End seat crimping device

Abstract

The utility model provides an end seat crimping device which comprises a crimping machine which comprises a bottom plate, an end seat crimping assembly and a power assembly, and the end seat crimping assembly and the power assembly are arranged on the two sides of the bottom plate respectively. The end seat crimping assembly comprises a positioning seat, a crimping plate and a microswitch; the power assembly comprises a servo electric cylinder and a sliding rod. According to the end seat crimping device provided by the utility model, crimping of the end seat can be easily realized, manual closing of the end seat cover can be well avoided through the device, the working efficiency is improved, the labor cost is greatly saved at the same time, and falling caused by incomplete closing of the end seat can be avoided.

Description

Technical Field

[0001] This utility model relates to the field of end-seat fixtures, and specifically to an end-seat crimping device. Background Technology

[0002] In existing technologies, the crimping of wire terminals is crucial in the wire manufacturing process, significantly impacting the wire's lifespan and performance. However, current terminal crimping techniques suffer from several significant drawbacks, limiting their application in high-precision and high-reliability scenarios. First, insufficient precision in pressure and position control during crimping can lead to weak connections or terminal damage, affecting product quality. Second, inconsistent crimping quality is highly dependent on equipment condition and operator skill level, making it difficult to guarantee stable mass production. Furthermore, high-precision crimping equipment is expensive and requires frequent maintenance and calibration, increasing production costs and complexity. Additionally, crimping technology has limited adaptability to materials and terminals, failing to meet diverse needs. Low production efficiency and high operator skill requirements are also drawbacks. These issues restrict the application of terminal crimping technology in large-scale, high-quality production, necessitating further optimization and improvement.

[0003] In view of the above, this utility model is hereby proposed. Summary of the Invention

[0004] The purpose of this invention is to provide an end-cap crimping device that effectively overcomes the shortcomings of traditional end-cap crimping techniques. It can automatically crimp the end caps. Compared with the traditional manual end-cap crimping method, the device of this invention can achieve precise position control through automation, significantly improving crimping accuracy, greatly increasing production efficiency, reducing the time and cost of manual operation, reducing human error, and lowering the technical requirements for operators.

[0005] In order to achieve the above-mentioned objectives of this utility model, the following technical solution is adopted:

[0006] An end-seat crimping device includes a crimping machine, wherein the crimping machine includes a base plate and an end-seat crimping assembly and a power assembly respectively disposed on both sides of the base plate; the end-seat crimping assembly includes a positioning seat, a crimping plate and a micro switch; the power assembly includes a servo electric cylinder and a sliding rod.

[0007] Preferably, as a further feasible option, the positioning plate is an L-shaped positioning plate, with one end of the L-shaped positioning plate abutting against one end of the base plate.

[0008] Preferably, as a further feasible solution, the top surface of the positioning plate is provided with a slide rail, and the bottom of the pressing plate is provided with a slider that abuts against the slide rail, so that the pressing plate can slide on the positioning seat.

[0009] Preferably, as a further feasible option, the micro switch includes a pad and a sensing device, the pad being fixedly disposed on one side of the positioning plate.

[0010] Preferably, as a further feasible option, the sensing device is fixedly mounted on the gasket, and the sensing device is located between the pressing plate and the L-shaped positioning plate.

[0011] Preferably, as a further feasible option, a circular through hole is provided at the center of one side of the pressing plate.

[0012] Preferably, as a further feasible option, the sliding rod passes through the circular through hole, so that the servo electric cylinder is connected to the pressing plate.

[0013] Preferably, as a further feasible option, positioning holes are provided on both sides of the servo electric cylinder, and the servo electric cylinder is fixedly connected to the base plate through the positioning holes.

[0014] Preferably, as a further feasible option, one end of the servo electric cylinder is provided with a threaded hole, and the sliding rod is connected to the servo electric cylinder through the threaded hole.

