal sheet. Second motors 20 are fixedly installed on the inner walls of the rear ends of the two support frames 7. The output ends of the two second motors 20 are respectively fixedly installed on the corresponding limit rods 21. The rotation of the limit rods 21 by the second motors 20 facilitates the use of the equipment. A control host 5 is fixedly installed at the front end of the machine base 1, which facilitates the control of the equipment during operation.

[0025] Working principle: In use, the metal plate to be tested is placed on the two support plates 8, so that the rear end of the metal plate abuts against the two limit rods 21. The positioning switch is turned on, at which point the motor 15 drives the bidirectional threaded rod 10 to rotate, causing the two U-shaped seats 12 to drive the two moving frames 6 to slide towards each other. Multiple rollers 17 then position the metal plate on both sides, keeping the metal plate centered on the machine base 1, directly below the detector 3. Then the detection switch is turned on, at which point the two second motors 20 drive the limit rods 21 to rotate away from each other. The rear end of the metal plate loses its limit, and the detector 3 inspects the metal plate. Simultaneously, the two first motors 9 work to drive the transmission rod 14 and multiple worm gears 22 to rotate. The multiple worm gears 22 drive multiple worm wheels 13, rotating shaft 16 and roller 17 to rotate. At this time, the metal plate is conveyed from front to back between the two uprights 7 and passes through the bottom of the detector 3 to complete the detection. This positioning mechanism for the metal plate defect detection device is easy to use. The above components can position the metal plate to be detected before detection, ensuring that the detector 3 can perform a comprehensive detection of the metal plate at one time, thereby further improving the detection efficiency. At the same time, it can convey the metal plate for detection during the detection process without manual pushing, making the detection process more convenient and labor-saving.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning mechanism for a metal sheet defect detection apparatus, characterized by, The utility model relates to a double -sided printing machine, including frame (1) and two mobile frame (6), be provided with slide groove (11) in frame (1), two -way threaded rod (10) are rotatably connected in slide groove (11), two U -shaped seat (12) are threadedly sleeved on two -way threaded rod (10), and the two output ends of each U -shaped seat (12) extend outside frame (1) and are fixedly installed on mobile frame (6), and the top of two mobile frame (6) is fixedly installed with vertical frame (7), and a plurality of pivot (16) are rotatably connected in two vertical frame (7), and the outer side of a plurality of pivot (16) is fixedly sleeved with roller (17), and the bottom of a plurality of pivot (16) extends to mobile frame (6) and is fixedly installed with worm wheel (13), and the side away from vertical frame (7) of two mobile frame (6) is rotatably connected with transmission rod (14), and a plurality of worm (22) are fixedly sleeved on each transmission rod (14), and a plurality of worm (22) are respectively connected with corresponding worm wheel (13) between engagement, and the rear end of two vertical frame (7) is rotatably connected with limiting rod (21), and the side of two mobile frame (6) is fixedly installed with supporting plate (8) to each other.

2. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein The top of mounting bracket (2) is fixedly installed with hydraulic cylinder (4), and the output end of hydraulic cylinder (4) extends out the bottom end of mounting bracket (2) and is fixedly installed with detector (3).

3. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein The front end of two mobile frame (6) is fixedly installed with first motor (9), and the output end of two first motor (9) is fixedly installed on corresponding transmission rod (14) respectively.

4. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein The right side of frame (1) is fixedly installed with motor (15), and the output end of motor (15) is fixedly installed on two -way threaded rod (10).

5. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein Two -way threaded rod (10) is provided with two sections of screw threads that face each other, and two U -shaped seat (12) are sleeved on corresponding screw threads respectively.

6. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein The outer side of a plurality of roller (17) is fixedly sleeved with antiskid rubber sleeve (18), and the top of a plurality of pivot (16) extends out vertical frame (7) and is fixedly installed with limiting sheet (19).

7. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein The rear end of two vertical frame (7) is fixedly installed with second motor (20) in inner wall, and the output end of two second motor (20) is fixedly installed on corresponding limiting rod (21) respectively.

8. The positioning mechanism for a metal sheet defect detection apparatus according to claim 1, wherein The front end of frame (1) is fixedly installed with control host computer (5).

Citation Information

Patent Citations

  • Metal components surface defect detection device

    CN208239438U