Pneumatic crimping machine with safety protection function for electric power engineering
By designing the fixing components and crimping mechanism, the safety hazards of workers holding the wires and the problem of wire swaying in pneumatic crimping machines are solved, achieving safety protection functions and improving the stability and aesthetics of wire crimping.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-03-13
AI Technical Summary
Existing pneumatic crimping machines require workers to hold the wires by hand, posing a safety hazard of hand injury. Furthermore, the wires are prone to shaking when held, affecting the appearance and quality of the crimped wires.
The fixing components, including the mounting plate, lower clamping groove, upper clamping groove, guide rod, restoring spring and pull rod, are used to fix the wires. The crimping mechanism uses the cylinder, rectangular frame, crimping block, lower crimping block and telescopic rod to crimp the wires, and the connecting spring, connecting plate and ejector rod prevent the wires from sticking to the surface of the crimping block.
It effectively prevents workers' hands from being crushed, improves the stability and aesthetics of wire crimping, and ensures crimping quality.
Smart Images

Figure CN223993466U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power equipment technology, and in particular to a pneumatic crimping machine for power engineering with safety protection function. Background Technology
[0002] Crimping machines are essential tools in the power industry for splicing conductors during basic line construction and maintenance. Crimping machines are categorized into hydraulic crimping machines, large-tonnage crimping machines (punch presses), insulating terminal crimping machines, and split-type crimping pliers. Hand-cranked hydraulic crimping machines work by placing the workpiece to be crimped into the die inside the crimping pliers. A moving mechanism moves the pliers to the appropriate crimping position, and a hydraulic pump station provides high-pressure hydraulic oil to drive the hydraulic pliers to perform the crimping.
[0003] However, existing technologies have at least the following technical problems: existing pneumatic crimping machines require workers to hold the wires by hand, which poses a safety hazard of hand injury. Furthermore, holding the wires by hand can cause them to shake, affecting the aesthetics and quality of the crimped wires. Therefore, we have introduced a pneumatic crimping machine for power construction. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a pneumatic crimping machine for power engineering with safety protection functions. It solves the technical problems of existing pneumatic crimping machines requiring workers to hold the wires by hand, which poses a safety hazard of worker hand injury, and the wires being prone to shaking when held, which affects the aesthetics and quality of the crimped wires.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A pneumatic crimping machine for power engineering with safety protection function includes a workbench, a support leg fixedly connected to the bottom of the workbench, a controller provided on the side of the workbench, a support plate fixedly connected to the top center of the workbench, a crimping mechanism provided below the support plate, and a fixing component provided on one side of the surface of the workbench.
[0009] Preferably, the fixing component includes a mounting plate, which is fixedly installed on the top side of the workbench. A lower clamping groove is fixedly connected above the mounting plate, and an upper clamping groove is provided above the lower clamping groove.
[0010] By adopting the above technical solution, the wires can be fixed to prevent accidents that could cause workers' hands to be crushed.
[0011] Preferably, a restoring spring is fixedly connected between the top two sides of the mounting plate and the upper clamping groove, and a guide rod is provided in the middle of the restoring spring.
[0012] By adopting the above technical solution, the upper clamping groove can be driven to clamp and fix the wire under the action of the restoring spring.
[0013] Preferably, a pull rod is fixedly connected to the top center of the upper clamping groove, and the guide rod is slidably engaged with the upper clamping groove.
[0014] By adopting the above technical solution, the guide rod can make the upper clamping groove more stable when moving.
[0015] Preferably, the pressing mechanism includes a cylinder, which is fixedly installed at the top center of the support plate. A rectangular frame is fixedly connected to the movable end of the cylinder, and a pressing block is fixedly connected to the bottom of the rectangular frame. A lower pressing block corresponding to the pressing block is fixedly connected to the surface of the worktable, and an ejection component is provided in the middle of the rectangular frame.
[0016] By adopting the above technical solution, wires can be crimped.
[0017] Preferably, the ejection assembly includes a connecting spring, which is fixedly connected to the upper part of the inner wall of the rectangular frame. A connecting plate is fixedly connected to the bottom of the connecting spring, and an ejection rod is fixedly connected to the bottom of the connecting plate.
[0018] By adopting the above technical solution, it is possible to prevent the wires from sticking to the surface of the crimping block after crimping.
[0019] Preferably, the ejector rod and the connecting plate are welded as a single unit, and the ejector rod is slidably engaged with the pressing block.
[0020] By adopting the above technical solution, the welded integrated structure makes the connection between the ejector rod and the connecting plate more stable.
[0021] Preferably, a telescopic rod is fixedly welded between the rectangular frame and the support plate.
[0022] By adopting the above technical solution, the telescopic rod can make the rectangular frame more stable when moving.