[0015] In this invention, when the crimping machine is correctly installed and powered on, the wire end cap to be crimped is removed, and the initial engagement of the end cap is manually achieved. Then, the end cap is placed on the end cap crimping assembly. At this time, when one end of the end cap touches the micro switch located on one side of the L-shaped positioning seat, the sensing device in the micro switch transmits the information to the program control box connected to the outside of the crimping machine. Subsequently, the program control box transmits a signal to the control motor located above the servo cylinder, thereby enabling the control motor to work and provide power to the servo cylinder. At this time, since the top surface of the positioning plate is provided with a slide rail, and the bottom of the crimping plate located above the positioning plate and connected to the servo cylinder is provided with a slider that abuts against the slide rail, the slider moves along the slide rail on the top surface of the positioning plate under the drive of the servo cylinder. Since the end cap is located between the crimping plate and the positioning plate, the crimping plate presses the end cap inward, thereby realizing the automated crimping of the end cap. Therefore, the device of this utility model, through the use of end-plate crimping components and power components, can effectively overcome the shortcomings of traditional end-plate crimping technology. Through precise pressure and position control in the end-plate crimping components, the accuracy and consistency of end-plate crimping can be effectively improved, and the end-plate engagement can be achieved uniformly, avoiding incomplete end-plate engagement. Moreover, this utility model can automate the end-plate crimping, thereby significantly improving production efficiency, better realizing large-scale end-plate crimping, reducing the time and cost of manual operation, reducing human error, and lowering the skill requirements for operators. By designing a simple automated end-plate crimping device, the end-plate crimping of wires can be achieved with high efficiency, high quality, and large-scale production.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] (1) This utility model provides an end-seat crimping device, which effectively overcomes the shortcomings of traditional end-seat crimping technology. It can automatically crimp the end seat. Compared with the traditional manual end-seat crimping method, the device of this utility model can accurately achieve position control through an automated device, significantly improve the crimping accuracy, greatly increase production efficiency, reduce the time and cost of manual operation, reduce human error, and lower the technical requirements for operators. Attached Figure Description

[0018] Figure 1 This is a front view of an end-seat crimping device according to the present invention;

[0019] Figure 2 This is a right view of an end-seat crimping device according to the present invention.

[0020] The markings in the attached diagram are as follows: 1. Crimping machine; 2. Base plate; 3. Crimping plate; 4. Servo electric cylinder; 5. Control motor; 6. Sliding rod; 7. Positioning plate; 8. Gasket; 9. Sensing device. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of this utility model, but not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0022] In the description of this utility model, it should be understood that the terms "top", "bottom", "inner", "side wall", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] To more clearly illustrate the technical solution of this utility model, the following description is provided in the form of specific embodiments.

[0024] Example 1

[0025] Please see Figure 1-2 As shown, this utility model is an end-seat crimping device, including 1. a crimping machine; 2. a base plate; 3. a crimping plate; 4. a servo electric cylinder; 5. a control motor; 6. a sliding rod; 7. a positioning plate; 8. a gasket; and 9. a sensing device.

[0026] The end-seat crimping device of this utility model includes a crimping machine 1, wherein the crimping machine 1 includes a base plate 2 and an end-seat crimping assembly and a power assembly respectively disposed on both sides of the base plate 2.

[0027] Furthermore, the end-seat pressing assembly includes a positioning plate 7, a pressing plate 3, and a micro switch, wherein the micro switch includes a pad 8 and a sensing device 9, and the power assembly includes a servo motor 4 and a sliding rod 6;

[0028] Among them, by Figure 1 As shown, the positioning plate 7 is an L-shaped positioning plate, and one end of the L-shaped positioning plate abuts against one end of the base plate 2. A slide rail is provided on the surface of the horizontal L-shaped positioning plate, and a slider is provided at the bottom of the pressing plate 3 to abut against the slide rail. The presence of the slider allows the pressing plate 3 to slide on the surface of the L-shaped positioning plate.

[0029] Furthermore, the micro switch includes a pad 8 and a sensing device 9, wherein the pad 8 is fixedly disposed on one side of the L-shaped positioning plate 7, the sensing device 9 is fixedly disposed on the surface of the pad 8, and the sensing device 9 is located at the bottom of the groove between the pressing plate 3 and the L-shaped positioning plate 7 for placing the end seat.

[0030] Furthermore, a circular through hole is provided at the center of one side of the pressing plate 3, and the sliding rod 6 passes through the circular through hole, thereby connecting the servo electric cylinder to the pressing plate 3. A control motor 5 is provided above one end of the servo electric cylinder 4, and the control motor 5 is connected to the servo electric cylinder 4.

[0031] The servo electric cylinder 4 is provided with positioning holes on both sides. The servo electric cylinder 4 can be fixedly connected to the base plate 2 through the positioning holes. A threaded hole is provided at the center of one end of the servo electric cylinder 4. The sliding rod is connected to the servo electric cylinder 4 through the threaded hole.

[0032] When the end-seat crimping device of this utility model is in operation, its specific working process is as follows:

[0033] When the crimping machine 1 is correctly installed and powered on, take out the wire end cap to be crimped, manually achieve initial engagement of the end cap, and then place the end cap on the end cap crimping assembly. At this time, when one end of the end cap touches the micro switch set on one side of the L-shaped positioning plate 7, the sensing device 9 in the micro switch will transmit the information to the program control box connected to the outside of the crimping machine 1. Then, the program control box will transmit a signal to the control motor 5 set above the servo cylinder 4, so that the control motor 5 works to provide power to the servo cylinder 4. At this time, since the top surface of the positioning plate 7 is provided with a slide rail, and the bottom of the crimping plate 3, which is located above the positioning plate 7 and connected to the servo cylinder 4, is provided with a slider that abuts against the slide rail, the slider moves along the slide rail on the top surface of the positioning plate 7 under the drive of the servo cylinder 4. At this time, since the end cap is located between the crimping plate 3 and the positioning plate 7, the crimping plate 3 presses the end cap inward, thereby realizing the automatic crimping of the end cap.

[0034] Therefore, the device of this utility model, through the use of end-plate crimping components and power components, can effectively overcome the shortcomings of traditional end-plate crimping technology. Through precise pressure and position control in the end-plate crimping components, the accuracy and consistency of end-plate crimping can be effectively improved, and the end-plate engagement can be achieved uniformly, avoiding incomplete end-plate engagement. Moreover, this utility model can automate the end-plate crimping, thereby significantly improving production efficiency, better realizing large-scale end-plate crimping, reducing the time and cost of manual operation, reducing human error, and lowering the skill requirements for operators. By designing a simple automated end-plate crimping device, the end-plate crimping of wires can be achieved with high efficiency, high quality, and large-scale production.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A terminal seating crimping device characterized by, The crimping machine comprises a base plate, an end seat crimping assembly and a power assembly arranged on both sides of the base plate respectively; the end seat crimping assembly comprises a positioning plate, a crimping plate and a micro switch; the power assembly comprises a servo cylinder and a sliding rod.

2. The end seat crimping device of claim 1, wherein The positioning plate is an L-shaped positioning plate, one end of the L-shaped positioning plate is in abutment with one end of the base plate.

3. The end seat crimping device of claim 2, wherein A sliding rail is arranged on the top surface of the positioning plate, and a sliding block in abutment with the sliding rail is arranged on the bottom of the crimping plate, so that the crimping plate can slide on the positioning plate.

4. The end seat crimping device of claim 1, wherein The micro switch comprises a gasket and a sensing device, the gasket is fixedly arranged on one side of the positioning plate.

5. The end seat crimping device of claim 4, wherein, The sensing device is fixedly arranged on the gasket, and the sensing device is located between the crimping plate and the positioning plate.

6. The end seat crimping device of claim 1, wherein A circular through hole is arranged at the center of one side of the crimping plate.

7. The end seat crimping device of claim 6, wherein The sliding rod penetrates into the circular through hole, so that the servo cylinder is connected with the crimping plate.

8. The end seat crimping device of claim 1, wherein, Positioning holes are arranged on both sides of the servo cylinder, and the servo cylinder is fixedly connected with the base plate through the positioning holes.

9. The end seat crimping device of claim 1, wherein, A threaded hole is arranged at one end of the servo cylinder, and the sliding rod is connected with the servo cylinder through the threaded hole.

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