[0023] (III) Beneficial Effects
[0024] Compared with the prior art, the beneficial effects of this utility model are:
[0025] This invention employs a fixing assembly, in which the mounting plate, lower clamping groove, upper clamping groove, guide rod, restoring spring, and pull rod work together to effectively fix the wire, preventing accidents where workers' hands are crushed. Furthermore, by employing a crimping mechanism, in which the cylinder, rectangular frame, crimping block, lower crimping block, and telescopic rod work together, the wire interface can be crimped. Simultaneously, the connecting spring, connecting plate, and ejector rod prevent the wire from sticking to the surface of the crimping block after crimping, thus improving the device's practicality. Attached Figure Description
[0026] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the following describes the preferred examples of this utility model in detail with reference to the accompanying drawings.
[0027] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;
[0028] Figure 2 This is a schematic diagram of the crimping mechanism in an embodiment of the present invention;
[0029] Figure 3 This is a schematic diagram of the positioning component in an embodiment of the present invention;
[0030] Figure 4 This is a schematic diagram of the ejection component in an embodiment of the present invention.
[0031] Legend: 1. Workbench; 101. Support leg; 102. Controller; 103. Support plate; 2. Fixing assembly; 21. Mounting plate; 22. Lower clamping groove; 23. Upper clamping groove; 24. Guide rod; 25. Restoring spring; 26. Pull rod; 4. Pressing mechanism; 41. Cylinder; 42. Rectangular frame; 43. Pressing block; 44. Lower pressing block; 45. Ejection assembly; 46. Telescopic rod; 451. Connecting spring; 452. Connecting plate; 453. Ejection rod. Detailed Implementation
[0032] This application provides a pneumatic crimping machine for power engineering with safety protection functions. By employing a fixing assembly, the machine effectively fixes the conductors through the combined action of a mounting plate, lower clamping groove, upper clamping groove, guide rod, restoring spring, and pull rod, preventing accidents where workers' hands are crushed. Furthermore, by employing a crimping mechanism, the machine crimps the conductor joints through the combined action of a cylinder, rectangular frame, crimping block, lower crimping block, and telescopic rod. Simultaneously, the connecting spring, connecting plate, and ejector rod prevent the conductors from sticking to the surface of the crimping block after crimping, thus improving the practicality of the device.
[0033] Example 1
[0034] The technical solution in this application embodiment effectively solves the technical problems of existing pneumatic crimping machines requiring workers to hold the wires by hand, which poses a safety hazard of worker hand injury, and the wires being prone to shaking when held, affecting the aesthetics and quality of the crimped wires. The overall idea is as follows:
[0035] In view of the problems existing in the prior art, the present invention provides a pneumatic crimping machine for power engineering with safety protection function, including a workbench 1, a support leg 101 fixedly connected to the bottom of the workbench 1, a controller 102 provided on the side of the workbench 1, a support plate 103 fixedly connected to the top center of the workbench 1, a crimping mechanism 4 provided below the support plate 103, and a fixing component 2 provided on one side of the surface of the workbench 1.
[0036] In some embodiments, the fixing component 2 includes a mounting plate 21, which is fixedly mounted on the top side of the workbench 1. A lower clamping groove 22 is fixedly connected above the mounting plate 21, and an upper clamping groove 23 is provided above the lower clamping groove 22. Restoring springs 24 are fixedly connected between the top two sides of the mounting plate 21 and the upper clamping groove 23. A guide rod 25 is provided in the middle of the restoring spring 24. A pull rod 26 is fixedly connected to the top middle of the upper clamping groove 23. The guide rod 25 is slidably engaged with the upper clamping groove 23. Figures 1 to 4 As shown, pull the lever 26 upward to pass the wire through the slot between the lower clamping groove 22 and the upper clamping groove 23, and place the end to be crimped above the lower crimping block 44. Release the lever 26, and the upper clamping groove 23 moves downward along the direction of the guide rod 25 under the force of the restoring spring 24 to fix the wire.
[0037] Example 2
[0038] Based on Example 1, this application presents a feasible technical solution for a pneumatic crimping machine for power engineering with safety protection functions. The overall concept is as follows:
[0039] In some embodiments, the crimping mechanism 4 includes a cylinder 41, which is fixedly mounted on the top center of the support plate 103. A rectangular frame 42 is fixedly connected to the movable end of the cylinder 41. A crimping block 43 is fixedly connected to the bottom of the rectangular frame 42. A lower crimping block 44 corresponding to the crimping block 43 is fixedly connected to the surface of the worktable 1. An ejection assembly 45 is provided in the middle of the rectangular frame 42. Figures 1 to 4 As shown, the cylinder 41 is activated, which drives the rectangular frame 42 and the upper pressing block 43 to move downward to press the wire.
[0040] In some embodiments, the ejector assembly 45 includes a connecting spring 451, which is fixedly connected to the upper part of the inner wall of the rectangular frame 42. A connecting plate 452 is fixedly connected to the bottom of the connecting spring 451, and an ejector rod 453 is fixedly connected to the bottom of the connecting plate 452. The ejector rod 453 and the connecting plate 452 are integrally welded together. The ejector rod 453 is slidably engaged with the pressing block 43. Figures 1 to 4 As shown, during the crimping process, the ejector rod 453 compresses the connecting spring 451, causing the connecting spring 451 to contract. After the crimping is completed, the cylinder 41 retracts while the connecting spring 451 returns to its original position. Its restoring force causes the ejector rod 453 to move downward relative to the crimping block 43, which can prevent the wire from sticking to the surface of the crimping block 43 after crimping.
[0041] In some embodiments, a telescopic rod 46 is fixedly welded between the rectangular frame 42 and the support plate 103, such as... Figures 1 to 4 As shown, the telescopic rod 46 makes the rectangular frame 42 more stable when it moves.
[0042] In this embodiment, when the cylinder 41 is activated, it drives the rectangular frame 42 and the upper pressing block 43 to move downward to press the wire. At the same time as pressing, the ejector rod 453 compresses the connecting spring 451, causing the connecting spring 451 to contract. After the pressing is completed, the cylinder 41 retracts and the connecting spring 451 returns to its original position. Its restoring force causes the ejector rod 453 to move downward relative to the pressing block 43, which can prevent the wire from sticking to the surface of the pressing block 43 after pressing. The telescopic rod 46 can make the rectangular frame 42 more stable when moving.
[0043] Working principle: In use, first pull the lever 26 upwards to pass the wire through the slot between the lower clamping groove 22 and the upper clamping groove 23, and place the end to be crimped above the lower crimping block 44. Release the lever 26, and the upper clamping groove 23 moves downwards along the guide rod 25 under the force of the restoring spring 24 to fix the wire. Activate the cylinder 41 to drive the rectangular frame 42 and the upper crimping block 43 downwards to crimp the wire. At the same time as crimping, the ejector rod 453 compresses the connecting spring 451, causing the connecting spring 451 to contract. After crimping is completed, the cylinder 41 retracts while the connecting spring 451 returns to its original position. Its restoring force causes the ejector rod 453 to move downwards relative to the crimping block 43, which can prevent the wire from sticking to the surface of the crimping block 43 after crimping. The telescopic rod 46 can make the rectangular frame 42 more stable when moving.
[0044] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A pneumatic crimping machine for electrical engineering with safety protection function, comprising a workbench (1), characterized in that: The bottom of the workbench (1) is fixedly connected with a supporting leg (101), the side of the workbench (1) is provided with a controller (102), the top of the workbench (1) is fixedly connected with a supporting plate (103), the lower side of the supporting plate (103) is provided with a crimping mechanism (4), and the surface of the workbench (1) is provided with a fixing assembly (2).
2. A power engineering pneumatic crimping machine with a safety function according to claim 1, characterized in that: The fixing assembly (2) comprises a mounting plate (21) fixedly installed on one side of the top of the workbench (1), and a lower clamping groove (22) is fixedly connected above the mounting plate (21).
3. A power engineering pneumatic crimping machine with a safety function according to claim 2, characterized in that: The top of the mounting plate (21) is fixedly connected with a restoring spring (24) between both sides and the upper clamping groove (23), and a guide rod (25) is arranged in the middle of the restoring spring (24).
4. The electrically powered gas-powered crimping press with safety protection function according to claim 3, characterized in that: The top of the upper clamping groove (23) is fixedly connected with a pull rod (26), and the guide rod (25) is slidably connected with the upper clamping groove (23).
5. The power engineering pneumatic crimping machine with a safety protection function according to claim 1, characterized in that: The crimping mechanism (4) comprises a pneumatic cylinder (41) fixedly installed on the top of the supporting plate (103), a rectangular frame (42) fixedly connected to the movable end of the pneumatic cylinder (41), a crimping block (43) fixedly connected to the bottom of the rectangular frame (42), a lower crimping block (44) fixedly connected to the surface of the workbench (1) and corresponding to the crimping block (43), and an ejection assembly (45) arranged in the middle of the rectangular frame (42).
6. A power engineering pneumatic crimping machine with a safety function according to claim 5, characterized in that: The ejection assembly (45) comprises a connecting spring (451) fixedly connected to the inner wall of the rectangular frame (42), a connecting plate (452) fixedly connected to the bottom of the connecting spring (451), and an ejection rod (453) fixedly connected to the bottom of the connecting plate (452).
7. A power engineering pneumatic crimping machine with a safety function according to claim 6, characterized in that: The ejection rod (453) and the connecting plate (452) are integrally formed by welding, and the ejection rod (453) is slidably connected with the crimping block (43).
8. The electrically powered gas-powered crimping tool with safety protection function according to claim 6, characterized in that: The rectangular frame (42) and the supporting plate (103) are fixedly welded with a telescopic rod (46).